This manual covers the 2009 Suzuki DR200SE, a versatile dual-sport motorcycle renowned for its reliability and suitability for a range of riding conditions, from light off-road trails to daily commuting. As part of a respected series, this model exemplifies a commitment to robust engineering and practical design. The DR200SE features a 199 cc air-cooled, 4-stroke engine, delivering approximately 14.5 HP, paired with a 5-speed transmission and a dependable chain drive. Its construction prioritizes durability and ease of use, making it a favored choice for riders seeking an accessible and dependable machine. The Factory Service Repair Manual provides comprehensive guidance for the maintenance and repair of the 2009 Suzuki DR200SE. It details procedures for all major systems, including the engine, fuel and lubrication systems, chassis, and electrical components. Within its extensive coverage, you will find step-by-step instructions for periodic maintenance, troubleshooting common issues, and performing in-depth repairs. The manual also includes essential technical specifications, torque settings, fluid requirements, and detailed illustrations, ensuring that owners, mechanics, and technicians have the necessary information to keep the DR200SE operating at peak performance and reliability. 🏷️ Basic Information Identification Make: Suzuki Model: DR200SE Year: 2009 Codes Engine Code: G416 (typical for DR200SE) Chassis Code: DR200SE (specific variants may have internal codes) 👋 Introduction Market Position Target Audience: Suzuki DR200SE 2009 owners, independent repair shops, DIY enthusiasts. Competitive Analysis Manual Advantage: Provides the same comprehensive information as official dealer service manuals, offering a cost-effective alternative for accurate repairs. Key Features Ease Of Use: Designed for simplicity and ease of use, with step-by-step diagrams and clear instructions. Completeness: Covers every part of the vehicle, ensuring no critical information is missed for effective maintenance and repair. 📋 Manual Details Coverage Areas Systems Covered: General Information, Periodic Maintenance, Engine, Fuel and Lubrication System, Chassis, Electrical System, Servicing Information, Emission Control Information Page Count Estimated Page Count: Approx. 300-500 pages (typical for comprehensive factory service manuals) Manual Type Manual Type: Factory Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Internal engine components, top end, bottom end, valve train, piston/ring replacement, cylinder head overhaul, crankshaft, connecting rods. Fuel System: Carburetor assembly and adjustment, fuel lines, fuel tank, fuel pump (if applicable). Lubrication System: Oil pump, oil passages, oil filter replacement, oil change procedures, oil capacity. Chassis: Frame, suspension (front and rear), forks, shock absorbers, steering system, wheel bearings, swingarm, chain drive, brakes (front and rear). Electrical System: Ignition system, starter motor, battery, charging system (alternator/stator), lighting, wiring diagrams, fuses, switches, indicators. Emission Control: Information related to emissions systems and compliance, if applicable to the model year and region. Procedures Included Periodic Maintenance: Oil changes, filter replacements, spark plug checks/replacement, chain adjustment, brake adjustments, tire pressure checks, general inspections. Troubleshooting: Diagnostic procedures for common starting, running, and electrical issues. Repair Procedures: Step-by-step instructions for disassembly, repair, and reassembly of all major components. Technical Specifications: Torque settings for critical fasteners, fluid capacities, electrical specifications, measurement tolerances. Diagrams: Detailed illustrations and exploded views for easy identification of parts and assembly. Technical Depth Depth Of Coverage: Comprehensive, covering all aspects from basic maintenance to in-depth engine and electrical system repairs, equivalent to dealer workshop standards. 📊 Manual Specifications File Format File Type: PDF Searchable Text: Likely searchable text within the PDF, enabling quick access to information. Print Quality Printability: Designed to be printable, allowing users to create hard copies for workshop use. Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) Compatibility Operating Systems: Compatible with all versions of Windows and Mac Requirements Software Requirements: Adobe PDF Reader and WinZip (or equivalent unzipping software) Features Zoom Functionality: YES ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, OHC, 2-valve Displacement: 199 cc Bore X Stroke: 66.0 mm x 57.2 mm (typical specification) Cooling System: Air-cooled Performance Horsepower: Approx. 14.5 HP @ 7,000 rpm (typical for DR200SE, actual may vary) Torque: Approx. 16 Nm @ 6,000 rpm (typical for DR200SE, actual may vary) Fuel System Fuel Delivery: Carburetor (MIKUNI VM22SS or similar) Fuel Type: Unleaded gasoline Lubrication System Oil Type: API SF or SG, SAE 10W-40 (verify in manual for exact specification) Oil Capacity: Approx. 1.4 L (including oil filter, verify in manual) 🔧 Transmission Standard Transmission Type: 5-speed constant mesh Clutch Type: Wet multi-plate Features Final Drive: Chain drive 📐 Dimensions Exterior Length: Approx. 2050 mm (typical for DR200SE) Width: Approx. 805 mm (typical for DR200SE) Height: Approx. 1140 mm (typical for DR200SE) Weights Dry Weight: Approx. 114 kg (typical for DR200SE) Fuel Tank Capacity: Approx. 6.8 L (including reserve, typical for DR200SE) 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Motorcycle, not typically rated by NHTSA/Euro NCAP) Active Features Braking System: Front: Disc brake; Rear: Drum brake (typical configuration) Passive Features Lighting: Headlight, taillight, brake light, turn signals 💡 Technology Features Infotainment Infotainment...