2006-2009 Suzuki LT-R450 QuadRacer Service Repair Manual LTR450 (Highly Detailed FSM PDF Preview) Download
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🏷️ Basic Information Identification Make: Suzuki Model: LT-R450 QuadRacer Model Years Covered: 2006, 2007, 2008, 2009 Codes Chassis Code: LT-R450 Engine Code Designation: K8, K9 (for updates) 👋 Introduction Market Position Segment: High-performance sport ATV Target Audience: Enthusiasts, racers, and owners seeking detailed repair and maintenance information. Competitive Analysis Competitors: Yamaha YFZ450, Honda TRX450R, Kawasaki KFX450R Key Features Dealer Equivalence: This manual is equivalent to the service information used by authorized Suzuki dealers. Value Proposition: Saves money on repair and maintenance costs by enabling DIY repairs and informed servicing. Delivery Advantage: Instant download eliminates shipping costs and wait times. 📋 Manual Details Coverage Areas Primary Coverage: Complete Service and Repair Secondary Coverage: Maintenance, Rebuilding, Refurbishment, Restoration Page Count Total Pages: 492 Manual Type Type: Official Full Workshop Service and Repair Manual (FSM) Language Language: English Format Delivery Method: Instant Download (Digital) 📖 Manual Coverage Systems Covered Powertrain: Engine, FI System, Fuel System, Throttle Body, Cooling System, Lubrication System, Transmission, Drive Train Chassis And Suspension: Chassis, Suspension (Front and Rear), Steering, Brakes, Wheels, Tires Electrical And Electronics: Electrical System, Ignition, Charging System, Battery, Wiring Diagrams Body And Controls: Body panels, Fenders, Controls, Accessories Procedures Included Diagnostics: FI System Diagnosis, Troubleshooting common issues (e.g., no spark, starting problems, idle issues) Maintenance: Periodic Maintenance, Oil changes, Filter replacements, Fluid checks, Valve clearance adjustments Repair And Rebuild: Complete tear down and rebuild, Engine overhaul, Transmission servicing, Brake system repair, Suspension servicing Installation And Adjustment: Throttle body adjustment, Carburetor (if applicable in earlier models/variants) tuning, Clutch adjustment, Suspension setup Updates And Specifics: Updates for LT-R450K8 (08-MODEL), Updates for LT-R450K9 (09-MODEL) Technical Depth Depth: Comprehensive, covering all aspects from basic maintenance to complete engine and chassis rebuilds. Documentation Type: Includes pictures, part diagrams, torque specifications, electrical schematics, and diagnostic flowcharts. 📊 Manual Specifications File Format Format: PDF Searchability: Searchable Text Print Quality Printability: Printable without restriction Binding Type Binding: Digital (Downloadable PDF) Paper Type Paper Quality: N/A (Digital format) Organization Organization: Highly organized with Bookmarks and Index Requirements Software Requirements: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, DOHC, 5-valve, Single Cylinder Displacement: 449.2 cc (27.42 cu. in.) Bore X Stroke: 95.5 mm x 62.1 mm (3.76 in. x 2.44 in.) Compression Ratio: 11.7:1 Performance Horsepower: Approximately 40-45 HP (dependent on year and tuning, exact figures may vary within manual) Torque: Specifications provided within the manual. Fuel System Fuel Delivery: Fuel Injection (FI) System Throttle Body: Suzuki's proprietary FI system with electronic throttle control (details on servicing and diagnosis are key features of the manual) Cooling And Lubrication Cooling System: Liquid-cooled Lubrication System: Forced lubrication, Wet sump 🔧 Transmission Standard Type: 5-speed manual with reverse Optional Transmission Options: N/A (Single option available) Features Clutch Type: Wet multi-plate Drive Type: Chain drive 📐 Dimensions Exterior Overall Length: Approx. 1,815 mm (71.5 in.) Overall Width: Approx. 1,260 mm (49.6 in.) Overall Height: Approx. 1,100 mm (43.3 in.) Weights Dry Weight: Approx. 177 kg (390 lbs) Fuel Tank Capacity: Approx. 10.0 L (2.6 US gal.) 🛡️ Safety Features Ratings Atv Safety Standards: Information on inherent safety features and design for off-road use covered in manual. Active Features Braking System: Dual hydraulic disc brakes (front), Single hydraulic disc brake (rear). Detailed inspection and servicing procedures included. Throttle Limiter: Not typically present on this performance model, but manual would cover throttle cable adjustment and function. Passive Features Frame Construction: High-tensile steel semi-double cradle frame. Manual details frame inspection and repair. Handlebars And Controls: Sport-oriented handlebar and control layout. Manual covers adjustments and replacement. 💡 Technology Features Infotainment Infotainment System: N/A (This is a performance ATV focused on mechanical operation, not typically equipped with advanced infotainment). Driver Assistance Electronic Features: Fuel Injection (FI) system with electronic control is a primary technology. Manual covers its diagnosis and calibration. Connectivity Diagnostic Ports: Manual details access and use of any onboard diagnostic ports for FI system analysis. 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual for specific mileage/hours; typically every 1,000-2,000 miles or seasonal use. Air Filter Cleaning: Frequent checks and cleaning recommended for off-road use, detailed in manual. Valve Clearance Check: Specified intervals within manual, crucial for performance. Fluid Specifications Engine Oil Type: Suzuki recommends API SG or higher, SAE 10W-40. Manual will provide exact specifications and capacity. Coolant Type: Permanent type antifreeze/coolant (50% solution). Manual details capacity and mixture. Brake Fluid Type: DOT 4 hydraulic brake fluid. Manual specifies checking and replacement intervals. Known Issues Common Wear Items: Clutch plates, wheel bearings, brake pads, tires, chain and sprockets, swingarm bushings, steering stem bearings. Engine Performance Tips: Manual covers maintaining optimal fuel injector function, proper ignition timing, and valve clearance for peak performance. Troubleshooting Guides Starting Problems: Manual offers detailed steps for diagnosing no-spark conditions, fuel delivery issues, and starter system faults. 📚 Vehicle History Brand Heritage Suzuki Atv...
Manual covers maintaining optimal fuel injector function, proper ignition timing, and valve clearance for peak performance.
Troubleshooting Guides
Starting Problems:
Manual offers detailed steps for diagnosing no-spark conditions, fuel delivery issues, and starter system faults.
📚 Vehicle History
Brand Heritage
Suzuki Atv Legacy:
Suzuki has a strong history in performance ATVs, with the QuadRacer line being a prominent contributor to sport ATV racing and performance.
Model Evolution
Quadracer Lineage:
The LT-R450 was introduced as Suzuki's answer to the burgeoning sport ATV market, featuring advanced technology like fuel injection and a potent engine. The model saw minor updates through its production run (K8, K9).
Production
Production Period:
2006-2009
Manufacturing Location:
Likely Japan or contracted facilities for Suzuki
🏆 Awards & Recognition
Recognitions
Industry Accolades:
While specific awards for the LT-R450 aren't detailed here, it was widely regarded as a top-tier sport ATV in its class during its production run, favored in racing circles for its performance and handling.
Ratings
Performance Reviews:
Consistently rated highly in ATV enthusiast publications for its powerful engine and competitive chassis.
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