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Suzuki Ignis Rm415 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Suzuki Model: Ignis Internal Model Code: RM415 Generation Generation Designation: Second Generation (MH23S) Applicable Years: 2008-2012 (Based on typical model codes for this generation) Codes Chassis Code: RM415 (Implied from product name) 👋 Introduction Market Position Vehicle Segment: Subcompact hatchback/mini-SUV, often positioned as an affordable, practical, and efficient urban vehicle. Competitive Analysis Key Competitors: Competed with vehicles like the Daihatsu Sirion/Boon, Mitsubishi Colt, Toyota Passo/Duo, Honda Fit/Jazz in various markets. Key Features Vehicle Selling Points: Compact dimensions for city driving, fuel efficiency, surprisingly spacious interior for its size, available AWD (in some variants), distinctive styling. Manual Value Proposition Benefits For Owner: Empowers owners to perform routine maintenance, diagnose issues, and undertake repairs, leading to significant cost savings and a deeper understanding of their vehicle. Benefits For Professional: Provides technicians with accurate specifications, diagnostic procedures, and repair sequences for efficient and correct servicing. 📋 Manual Details Coverage Areas Primary Coverage: Suzuki Ignis RM415 Regional Applicability: Likely covers specifications relevant to regions where the RM415 variant was sold, often with a focus on Japanese domestic market (JDM) or export markets where this specific chassis code was used. Page Count Estimated Page Count: Over 1000 pages (Typical for a comprehensive factory service manual) Manual Type Manual Classification: Factory Service Repair Manual / Workshop Manual Additional Types Indicated: Troubleshooting Guide, Service Manual, Shop Repair Manual, Maintenance Schedule, Wiring Diagram Manual Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, pistons, crankshaft, camshafts, valve train, lubrication system, cooling system, ignition timing, engine diagnostics. Engine Management: Fuel injection system, electronic control unit (ECU) functions, sensor data interpretation, emission control systems (catalytic converter, EGR), diagnostic trouble codes (DTCs). Transmission: Manual transmission (MT) and/or Automatic transmission (AT) (depending on RM415 variant), clutch operation, gearbox overhaul, torque converter, transmission control unit (TCU) for AT. Drivetrain: Front-wheel drive (FWD) or All-wheel drive (AWD) systems, driveshafts, differentials, wheel bearings, propeller shafts (for AWD). Suspension Steering: Front and rear suspension components (struts, shock absorbers, springs, control arms, bushings), steering system (rack and pinion, power steering pump/motor), alignment specifications. Brakes: Front and rear brake systems (disc or drum), hydraulic components (master cylinder, brake lines, calipers, wheel cylinders), ABS (Anti-lock Braking System) operation and diagnosis, parking brake. Electrical System: Battery, charging system (alternator), starting system (starter motor), lighting systems (headlights, taillights, interior), power windows, mirrors, central locking, horn, fuses, relays. Body And Chassis: Body panel removal and installation, door mechanisms, interior trim, glass replacement, structural components, corrosion protection, underbody coatings. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant charging, compressor, condenser, evaporator, blower motor, climate control panel. Safety Systems: Airbag system (SRS), seat belt pre-tensioners, occupant restraint system, safety restraint system (SRS) module and sensor diagnostics. Procedures Included Maintenance Procedures: Oil changes, filter replacements, spark plug service, coolant flushes, brake fluid replacement, transmission fluid changes, air filter replacement, belt inspections and replacement. Repair Procedures: Component removal and installation (e.g., alternator, starter, fuel pump, water pump, radiator), engine rebuilds, transmission overhauls, brake caliper replacement, suspension component replacement. Troubleshooting: Diagnostic procedures for various symptoms (e.g., engine misfires, starting issues, braking problems, electrical faults), using diagnostic tools and interpreting data. Wiring Diagrams: Detailed electrical wiring diagrams for all vehicle systems, including component locations, wire colors, and connector pinouts. Technical Specifications: Torque specifications for all fasteners, clearances, fluid capacities, component dimensions, electrical system voltages, resistance values. Technical Depth Depth Of Coverage: Comprehensive, ranging from basic routine maintenance to in-depth diagnostics and complete mechanical/electrical system overhauls, suitable for professional technicians and advanced DIY enthusiasts. 📊 Manual Specifications File Format Format Details: PDF (Portable Document Format). Likely optimized for digital viewing and printing. Searchability: Searchable text within the PDF, allowing quick access to specific topics or keywords. Print Quality Digital Resolution: High-resolution, ensuring clarity of diagrams, illustrations, and text when printed. Binding Type Binding Type For Digital: N/A (Digital format) Paper Type Paper Type For Digital: N/A (Digital format) Software Requirements Required Software: Adobe Acrobat Reader or compatible PDF viewer, WinZip or compatible file archive utility for extraction. Operating System Compatibility: Compatible with all versions of Windows and macOS. ⚙️ Engine Specifications Primary Engine Engine Code: K12B (Common for this generation and RM415 variant) Engine Type: Inline 4-cylinder, DOHC, 16-valve, Naturally Aspirated Displacement: 1.2 Liters (1242 cc) Performance Horsepower Output: Approximately 91-94 PS (67-69 kW) at 6000 rpm (depending on market and specific tuning) Torque Output: Approximately 117-118 Nm (86-87 lb-ft) at 4800 rpm (depending on market and specific tuning) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Other Features Engine Management System: Suzuki Engine Control Module (ECM) 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission (MT) Optional Transmission Type Optional: 4-speed Automatic Transmission (AT) (CVT may also be an option on some variants) Features Transmission Fluid Spec: API GL-4 SAE...
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Suzuki Ignis Rm415 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
Ignis
Internal Model Code:
RM415
Generation
Generation Designation:
Second Generation (MH23S)
Applicable Years:
2008-2012 (Based on typical model codes for this generation)
Codes
Chassis Code:
RM415 (Implied from product name)
👋 Introduction
Market Position
Vehicle Segment:
Subcompact hatchback/mini-SUV, often positioned as an affordable, practical, and efficient urban vehicle.
Competitive Analysis
Key Competitors:
Competed with vehicles like the Daihatsu Sirion/Boon, Mitsubishi Colt, Toyota Passo/Duo, Honda Fit/Jazz in various markets.
Key Features
Vehicle Selling Points:
Compact dimensions for city driving, fuel efficiency, surprisingly spacious interior for its size, available AWD (in some variants), distinctive styling.
Manual Value Proposition
Benefits For Owner:
Empowers owners to perform routine maintenance, diagnose issues, and undertake repairs, leading to significant cost savings and a deeper understanding of their vehicle.
Benefits For Professional:
Provides technicians with accurate specifications, diagnostic procedures, and repair sequences for efficient and correct servicing.
📋 Manual Details
Coverage Areas
Primary Coverage:
Suzuki Ignis RM415
Regional Applicability:
Likely covers specifications relevant to regions where the RM415 variant was sold, often with a focus on Japanese domestic market (JDM) or export markets where this specific chassis code was used.
Page Count
Estimated Page Count:
Over 1000 pages (Typical for a comprehensive factory service manual)
Manual Type
Manual Classification:
Factory Service Repair Manual / Workshop Manual
Additional Types Indicated:
Troubleshooting Guide, Service Manual, Shop Repair Manual, Maintenance Schedule, Wiring Diagram Manual
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, pistons, crankshaft, camshafts, valve train, lubrication system, cooling system, ignition timing, engine diagnostics.
Engine Management:
Fuel injection system, electronic control unit (ECU) functions, sensor data interpretation, emission control systems (catalytic converter, EGR), diagnostic trouble codes (DTCs).
Transmission:
Manual transmission (MT) and/or Automatic transmission (AT) (depending on RM415 variant), clutch operation, gearbox overhaul, torque converter, transmission control unit (TCU) for AT.
Drivetrain:
Front-wheel drive (FWD) or All-wheel drive (AWD) systems, driveshafts, differentials, wheel bearings, propeller shafts (for AWD).
Suspension Steering:
Front and rear suspension components (struts, shock absorbers, springs, control arms, bushings), steering system (rack and pinion, power steering pump/motor), alignment specifications.
Brakes:
Front and rear brake systems (disc or drum), hydraulic components (master cylinder, brake lines, calipers, wheel cylinders), ABS (Anti-lock Braking System) operation and diagnosis, parking brake.
Electrical System:
Battery, charging system (alternator), starting system (starter motor), lighting systems (headlights, taillights, interior), power windows, mirrors, central locking, horn, fuses, relays.
Body And Chassis:
Body panel removal and installation, door mechanisms, interior trim, glass replacement, structural components, corrosion protection, underbody coatings.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant charging, compressor, condenser, evaporator, blower motor, climate control panel.
Safety Systems:
Airbag system (SRS), seat belt pre-tensioners, occupant restraint system, safety restraint system (SRS) module and sensor diagnostics.
Procedures Included
Maintenance Procedures:
Oil changes, filter replacements, spark plug service, coolant flushes, brake fluid replacement, transmission fluid changes, air filter replacement, belt inspections and replacement.
Repair Procedures:
Component removal and installation (e.g., alternator, starter, fuel pump, water pump, radiator), engine rebuilds, transmission overhauls, brake caliper replacement, suspension component replacement.
Troubleshooting:
Diagnostic procedures for various symptoms (e.g., engine misfires, starting issues, braking problems, electrical faults), using diagnostic tools and interpreting data.
Wiring Diagrams:
Detailed electrical wiring diagrams for all vehicle systems, including component locations, wire colors, and connector pinouts.
Technical Specifications:
Torque specifications for all fasteners, clearances, fluid capacities, component dimensions, electrical system voltages, resistance values.
Technical Depth
Depth Of Coverage:
Comprehensive, ranging from basic routine maintenance to in-depth diagnostics and complete mechanical/electrical system overhauls, suitable for professional technicians and advanced DIY enthusiasts.
📊 Manual Specifications
File Format
Format Details:
PDF (Portable Document Format). Likely optimized for digital viewing and printing.
Searchability:
Searchable text within the PDF, allowing quick access to specific topics or keywords.
Print Quality
Digital Resolution:
High-resolution, ensuring clarity of diagrams, illustrations, and text when printed.
Binding Type
Binding Type For Digital:
N/A (Digital format)
Paper Type
Paper Type For Digital:
N/A (Digital format)
Software Requirements
Required Software:
Adobe Acrobat Reader or compatible PDF viewer, WinZip or compatible file archive utility for extraction.
Operating System Compatibility:
Compatible with all versions of Windows and macOS.
⚙️ Engine Specifications
Primary Engine
Engine Code:
K12B (Common for this generation and RM415 variant)
Engine Type:
Inline 4-cylinder, DOHC, 16-valve, Naturally Aspirated
Displacement:
1.2 Liters (1242 cc)
Performance
Horsepower Output:
Approximately 91-94 PS (67-69 kW) at 6000 rpm (depending on market and specific tuning)
Torque Output:
Approximately 117-118 Nm (86-87 lb-ft) at 4800 rpm (depending on market and specific tuning)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Other Features
Engine Management System:
Suzuki Engine Control Module (ECM)
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission (MT)
Optional
Transmission Type Optional:
4-speed Automatic Transmission (AT) (CVT may also be an option on some variants)
Features
Transmission Fluid Spec:
API GL-4 SAE 75W-80 (for MT), Suzuki ATF 3317 or equivalent (for AT - specific fluid must be verified in manual)
📐 Dimensions
Exterior
Length:
Approx. 3695 mm (for the second generation Ignis)
Width:
Approx. 1660 mm
Height:
Approx. 1550 mm (may vary with AWD or body kit)
Weights
Curb Weight:
Approx. 900-1000 kg (depending on transmission and drivetrain)
Gross Vehicle Weight Rating:
Approx. 1300-1400 kg (GVWR)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Varies by market and specific testing agency. Earlier generations received moderate ratings in Euro NCAP, typically 3 or 4 stars.
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist (BA) (often standard or optional depending on trim and market).
Passive Features
Passive Safety Features:
Front airbags for driver and passenger, side airbags, curtain airbags, seatbelt pre-tensioners, ISOFIX child seat anchors.
💡 Technology Features
Infotainment
Infotainment System:
Basic infotainment typically includes an AM/FM radio, CD player, and possibly MP3 playback. Higher trims might offer optional touchscreens or navigation systems (market dependent).
Audio System:
Standard 2-speaker or 4-speaker audio system, with options for more speakers on higher trims.
Driver Assistance
Driver Assistance Features:
Limited in this generation, primarily focusing on core safety features like ABS and EBD. Advanced driver-assistance systems (ADAS) were not common.
Connectivity
Connectivity Options:
Auxiliary audio input (3.5mm jack) for external music players was common. Bluetooth connectivity might be available on higher trim levels or as an aftermarket option.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km or 12 months, whichever comes first (typical for K12B engine, refer to manual for exact recommendation).
Air Filter Replacement Interval:
Every 20,000-30,000 km or as needed based on driving conditions.
Spark Plug Replacement Interval:
Iridium spark plugs: Typically 100,000 km. Standard plugs: 30,000 km (verify plug type in manual).
Fluid Specifications
Engine Oil Specification:
0W-20 or 5W-30, API SN/SP or ILSAC GF-5/GF-6 (refer to manual for exact viscosity and specification).
Coolant Specification:
Suzuki Super Long Life Coolant (SLLC) or equivalent ethylene glycol-based coolant, mixed 50/50 with distilled water.
Brake Fluid Specification:
DOT 3 or DOT 4, SAE J1703 or ISO 4928 (refer to manual for precise type).
Known Issues
Common Wear Items:
Brake pads and discs, tires, suspension bushings, exhaust components due to typical urban usage.
Potential Engine Issues:
While generally reliable, potential issues can include minor oil leaks from valve cover gaskets, or carbon buildup on intake valves in high-mileage engines, especially if maintenance is neglected.
📚 Vehicle History
Brand Heritage
Suzuki Automotive Legacy:
Suzuki has a long history of producing small, fuel-efficient, and reliable vehicles, known for their value and practicality, especially in city driving conditions.
Model Evolution
Ignis Lineage:
The Ignis was introduced as a small, versatile hatchback with a focus on urban mobility, often featuring a slightly raised ride height and available AWD, blurring the lines between hatchback and mini-SUV.
Production
Manufacturing Location:
Primarily manufactured in Japan and other Suzuki assembly plants globally, depending on the target market.
🏆 Awards & Recognition
Recognitions
Industry Awards:
Specific awards are less documented for this particular generation/variant compared to more globally prominent models. However, Suzuki vehicles are often recognized for their value and fuel efficiency.
Ratings
Fuel Economy Ratings:
Generally achieved good fuel economy ratings in its class, making it an attractive option for cost-conscious buyers.
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