Suzuki LT Z400 Quad Sport Service Repair Shop Manual Download 2009-2012 PDF
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🏷️ Basic Information Identification Make: Suzuki Model: LT-Z400 QuadSport Model Variant: QuadSport Product Type: Service Repair Shop Manual Download Generation Covered Years: 2009-2012 Codes Product Format: PDF 👋 Introduction Market Position Target Audience: Suzuki LT-Z400 QuadSport owners seeking to perform their own maintenance and repairs Competitive Analysis Value Proposition: Enables significant cost savings on repairs and maintenance by empowering users with detailed knowledge Key Features Ease Of Use: Designed for user-friendliness with easy-to-follow instructions and visual aids Delivery Method: Instant digital download upon payment, no shipping costs or waiting Compatibility: Works on all major operating systems including Windows, macOS, and Linux 📋 Manual Details Coverage Areas Manual Coverage Scope: All servicing, repairs, and routine maintenance Page Count Estimated Page Count: Comprehensive (exact count not specified, but implied to be exhaustive) Manual Type Type: Service Repair Shop Manual Language Language: English Format Format: Digital Download 📖 Manual Coverage Systems Covered Engine Service And Repair: Detailed procedures for engine disassembly, assembly, tuning, and troubleshooting Transmission Service And Repair: Coverage of clutch, gearbox, and drivetrain maintenance and repair Fuel System Diagnosis: Carburetor adjustments, fuel pump testing, fuel filter replacement Electrical System Schematics: Complete wiring diagrams for ignition, lighting, starting, and charging systems Braking System Maintenance: Front and rear brake caliper service, fluid replacement, pad inspection Suspension And Steering Geometry: Shock absorber adjustment, tie rod end replacement, steering column service Cooling System Flushing: Radiator service, coolant type specifications, water pump inspection Exhaust System Inspection: Muffler and pipe integrity checks, gasket replacement Chassis And Frame Inspection: Frame integrity checks, component mounting security Procedures Included Routine Maintenance Tasks: Oil changes, filter replacements, chain adjustments, tire pressure checks Troubleshooting Guides: Step-by-step diagnostics for common operational issues and performance problems Repair Procedures: Detailed instructions for component replacement and repair Diagnostic Tests: Methods for testing electrical components, engine performance, and mechanical systems Assembly And Disassembly: Complete breakdown and reassembly instructions for all major vehicle systems Wiring Diagram Interpretation: Guidance on reading and utilizing complex electrical schematics Technical Depth Depth Of Information: Full professional quality, in-depth coverage, suitable for DIY mechanics and technicians Visual Aids: Includes step-by-step instructions with pictures and diagrams 📊 Manual Specifications File Format File Type: PDF Print Quality Print Readability: Optimized for digital viewing on PC, MAC, Tablets, and Smartphones; printable Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, DOHC, 4-valve, Single-cylinder Engine Displacement: 398 cc (approximate, specific displacement might vary slightly by sub-model within years) Performance Bore X Stroke: 90.0 mm x 77.0 mm (typical for this generation) Compression Ratio: 11.3:1 (typical) Fuel System Carburetor Type: Mikuni BSR36, 36mm, Flat-slide with TPS (Throttle Position Sensor) Fuel Capacity: 2.6 US gal. (9.8 L) Ignition System Ignition Type: Electronic ignition (CDI) Cooling System Cooling Method: Liquid-cooled 🔧 Transmission Standard Transmission Type: Constant mesh, 5-speed sequential Clutch Type: Wet, multi-plate Features Final Drive: O-ring sealed chain, drive sprocket, driven sprocket Fluid Type Transmission Oil Type: Suzuki recommends specific motorcycle transmission oil (e.g., SAE 10W-40 API SE, SF or SG) 📐 Dimensions Exterior Overall Length: 1820 mm (71.7 in) Overall Width: 1165 mm (45.9 in) Overall Height: 1050 mm (41.3 in) Wheelbase: 1270 mm (50.0 in) Weights Dry Weight: 178 kg (392.4 lbs) Curb Weight: Approx. 186 kg (410 lbs) with fluids and full tank Ground Clearance Ground Clearance: 250 mm (9.8 in) Seat Height Seat Height: 830 mm (32.7 in) 🛡️ Safety Features Ratings Safety Features Coverage: Manual covers safe operation and component function critical to safety Active Features Braking System Type: Hydraulic disc brakes (front and rear) Parking Brake: Mechanical parking brake lever Passive Features Lighting System: Halogen headlights, LED taillight/brake light 💡 Technology Features Infotainment Infotainment System: N/A (This is a performance ATV, not equipped with infotainment systems) Driver Assistance Driver Assistance Features: N/A (This is a performance ATV, not equipped with driver assistance systems) Connectivity Connectivity Features: N/A (This is a performance ATV, not equipped with connectivity features) 🔧 Maintenance Service Intervals Engine Oil Change: Every 1000 km or 6 months (refer to manual for exact conditions) Spark Plug Check And Gap: Every 1000 km Air Filter Cleaning: Frequent cleaning required, especially in dusty conditions Chain Adjustment: Every 1000 km or as needed Fluid Specifications Engine Oil Specification: SAE 10W-40, API SE, SF or SG Engine Oil Capacity: 1.7 L (1.8 US qt) without filter change, 1.9 L (2.0 US qt) with filter change Coolant Type: Suzuki Super Long Life Coolant or equivalent ethylene glycol-based coolant with distilled water Brake Fluid Type: DOT 4 Known Issues Common Wear Items: Clutch plates, wheel bearings, tie rod ends, and suspension bushings are common wear items that benefit from manual guidance on inspection and replacement. Carburetor Tuning: Carburetor jetting can be sensitive to altitude and modifications, detailed tuning procedures are crucial. 📚 Vehicle History Brand...
Suzuki recommends specific motorcycle transmission oil (e.g., SAE 10W-40 API SE, SF or SG)
📐 Dimensions
Exterior
Overall Length:
1820 mm (71.7 in)
Overall Width:
1165 mm (45.9 in)
Overall Height:
1050 mm (41.3 in)
Wheelbase:
1270 mm (50.0 in)
Weights
Dry Weight:
178 kg (392.4 lbs)
Curb Weight:
Approx. 186 kg (410 lbs) with fluids and full tank
Ground Clearance
Ground Clearance:
250 mm (9.8 in)
Seat Height
Seat Height:
830 mm (32.7 in)
🛡️ Safety Features
Ratings
Safety Features Coverage:
Manual covers safe operation and component function critical to safety
Active Features
Braking System Type:
Hydraulic disc brakes (front and rear)
Parking Brake:
Mechanical parking brake lever
Passive Features
Lighting System:
Halogen headlights, LED taillight/brake light
💡 Technology Features
Infotainment
Infotainment System:
N/A (This is a performance ATV, not equipped with infotainment systems)
Driver Assistance
Driver Assistance Features:
N/A (This is a performance ATV, not equipped with driver assistance systems)
Connectivity
Connectivity Features:
N/A (This is a performance ATV, not equipped with connectivity features)
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 1000 km or 6 months (refer to manual for exact conditions)
Spark Plug Check And Gap:
Every 1000 km
Air Filter Cleaning:
Frequent cleaning required, especially in dusty conditions
Chain Adjustment:
Every 1000 km or as needed
Fluid Specifications
Engine Oil Specification:
SAE 10W-40, API SE, SF or SG
Engine Oil Capacity:
1.7 L (1.8 US qt) without filter change, 1.9 L (2.0 US qt) with filter change
Coolant Type:
Suzuki Super Long Life Coolant or equivalent ethylene glycol-based coolant with distilled water
Brake Fluid Type:
DOT 4
Known Issues
Common Wear Items:
Clutch plates, wheel bearings, tie rod ends, and suspension bushings are common wear items that benefit from manual guidance on inspection and replacement.
Carburetor Tuning:
Carburetor jetting can be sensitive to altitude and modifications, detailed tuning procedures are crucial.
📚 Vehicle History
Brand Heritage
Manufacturer:
Suzuki Motor Corporation
Model Evolution
Quadsport Lineage:
The LT-Z400 is a highly popular sport ATV, part of Suzuki's long history in powersports and off-road vehicles.
Production
Manufacturing Location:
Typically produced in Japan or Asia.
🏆 Awards & Recognition
Recognitions
Market Reputation:
The LT-Z400 has consistently been praised for its performance, reliability, and value in the sport ATV market, making it a popular choice for enthusiasts.
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