Suzuki KIZASHI 2009-2012 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Suzuki Model: Kizashi Year: 2009-2012 Region Availability: Global (manual coverage based on primary markets) Codes Chassis Codes: FR (All-Wheel Drive), RE (Front-Wheel Drive) 👋 Introduction Market Position Vehicle Segment: Compact/Mid-size Sedan (positioned as a more premium offering for Suzuki). Competitive Analysis Competitors: Competed against established players like the Honda Accord, Toyota Camry, Mazda6, and Subaru Legacy in its segment. Key Features Design And Platform: Featured a distinctive and upscale design language. Built on a new platform for Suzuki, emphasizing driving dynamics and a more premium feel compared to previous Suzuki sedans. Manual Value Proposition: A comprehensive and intuitive electronic workshop manual, offering detailed illustrations, step-by-step instructions, and diagrams. Designed to be a primary source for repair and service information for both DIY enthusiasts and professional mechanics. 📋 Manual Details Coverage Areas Technical Systems: Engine Mechanical, Engine Control, Fuel System, Cooling System, Lubrication System, Exhaust System, Ignition System, Charging System, Starter System, Airbags, Brake System, Cruise Control, Differential/Driveshaft, Electrical System, Emission Control, Axle & Suspension, Heater & Air Conditioning, Entertainment, Navigation, Immobilizer, Body & Accessories, Power Steering, Steering Column, Wheel & Tire, Manual Transmission, CVT Transmission, Wiper Washer Windows, Transfer Case, Wiring Diagrams Page Count Total Pages: > 2700 Manual Type Type: Workshop Service Repair Manual Language Language: English (assumed based on common practice for such manuals) Format Electronic Format: PDF 📖 Manual Coverage Systems Covered Engine And Powertrain: Comprehensive coverage of the 2.4L DOHC 16-valve petrol engine, including disassembly, inspection, assembly, timing, lubrication, cooling, fuel, ignition, and emission control systems. Details on both manual and CVT transmissions, including troubleshooting and overhaul procedures. Covers front and all-wheel drive differentials and transfer case (if applicable). Chassis And Body: Extensive coverage of brakes (hydraulic, ABS, EBD), suspension (front and rear), steering (power steering, steering column), wheels, and tires. Includes detailed information on the body structure, interior and exterior accessories, and climate control systems (HVAC). Electrical And Electronics: Includes detailed wiring diagrams, charging system (alternator, battery), starter system, ignition system, and engine control module (ECM) diagnostics. Covers airbag systems, immobilizer, cruise control, entertainment, and navigation systems. Procedures Included Maintenance And Diagnosis: Step-by-step instructions for routine maintenance, scheduled servicing, fluid changes, filter replacements, and diagnostic procedures for common faults. Includes troubleshooting guides based on symptoms. Repair And Overhaul: Detailed instructions for component removal, disassembly, inspection, repair, and reassembly of major vehicle systems. Covers engine rebuilds, transmission overhauls, brake caliper replacement, suspension component renewal, and electrical component repair. Technical Depth Depth Of Information: Expert-level detail suitable for professional technicians and experienced DIY enthusiasts. Includes torque specifications, measurement tolerances, diagnostic trouble codes (DTCs), and specialized tool requirements. 📊 Manual Specifications File Format Compatibility: Compatible with all Windows versions and all Mac versions. Requires Adobe Acrobat Reader for viewing. Compression: Delivered in ZIP format, requiring extraction with WinZip or WinRAR. Print Quality Printability: All pages are printable, allowing users to print specific sections for workshop use. Binding Type Binding Type: Not Applicable (Digital Format) Paper Type Paper Type: Not Applicable (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: J24B (common engine code for this generation) Configuration: Inline 4-cylinder Valvetrain: DOHC (Double Overhead Camshaft), 16 Valves Displacement: 2.4 Liters (2393 cc) Performance Horsepower Peak: ~180-185 hp @ 6000 rpm (market dependent) Torque Peak: ~170-175 lb-ft @ 4000 rpm (market dependent) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Multi-Point Injection (MPI) Fuel Type: Unleaded Gasoline (Octane rating as specified in owner's manual) 🔧 Transmission Standard Transmission Type: 6-Speed Manual Transmission (MT) Optional Transmission Type: CVT (Continuously Variable Transmission) with Paddle Shifters Features All Wheel Drive: Optional Intelligent AWD system available, integrated with transmission and drivetrain components. 📐 Dimensions Exterior Length: ~4910 mm (193.3 in) (may vary slightly by market/trim) Width: ~1830 mm (72.0 in) Height: ~1480 mm (58.3 in) Weights Curb Weight: ~1500-1600 kg (3300-3520 lbs) (depending on drivetrain and options) 🛡️ Safety Features Ratings Crash Test Results: Received good safety ratings in various crash tests, though specific agency ratings may vary by region. Refer to individual market safety reports for detailed information. Active Features Braking Systems: Standard Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), and Brake Assist (BA). Stability Control: Electronic Stability Control (ESC) typically standard or widely available. Passive Features Airbags: Includes front airbags, side-impact airbags, and side-curtain airbags. The manual covers the airbag system's diagnostic and repair procedures. 💡 Technology Features Infotainment Audio System: Available premium audio systems, including Rockford Fosgate in some trims, with CD/MP3 capability, and auxiliary input. Bluetooth connectivity for phone and audio streaming. Driver Assistance Advanced Features: Features like cruise control, push-button start, and available intelligent AWD system enhance the driving experience. Connectivity Navigation System: Optional factory-installed navigation system with touchscreen interface. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on driving conditions (refer to manual...
Compact/Mid-size Sedan (positioned as a more premium offering for Suzuki).
Competitive Analysis
Competitors:
Competed against established players like the Honda Accord, Toyota Camry, Mazda6, and Subaru Legacy in its segment.
Key Features
Design And Platform:
Featured a distinctive and upscale design language. Built on a new platform for Suzuki, emphasizing driving dynamics and a more premium feel compared to previous Suzuki sedans.
Manual Value Proposition:
A comprehensive and intuitive electronic workshop manual, offering detailed illustrations, step-by-step instructions, and diagrams. Designed to be a primary source for repair and service information for both DIY enthusiasts and professional mechanics.
English (assumed based on common practice for such manuals)
Format
Electronic Format:
PDF
📖 Manual Coverage
Systems Covered
Engine And Powertrain:
Comprehensive coverage of the 2.4L DOHC 16-valve petrol engine, including disassembly, inspection, assembly, timing, lubrication, cooling, fuel, ignition, and emission control systems. Details on both manual and CVT transmissions, including troubleshooting and overhaul procedures. Covers front and all-wheel drive differentials and transfer case (if applicable).
Chassis And Body:
Extensive coverage of brakes (hydraulic, ABS, EBD), suspension (front and rear), steering (power steering, steering column), wheels, and tires. Includes detailed information on the body structure, interior and exterior accessories, and climate control systems (HVAC).
Electrical And Electronics:
Includes detailed wiring diagrams, charging system (alternator, battery), starter system, ignition system, and engine control module (ECM) diagnostics. Covers airbag systems, immobilizer, cruise control, entertainment, and navigation systems.
Procedures Included
Maintenance And Diagnosis:
Step-by-step instructions for routine maintenance, scheduled servicing, fluid changes, filter replacements, and diagnostic procedures for common faults. Includes troubleshooting guides based on symptoms.
Repair And Overhaul:
Detailed instructions for component removal, disassembly, inspection, repair, and reassembly of major vehicle systems. Covers engine rebuilds, transmission overhauls, brake caliper replacement, suspension component renewal, and electrical component repair.
Technical Depth
Depth Of Information:
Expert-level detail suitable for professional technicians and experienced DIY enthusiasts. Includes torque specifications, measurement tolerances, diagnostic trouble codes (DTCs), and specialized tool requirements.
📊 Manual Specifications
File Format
Compatibility:
Compatible with all Windows versions and all Mac versions. Requires Adobe Acrobat Reader for viewing.
Compression:
Delivered in ZIP format, requiring extraction with WinZip or WinRAR.
Print Quality
Printability:
All pages are printable, allowing users to print specific sections for workshop use.
Unleaded Gasoline (Octane rating as specified in owner's manual)
🔧 Transmission
Standard
Transmission Type:
6-Speed Manual Transmission (MT)
Optional
Transmission Type:
CVT (Continuously Variable Transmission) with Paddle Shifters
Features
All Wheel Drive:
Optional Intelligent AWD system available, integrated with transmission and drivetrain components.
📐 Dimensions
Exterior
Length:
~4910 mm (193.3 in) (may vary slightly by market/trim)
Width:
~1830 mm (72.0 in)
Height:
~1480 mm (58.3 in)
Weights
Curb Weight:
~1500-1600 kg (3300-3520 lbs) (depending on drivetrain and options)
🛡️ Safety Features
Ratings
Crash Test Results:
Received good safety ratings in various crash tests, though specific agency ratings may vary by region. Refer to individual market safety reports for detailed information.
Active Features
Braking Systems:
Standard Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), and Brake Assist (BA).
Stability Control:
Electronic Stability Control (ESC) typically standard or widely available.
Passive Features
Airbags:
Includes front airbags, side-impact airbags, and side-curtain airbags. The manual covers the airbag system's diagnostic and repair procedures.
💡 Technology Features
Infotainment
Audio System:
Available premium audio systems, including Rockford Fosgate in some trims, with CD/MP3 capability, and auxiliary input. Bluetooth connectivity for phone and audio streaming.
Driver Assistance
Advanced Features:
Features like cruise control, push-button start, and available intelligent AWD system enhance the driving experience.
Connectivity
Navigation System:
Optional factory-installed navigation system with touchscreen interface.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on driving conditions (refer to manual for specific recommendations).
Engine Air Filter:
Recommended replacement every 30,000-60,000 miles (48,000-96,000 km) or as indicated by manual/inspection.
Spark Plugs:
Iridium spark plugs typically recommended for replacement around 100,000 miles (160,000 km).
Fluid Specifications
Engine Oil Type:
Suzuki recommends specific viscosity grades such as 0W-20 or 5W-30 synthetic oil. Verify exact specification in the owner's manual.
Coolant Type:
Propylene glycol-based antifreeze (e.g., Suzuki Super Long Life Coolant) or equivalent silicate-free OAT coolant.
Transmission Fluid Manual:
Manual Transmission Fluid (MTF) meeting API GL-4 specifications with specific viscosity (e.g., 75W-80 or 75W-90). Verify exact specification.
Transmission Fluid Cvt:
Suzuki CVTF Green 2 or equivalent specific CVT fluid. Critical to use the correct fluid to avoid transmission damage.
Known Issues
Common Problems:
Potential issues may include CVT transmission wear or judder (requiring fluid changes and potentially more), some electrical gremlins, and suspension component wear over time. The manual will provide diagnostic steps for these and other issues.
📚 Vehicle History
Brand Heritage
Suzuki Legacy:
Suzuki has a long history in automotive manufacturing, known for smaller, fuel-efficient vehicles, but the Kizashi represented an ambitious attempt to move into a more upscale and competitive segment.
Model Evolution
Kizashi Introduction:
The Kizashi was first unveiled as a concept in 2007 and launched for the 2010 model year in most markets. It was developed as Suzuki's flagship sedan.
Production
Manufacturing Plant:
Primarily manufactured at Suzuki's plant in Sawa, Japan.
Production End Date:
Production for most markets ceased around 2015, making this a relatively short-lived model.
🏆 Awards & Recognition
Recognitions
Vehicle Accolades:
While not a segment leader in sales, the Kizashi received positive reviews from critics for its handling, styling, and value proposition, often being praised as an 'underrated' car.
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