🏷️ Basic Information Identification Make: Suzuki Model: Quad Runner 250 / King Quad 280 Product Name: Suzuki Quad Runner 250 & King Quad 280 Complete Workshop Service Repair Manual PDF Download Generation Generation Identifier: 1987-1998 Models Codes Platform Code Quad Runner 250: LT-F250 (General) Platform Code King Quad 280: LT-F300F (King Quad 280 variant) 👋 Introduction Market Position Target Audience: DIY enthusiasts, ATV owners, independent repair shops. Value Proposition: Enables users to perform their own repairs and save significant money on service costs. Competitive Analysis Manual Advantage: Provides comprehensive, model-specific information that may be difficult to find in generic repair guides. Key Features Ease Of Use: Easy-to-follow step-by-step instructions and clear imagery. Accessibility: Downloadable to PC, Mac, tablets, and smartphones. Permanence: User retains ownership of the downloaded manual indefinitely. Guarantee: Customer Satisfaction Guaranteed. 📋 Manual Details Coverage Areas Coverage Scope: Complete Service and Repair Procedures A-Z Model Year Coverage: 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998 Trim Transmission Engine Coverage: All Models, Engines, Trim, and Transmission Types are covered. Page Count Estimated Page Count: Detailed page count not specified, but described as 'Complete' and 'A-Z'. Manual Type Type: Workshop Service Repair Manual Language Language: English Format Digital Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine disassembly, assembly, inspection, tuning, torque specifications, piston, cylinder, crankshaft, camshaft, valve train, timing. Fuel System: Carburetor overhaul and adjustment, fuel pump, fuel lines, fuel tank. Ignition System: Ignition timing, spark plugs, ignition coils, CDI unit, stator. Transmission Drivetrain: Gearbox overhaul, clutch operation, drive shafts, differential, final drive, chain adjustment. Electrical System: Wiring diagrams, battery, starter motor, alternator, lighting system, fuses, switches, indicators. Braking System: Brake caliper overhaul, brake pads, brake lines, master cylinder, parking brake, drum brake (if applicable). Suspension Steering: Front and rear suspension components, shock absorbers, springs, steering knuckle, tie rods, steering column, bearings. Cooling System: Radiator, cooling fan, thermostat, coolant hoses, coolant specifications. Exhaust System: Exhaust pipes, muffler, gaskets, mounting hardware. Body Chassis: Frame inspection and repair, body panels, seats, fenders, racks. Wheels Tires: Wheel bearing replacement, tire pressure, wheel bolt torque. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, lubrication points, pre-ride inspections. Troubleshooting: Diagnostic charts, common problem identification, solutions for starting issues, performance problems, electrical faults. Repair: Step-by-step repair instructions for all major components and systems. Rebuilding: Complete engine and transmission rebuild procedures. Adjustment: Carburetor, clutch, throttle, brake adjustments. Installation: Instructions for component replacement and installation. Technical Depth Depth: Comprehensive, from basic maintenance to complete overhaul and diagnostics. Visual Aid Quality: Includes step-by-step instructions with pictures. 📊 Manual Specifications File Format File Type: PDF Software Requirement: Adobe Reader (free download available) Print Quality Printable: Fully printable (individual pages, chapters, or entire manual). Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Quad Runner 250 Engine Type: 4-stroke, SOHC, air-cooled Displacement: 249 cc Bore X Stroke: Approx. 72.0 mm x 61.2 mm Compression Ratio: Approx. 9.2:1 Carburetor Model Typical: Mikuni VM34SS or similar Ignition Type: CDI (Capacitor Discharge Ignition) Estimated Horsepower: Approx. 18-20 HP (Varies by year and specific tuning) Primary Engine King Quad 280 Engine Type: 4-stroke, SOHC, liquid-cooled (for some variants) / Air-cooled Displacement: 280 cc Bore X Stroke: Approx. 76.0 mm x 62.6 mm Compression Ratio: Approx. 8.6:1 Carburetor Model Typical: Mikuni BST34 or similar Ignition Type: CDI (Capacitor Discharge Ignition) Estimated Horsepower: Approx. 20-22 HP (Varies by year and specific tuning) Fuel System Fuel Type: Unleaded Gasoline (87 Octane minimum recommended) 🔧 Transmission Standard Quad Runner 250 Type: 5-speed manual transmission with automatic clutch Standard King Quad 280 Type: 5-speed manual transmission with automatic clutch Features Drive System: Shaft drive to rear axle, 4WD (selectable) for King Quad variants. Transmission Fluid: API GL-4 Hypoid Gear Oil SAE 80W-90 (Refer to manual for exact specification and capacity). 📐 Dimensions Exterior Quad Runner 250 Length: Approx. 1975 mm (77.8 in) Width: Approx. 1035 mm (40.7 in) Height: Approx. 1110 mm (43.7 in) Wheelbase: Approx. 1215 mm (47.8 in) Ground Clearance: Approx. 150 mm (5.9 in) Dry Weight: Approx. 210 kg (463 lbs) Weights King Quad 280 Dry Weight: Approx. 230-240 kg (507-529 lbs) (Varies by model) Towing Capacity: Refer to specific model year and manual for rated capacity. Front Tire Size: AT24x8-12 (Typical) Rear Tire Size: AT24x11-10 (Typical) Wheel Bolt Pattern: 4x110 mm (Typical) 🛡️ Safety Features Ratings Safety Ratings: ATVs are not typically rated by organizations like NHTSA or IIHS. Operator safety is paramount and depends heavily on responsible riding and adherence to manual instructions. Active Features Parking Brake: Integrated parking brake mechanism. Lighting System: Headlights, taillight, brake light for visibility. Passive Features Frame Construction: Robust steel frame designed for off-road conditions. Operator Awareness: The manual emphasizes safe operation and rider responsibility. 💡 Technology Features Infotainment Infotainment System: Not applicable. These...
Diagnostic charts, common problem identification, solutions for starting issues, performance problems, electrical faults.
Repair:
Step-by-step repair instructions for all major components and systems.
Rebuilding:
Complete engine and transmission rebuild procedures.
Adjustment:
Carburetor, clutch, throttle, brake adjustments.
Installation:
Instructions for component replacement and installation.
Technical Depth
Depth:
Comprehensive, from basic maintenance to complete overhaul and diagnostics.
Visual Aid Quality:
Includes step-by-step instructions with pictures.
📊 Manual Specifications
File Format
File Type:
PDF
Software Requirement:
Adobe Reader (free download available)
Print Quality
Printable:
Fully printable (individual pages, chapters, or entire manual).
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine Quad Runner 250
Engine Type:
4-stroke, SOHC, air-cooled
Displacement:
249 cc
Bore X Stroke:
Approx. 72.0 mm x 61.2 mm
Compression Ratio:
Approx. 9.2:1
Carburetor Model Typical:
Mikuni VM34SS or similar
Ignition Type:
CDI (Capacitor Discharge Ignition)
Estimated Horsepower:
Approx. 18-20 HP (Varies by year and specific tuning)
Primary Engine King Quad 280
Engine Type:
4-stroke, SOHC, liquid-cooled (for some variants) / Air-cooled
Displacement:
280 cc
Bore X Stroke:
Approx. 76.0 mm x 62.6 mm
Compression Ratio:
Approx. 8.6:1
Carburetor Model Typical:
Mikuni BST34 or similar
Ignition Type:
CDI (Capacitor Discharge Ignition)
Estimated Horsepower:
Approx. 20-22 HP (Varies by year and specific tuning)
Fuel System
Fuel Type:
Unleaded Gasoline (87 Octane minimum recommended)
🔧 Transmission
Standard Quad Runner 250
Type:
5-speed manual transmission with automatic clutch
Standard King Quad 280
Type:
5-speed manual transmission with automatic clutch
Features
Drive System:
Shaft drive to rear axle, 4WD (selectable) for King Quad variants.
Transmission Fluid:
API GL-4 Hypoid Gear Oil SAE 80W-90 (Refer to manual for exact specification and capacity).
📐 Dimensions
Exterior Quad Runner 250
Length:
Approx. 1975 mm (77.8 in)
Width:
Approx. 1035 mm (40.7 in)
Height:
Approx. 1110 mm (43.7 in)
Wheelbase:
Approx. 1215 mm (47.8 in)
Ground Clearance:
Approx. 150 mm (5.9 in)
Dry Weight:
Approx. 210 kg (463 lbs)
Weights King Quad 280
Dry Weight:
Approx. 230-240 kg (507-529 lbs) (Varies by model)
Towing Capacity:
Refer to specific model year and manual for rated capacity.
Front Tire Size:
AT24x8-12 (Typical)
Rear Tire Size:
AT24x11-10 (Typical)
Wheel Bolt Pattern:
4x110 mm (Typical)
🛡️ Safety Features
Ratings
Safety Ratings:
ATVs are not typically rated by organizations like NHTSA or IIHS. Operator safety is paramount and depends heavily on responsible riding and adherence to manual instructions.
Active Features
Parking Brake:
Integrated parking brake mechanism.
Lighting System:
Headlights, taillight, brake light for visibility.
Passive Features
Frame Construction:
Robust steel frame designed for off-road conditions.
Operator Awareness:
The manual emphasizes safe operation and rider responsibility.
💡 Technology Features
Infotainment
Infotainment System:
Not applicable. These are utility ATVs focused on mechanical function rather than digital infotainment.
Driver Assistance
Driver Assistance Features:
Not applicable. Primarily mechanical systems.
Connectivity
Connectivity Features:
Not applicable.
🔧 Maintenance
Service Intervals Engine Oil
Interval:
1,000 km or 6 months (Refer to manual for specific recommendations, often shorter for severe use).
Fluid Specification:
Suzuki 4-stroke engine oil (e.g., Suzuki HD 10W-40 or equivalent JASO MA certified oil).
Service Intervals Air Filter
Interval:
Check every 500 km, clean or replace as needed. Replacement frequency depends on operating conditions.
Service Intervals Spark Plug
Interval:
Inspect every 1,000 km, replace as needed. Typical gap: 0.7-0.8 mm.
Typical Part Number:
NGK DPR7EA-9 or similar (Verify with manual).
Known Issues Common
Carburetor Clogging:
Ethanol fuels and infrequent use can lead to gumming and clogging of carburetors, affecting fuel delivery.
Recoil Starter Wear:
The pull-start mechanism can wear over time, requiring repair or replacement of the recoil assembly.
Brake Pad Wear:
As with any braking system, brake pads require periodic inspection and replacement.
Cv Joint Boots:
Torn CV joint boots can lead to premature wear of the CV joints themselves due to contamination.
Fluid Specifications Brake
Fluid Type:
DOT 3 or DOT 4 brake fluid (Refer to manual for exact specification).
📚 Vehicle History
Brand Heritage
Manufacturer:
Suzuki Motor Corporation, a Japanese multinational corporation known for its motorcycles, automobiles, and ATVs.
Model Evolution
Quad Runner Legacy:
The Quad Runner line was a foundational series for Suzuki in the ATV market, known for reliability and utility.
King Quad Introduction:
The King Quad designation marked Suzuki's entry into larger displacement, more powerful utility ATVs, often featuring 4WD.
Production
Production Era:
These models were produced throughout the late 1980s and the majority of the 1990s, representing a significant period of ATV development.
🏆 Awards & Recognition
Recognitions
Industry Recognition:
Suzuki's Quad Runner and King Quad lines were highly regarded in their respective eras for their performance, durability, and utility in the ATV market.
Ratings
Consumer Ratings:
Historically, these models were known for their reliability and were popular choices for work and recreational riding.
Certifications
Manufacturing Standards:
Manufactured to Suzuki's internal quality and safety standards for off-road vehicles.
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