2007 Suzuki Grand Vitara JB416/JB420/JB627/JB419 Service Repair Manual

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🏷️ Basic Information Identification Make: Suzuki Model: Grand Vitara Year: 2007 Codes Chassis Codes: • JB416 • JB420 • JB627 • JB419 Generation Generation Designation: Second Generation (JT Series) Generation Years: 2005-2013 👋 Introduction Market Position Segment: Compact SUV / Crossover Target Audience: Consumers seeking a capable, versatile, and often more affordable SUV option with reliable Suzuki engineering. Competitive Analysis Key Competitors: Honda CR-V, Toyota RAV4, Nissan X-Trail (Rogue Sport), Mitsubishi Outlander, Ford Escape Key Features Drivetrain Options: Available in 2WD and 4WD (all-wheel-drive) configurations, often with a lockable center differential for enhanced off-road capability. Body Style: 5-door SUV with a unibody construction, emphasizing comfort and on-road manners over traditional body-on-frame SUVs. Value Proposition: Offers a strong blend of practicality, off-road potential (for its class), and relatively affordable ownership costs. 📋 Manual Details Coverage Areas Primary Coverage: Complete service and repair procedures for the 2007 Suzuki Grand Vitara Page Count Estimated Page Count: Thousands (typically 1000+ pages for a comprehensive service manual) Manual Type Manual Type: Factory Service Manual / Repair Manual Language Language: English Format Format: Digital (PDF likely, given typical online offerings) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, block, crankshaft, pistons, connecting rods, lubrication, cooling system Engine Electrical: Ignition system, starting system, charging system, fuel injection, engine control module (ECM) Transmission: Automatic and Manual transmission overhaul, clutch, torque converter, transmission control module (TCM) Drivetrain: Front axle, rear axle, driveshafts, differentials, transfer case, 4WD system Suspension: Front and rear suspension components, springs, shock absorbers, control arms, bushings, alignment Steering: Steering system, power steering pump, rack and pinion, steering column, wheel alignment Brakes: Front and rear brake systems, calipers, rotors, pads, hydraulic lines, parking brake, ABS, ESP Electrical System: Battery, charging system, lighting, horns, wipers, power windows, power locks, interior/exterior lighting Body And Frame: Body construction, exterior panels, doors, hood, tailgate, interior trim, body sealing HVAC: Heating, Ventilation, and Air Conditioning system, compressor, refrigerant, climate control Fuel System: Fuel tank, fuel pump, fuel lines, fuel injectors, evaporative emission control system (EVAP) Exhaust System: Exhaust manifold, catalytic converter, mufflers, pipes, oxygen sensors Safety Systems: Airbag system, seat belts, SRS warning lights, child seat anchors (ISOFIX) Diagnostic Troubleshooting: Diagnostic trouble codes (DTCs), troubleshooting charts, symptom analysis, component testing Procedures Included Preventive Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks, inspections Major Repairs: Engine overhaul, transmission rebuild, suspension component replacement, brake system repair Component Replacement: Detailed instructions for replacing specific parts like alternators, starters, radiators, sensors Electrical Diagnostics: Wiring diagrams, circuit testing, component diagnosis for electrical issues Troubleshooting Guides: Step-by-step guides for diagnosing and resolving common and uncommon problems Technical Depth Depth Of Information: Comprehensive, covering all aspects from basic maintenance to complete engine and transmission overhauls Diagnostic Level: Advanced diagnostics with component testing, circuit analysis, and troubleshooting procedures Rebuild Procedures: Detailed instructions and specifications for complete engine, transmission, and differential rebuilds 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) – commonly distributed in this format Searchability: Likely searchable text for quick access to information Print Quality Illustrations: High-quality diagrams, schematics, and photographic illustrations Resolution: High resolution suitable for printing individual pages Binding Type Physical Binding: N/A (assuming digital format, but if printed, would be spiral-bound or similar for lay-flat use) Paper Type Physical Paper: N/A (assuming digital format, but for print, would be durable paper suitable for workshop environments) ⚙️ Engine Specifications Primary Engine Engine Code Jb416: J20A Engine Displacement Jb416: 2.0 Liters (1998 cc) Engine Cylinders Jb416: Inline 4-cylinder Engine Layout Jb416: DOHC, 16 valves Engine Type Jb416: Naturally Aspirated Gasoline Engine Hp Jb416: Approximately 140-150 HP (varies slightly by region) Engine Torque Jb416: Approximately 133-138 lb-ft (varies slightly by region) Engine Code Jb420 Engine Code: J20A Engine Displacement: 2.0 Liters (1998 cc) Engine Cylinders: Inline 4-cylinder Engine Layout: DOHC, 16 valves Engine Type: Naturally Aspirated Gasoline Engine Hp: Approximately 140-150 HP Engine Torque: Approximately 133-138 lb-ft Engine Code Jb627 Engine Code: H27A Engine Displacement: 2.7 Liters (2736 cc) Engine Cylinders: V6 Engine Layout: SOHC, 24 valves Engine Type: Naturally Aspirated Gasoline Engine Hp: Approximately 185-190 HP Engine Torque: Approximately 190-195 lb-ft Engine Code Jb419 Engine Code: J20A Engine Displacement: 2.0 Liters (1998 cc) Engine Cylinders: Inline 4-cylinder Engine Layout: DOHC, 16 valves Engine Type: Naturally Aspirated Gasoline Engine Hp: Approximately 140-150 HP Engine Torque: Approximately 133-138 lb-ft Performance Fuel Type: Unleaded Gasoline Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Multi-point Injection (MPI) Emission Control: Catalytic Converter, Oxygen Sensors, EVAP system 🔧 Transmission Standard Standard Transmission Type: 4-speed Automatic Optional Optional Transmission Type: 5-speed Manual Features Transmission Control: Electronic transmission control with adaptive shift logic 4Wd System: Suzuki's advanced 4-Mode 4x4 system (VVT) with 2WD, 4WD-High, 4WD-Low, and locked center differential options for enhanced traction and off-road capability. 📐 Dimensions Exterior Wheelbase: Approximately 103.9 inches (2640 mm) Length: Approximately 176.1 inches...

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Type: Car

Verkoper:

Sku: 534758

Collecties: ALL Suzuki

Beschikbaarheid: Op voorraad

Labels: 2007 Car Grand Vitara JB416 Grand Vitara JB419 Grand Vitara JB420 Grand Vitara JB627 Misc Motorcycles Suzuki

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Description

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

Grand Vitara

Year:

Codes

Chassis Codes:

• JB416

• JB420

• JB627

• JB419

Generation

Generation Designation:

Second Generation (JT Series)

Generation Years:

2005-2013

👋 Introduction

Market Position

Segment:

Compact SUV / Crossover

Target Audience:

Consumers seeking a capable, versatile, and often more affordable SUV option with reliable Suzuki engineering.

Competitive Analysis

Key Competitors:

Honda CR-V, Toyota RAV4, Nissan X-Trail (Rogue Sport), Mitsubishi Outlander, Ford Escape

Key Features

Drivetrain Options:

Available in 2WD and 4WD (all-wheel-drive) configurations, often with a lockable center differential for enhanced off-road capability.

Body Style:

5-door SUV with a unibody construction, emphasizing comfort and on-road manners over traditional body-on-frame SUVs.

Value Proposition:

Offers a strong blend of practicality, off-road potential (for its class), and relatively affordable ownership costs.

📋 Manual Details

Coverage Areas

Primary Coverage:

Complete service and repair procedures for the 2007 Suzuki Grand Vitara

Page Count

Estimated Page Count:

Thousands (typically 1000+ pages for a comprehensive service manual)

Manual Type

Manual Type:

Factory Service Manual / Repair Manual

Language

Language:

English

Format

Format:

Digital (PDF likely, given typical online offerings)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, block, crankshaft, pistons, connecting rods, lubrication, cooling system

Engine Electrical:

Ignition system, starting system, charging system, fuel injection, engine control module (ECM)

Transmission:

Automatic and Manual transmission overhaul, clutch, torque converter, transmission control module (TCM)

Drivetrain:

Front axle, rear axle, driveshafts, differentials, transfer case, 4WD system

Suspension:

Front and rear suspension components, springs, shock absorbers, control arms, bushings, alignment

Steering:

Steering system, power steering pump, rack and pinion, steering column, wheel alignment

Brakes:

Front and rear brake systems, calipers, rotors, pads, hydraulic lines, parking brake, ABS, ESP

Electrical System:

Battery, charging system, lighting, horns, wipers, power windows, power locks, interior/exterior lighting

Body And Frame:

Body construction, exterior panels, doors, hood, tailgate, interior trim, body sealing

HVAC:

Heating, Ventilation, and Air Conditioning system, compressor, refrigerant, climate control

Fuel System:

Fuel tank, fuel pump, fuel lines, fuel injectors, evaporative emission control system (EVAP)

Exhaust System:

Exhaust manifold, catalytic converter, mufflers, pipes, oxygen sensors

Safety Systems:

Airbag system, seat belts, SRS warning lights, child seat anchors (ISOFIX)

Diagnostic Troubleshooting:

Diagnostic trouble codes (DTCs), troubleshooting charts, symptom analysis, component testing

Procedures Included

Preventive Maintenance:

Scheduled maintenance, oil changes, filter replacements, fluid checks, inspections

Major Repairs:

Engine overhaul, transmission rebuild, suspension component replacement, brake system repair

Component Replacement:

Detailed instructions for replacing specific parts like alternators, starters, radiators, sensors

Electrical Diagnostics:

Wiring diagrams, circuit testing, component diagnosis for electrical issues

Troubleshooting Guides:

Step-by-step guides for diagnosing and resolving common and uncommon problems

Technical Depth

Depth Of Information:

Comprehensive, covering all aspects from basic maintenance to complete engine and transmission overhauls

Diagnostic Level:

Advanced diagnostics with component testing, circuit analysis, and troubleshooting procedures

Rebuild Procedures:

Detailed instructions and specifications for complete engine, transmission, and differential rebuilds

📊 Manual Specifications

File Format

Digital Format:

PDF (Portable Document Format) – commonly distributed in this format

Searchability:

Likely searchable text for quick access to information

Print Quality

Illustrations:

High-quality diagrams, schematics, and photographic illustrations

Resolution:

High resolution suitable for printing individual pages

Binding Type

Physical Binding:

N/A (assuming digital format, but if printed, would be spiral-bound or similar for lay-flat use)

Paper Type

Physical Paper:

N/A (assuming digital format, but for print, would be durable paper suitable for workshop environments)

⚙️ Engine Specifications

Primary Engine

Engine Code Jb416:

Engine Displacement Jb416:

2.0 Liters (1998 cc)

Engine Cylinders Jb416:

Inline 4-cylinder

Engine Layout Jb416:

DOHC, 16 valves

Engine Type Jb416:

Naturally Aspirated Gasoline

Engine Hp Jb416:

Approximately 140-150 HP (varies slightly by region)

Engine Torque Jb416:

Approximately 133-138 lb-ft (varies slightly by region)

Engine Code Jb420

Engine Code:

Engine Displacement:

2.0 Liters (1998 cc)

Engine Cylinders:

Inline 4-cylinder

Engine Layout:

DOHC, 16 valves

Engine Type:

Naturally Aspirated Gasoline

Engine Hp:

Approximately 140-150 HP

Engine Torque:

Approximately 133-138 lb-ft

Engine Code Jb627

Engine Code:

Engine Displacement:

2.7 Liters (2736 cc)

Engine Cylinders:

Engine Layout:

SOHC, 24 valves

Engine Type:

Naturally Aspirated Gasoline

Engine Hp:

Approximately 185-190 HP

Engine Torque:

Approximately 190-195 lb-ft

Engine Code Jb419

Engine Code:

Engine Displacement:

2.0 Liters (1998 cc)

Engine Cylinders:

Inline 4-cylinder

Engine Layout:

DOHC, 16 valves

Engine Type:

Naturally Aspirated Gasoline

Engine Hp:

Approximately 140-150 HP

Engine Torque:

Approximately 133-138 lb-ft

Performance

Fuel Type:

Unleaded Gasoline

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI), Multi-point Injection (MPI)

Emission Control:

Catalytic Converter, Oxygen Sensors, EVAP system

🔧 Transmission

Standard

Standard Transmission Type:

4-speed Automatic

Optional

Optional Transmission Type:

5-speed Manual

Features

Transmission Control:

Electronic transmission control with adaptive shift logic

4Wd System:

Suzuki's advanced 4-Mode 4x4 system (VVT) with 2WD, 4WD-High, 4WD-Low, and locked center differential options for enhanced traction and off-road capability.

📐 Dimensions

Exterior

Wheelbase:

Approximately 103.9 inches (2640 mm)

Length:

Approximately 176.1 inches (4475 mm)

Width:

Approximately 71.7 inches (1820 mm)

Height:

Approximately 65.7 inches (1670 mm)

Weights

Curb Weight:

Approximately 3,300 - 3,700 lbs (1497 - 1678 kg), depending on engine and drivetrain

Towing Capacity:

Typically around 3,000 lbs (1361 kg) when properly equipped

Payload Capacity:

Approximately 800 - 900 lbs (363 - 408 kg)

🛡️ Safety Features

Ratings

NHTSA Front Crash:

Likely received 4 out of 5 stars in frontal crash testing for the driver and passenger (based on typical performance of this generation)

NHTSA Side Impact:

Likely received 4 or 5 out of 5 stars in side impact testing for front and rear occupants.

IIHS Crash Test:

Good ratings in front, side, and rear impact tests from IIHS, potentially 'Acceptable' or 'Good' in roof strength.

Active Features

Standard Anti-lock Braking System (ABS)

Available Electronic Stability Program (ESP) or Vehicle Stability Control (VSC)

Passive Features

Airbags:

Standard front dual-stage airbags, available side curtain airbags and front-seat side-impact airbags.

Seatbelts:

Three-point seat belts with pretensioners for all seating positions, LATCH system for child seats.

💡 Technology Features

Infotainment

Audio System:

Standard AM/FM/CD player, with optional premium audio systems including satellite radio and multiple speakers.

Display Interface:

Basic dashboard display with audio controls and climate settings. Higher trims might offer a small LCD screen for trip computer or audio information.

Driver Assistance

Cruise Control:

Standard cruise control on most models.

Keyless Entry:

Available keyless entry and ignition systems.

Connectivity

Bluetooth:

Limited connectivity options for 2007 models; Bluetooth may be an aftermarket addition or specific to higher trim levels/late production.

Usb Aux Input:

Auxiliary input jack typically available for audio devices. USB ports were not common in this era.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on driving conditions and oil type used (refer to manual for specific recommendations).

Air Filter Replacement:

Every 15,000-30,000 miles (24,000-48,000 km) or as needed based on operating environment.

Spark Plug Replacement:

Iridium spark plugs typically recommended for 60,000-100,000 miles (96,000-160,000 km).

Coolant Flush:

Every 30,000-60,000 miles (48,000-96,000 km) or 2-4 years.

Transmission Fluid Change:

Automatic transmission fluid (ATF) typically every 30,000-60,000 miles (48,000-96,000 km). Manual transmission fluid: 60,000-90,000 miles (96,000-144,000 km).

Fluid Specifications

Engine Oil Type:

SAE 0W-20 or 5W-30 (API SN or ILSAC GF-5 certified) - **Always verify with manual/oil cap for precise spec.**

Engine Oil Capacity:

Approximately 4.2 quarts (4.0 liters) for 2.0L, 4.7 quarts (4.5 liters) for 2.7L V6, with filter.

Coolant Type:

Suzuki Super Long Life Coolant (SLLC) or equivalent ethylene glycol-based coolant with organic acid technology (OAT).

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid.

Power Steering Fluid:

DEXRON III or equivalent ATF.

Differential Fluid Type:

GL-5 hypoid gear oil, SAE 75W-90 (Front and Rear differentials, Transfer Case).

Known Issues

Common Maintenance Items:

Routine maintenance like oil changes, filter replacements, brake pad/rotor wear, and tire rotations. Check for coolant leaks from hoses or radiator.

Potential Wear Items:

Suspension components (bushings, ball joints, tie rod ends) due to typical SUV usage, especially in harsh climates. Catalytic converter degradation over time.

Electrical Quirks:

Occasional issues with window regulators, power locks, or sensor failures (e.g., ABS sensors). Check grounds for electrical systems.

Engine Specific Notes:

The J20A is generally reliable, but proper oil changes are crucial. The H27A V6 offers more power but can be less fuel-efficient. Keep exhaust systems inspected for rust and leaks.

📚 Vehicle History

Brand Heritage

Suzuki Offroad Legacy:

Suzuki has a long-standing reputation for producing capable and durable off-road vehicles, dating back to models like the Samurai and Sidekick. This heritage influences the Grand Vitara's design and 4x4 capabilities.

Model Evolution

Grand Vitara Development:

The second generation (JT) moved from body-on-frame construction to a more modern unibody design, integrating a ladder frame within the unibody for enhanced rigidity and improved on-road manners while retaining some off-road prowess.

Production

Manufacturing Locations:

Primarily manufactured in Japan, with some assembly potentially occurring in other global locations.

Production Period:

2005-2013 (Second Generation)

🏆 Awards & Recognition

Recognitions

Segment Performance:

Often recognized for its good value for money, robust 4x4 system, and decent off-road capability compared to its mainstream crossover competitors.

Ratings

Consumer Reports:

Consumer Reports ratings varied by model year and specific engine/drivetrain, but generally positioned as a reliable and capable option, particularly its 4WD models.

Certifications

Emissions Standards:

Designed to meet EPA and CARB emissions standards for the respective model year in North America.