🏷️ Basic Information Identification Make: Suzuki Model: LT-A500XP KingQuad Model Code: LT-A500XP Vehicle Type: ATV (All-Terrain Vehicle) Engine Type: Internal Combustion Codes Manual Product Code: Suzuki LT-A500XP KingQuad 2008 2008 2010 Service Repair Manual 👋 Introduction Market Position Segment: High-performance utility ATV segment. Competitive Analysis Competitors: Polaris Sportsman, Can-Am Outlander, Honda Foreman/Rancher, Yamaha Grizzly. Key Features Performance Focus: Designed for rugged terrain, hauling, towing, and recreational riding. Engine Size: Represents a larger displacement offering within Suzuki's ATV lineup for increased power. 📋 Manual Details Coverage Areas Applicable Years: 2008, 2009, 2010 Page Count Total Pages: 624 Manual Type Type: Workshop Service Manual / Repair Manual Language Primary Language: English Format File Format: PDF Download Method: Instant Download 📖 Manual Coverage Systems Covered Engine: Complete diagnosis, disassembly, assembly, repair, specifications, and adjustments for the engine and its sub-systems. Fuel System: Carburetor (or Fuel Injection if applicable for the specific year/variant), fuel pump, fuel lines, fuel tank, and filters. Ignition System: CDI unit, ignition coils, spark plugs, wiring, and troubleshooting. Transmission: CVT (Continuously Variable Transmission) unit, including belt, variator, clutch, and case inspection and repair. Drivetrain: Front and rear drive shafts, differentials, CV joints, axles, and propeller shafts. Suspension: Front independent suspension (A-arms, shocks, springs), rear swingarm suspension (shock, spring), bearings, and bushings. Brakes: Front and rear hydraulic disc brakes, brake calipers, master cylinders, brake lines, pads, and bleeding procedures. Steering: Handlebars, steering stem, tie rods, steering knuckles, and linkage adjustments. Electrical System: Battery, charging system (stator, regulator/rectifier), starter motor, lighting (headlights, taillights, brake lights), electrical components, and wiring diagrams. Cooling System: Radiator, cooling fan, coolant hoses, coolant, and thermostat. Chassis And Frame: Frame inspection, welds, and component mounting. Bodywork: Fenders, plastics, seat, storage racks, and trim removal/installation. Procedures Included Maintenance: Routine maintenance, lubrication, filter changes, fluid checks and replacements, spark plug inspection/replacement. Troubleshooting: Systematic diagnostic procedures for common and uncommon problems, including symptom-based troubleshooting charts. Disassembly And Assembly: Detailed step-by-step instructions for removing and reinstalling all major components and sub-assemblies. Repair: Specific repair instructions for worn or damaged components, including tolerances and specifications. Adjustments: Precise instructions for adjusting various systems, such as carburetor idle speed, brake lever free play, and chain tension (if applicable). Cleaning: Instructions for cleaning specific components, such as carburetors or engine parts. Inspection: Detailed inspection procedures for wear, damage, and proper function of all components. Technical Depth Depth: Comprehensive, covering everything from basic rider maintenance to complete engine and transmission rebuilds. Detail Level: Step-by-step procedures, detailed illustrations, exploded diagrams, photos, and schematics. Special Tools: Identification and usage of required special service tools, including part numbers where applicable. Specifications: Extensive service data, including torque values, clearances, fluid capacities, wear limits, and diagnostic parameters. 📊 Manual Specifications File Format Quality: High-resolution PDF, ensuring clarity of text and images. Searchability: Likely searchable text within the PDF, facilitating quick information retrieval. Print Quality Printability: Fully printable, allowing users to create physical copies of sections or the entire manual. Binding Type Digital: N/A (Digital Download) Paper Type Digital: N/A (Digital Download) Compatibility Operating Systems: Windows, Mac, Linux Required Software: Adobe Reader ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, SOHC, Liquid-cooled, Single-cylinder Displacement: Approximately 499cc (based on typical KingQuad 500 displacements) Performance Horsepower: Est. 30-35 HP (specific figures often not published by manufacturers but can be inferred from similar models) Torque: Est. 28-32 lb-ft (specific figures often not published by manufacturers but can be inferred from similar models) Fuel System Fuel Delivery: Carburetor (likely Mikuni BSR42) Fuel Type: Unleaded gasoline, minimum 87 octane Lubrication Oil Type: API SG or SH or SJ classification, SAE 10W-40, SJ 10W-40 Motorcycle Oil (refer to manual for exact specifications) Oil Capacity: Approx. 2.5-3.0 Liters with filter change (refer to manual for exact specifications) Cooling System Coolant Type: Ethylene glycol based coolant, 50/50 mix with distilled water 🔧 Transmission Standard Type: Automatic CVT (Continuously Variable Transmission) Features Drive Modes: 2WD/4WD selectable, often with locking front differential. Gearbox: High/Low range with reverse. Fluid Type Transmission Fluid: Specific CVT fluid (refer to manual for exact Suzuki specification, often proprietary or a specific ATF) 📐 Dimensions Exterior Length: Approx. 83.1 inches (2110 mm) Width: Approx. 47.4 inches (1205 mm) Height: Approx. 47.4 inches (1205 mm) Weights Dry Weight: Approx. 600 lbs (272 kg) Curb Weight: Approx. 640 lbs (290 kg) (with all fluids) Cargo Front Rack Capacity: Approx. 45 kg (99 lbs) Rear Rack Capacity: Approx. 85 kg (187 lbs) Towing Capacity: Approx. 650 kg (1433 lbs) Tires Front Tire Size: AT25x8-12 Rear Tire Size: AT25x10-12 🛡️ Safety Features Ratings Atv Safety Standards: Meets ANSI/SVIA standards for recreational ATVs. Active Features Braking System: Hydraulic disc brakes on all wheels, often with parking brake. Engine Braking: Integral engine braking provided by the CVT system on deceleration. Passive Features Frame Construction: Rugged, multi-piece steel frame designed for durability. Hand Guards: Standard on...