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2004-2008 Suzuki Swift Sport Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Suzuki Model: Swift Sport Generation Code: ZC21S/ZC31S (Third Generation) Model Years Covered: 2004, 2005, 2006, 2007, 2008 👋 Introduction Market Position Positioning: Performance-oriented subcompact hatchback, appealing to enthusiasts seeking a balance of agility and practicality. Competitive Analysis Competitors: Honda Civic Si, Mini Cooper S, Ford Fiesta ST, Volkswagen Golf GTI (within their respective generations and market segments). Key Features Sport Enhancements: Upgraded suspension, sport-tuned exhaust, more powerful engine, sport-styled exterior and interior elements compared to standard Swift models. 📋 Manual Details Coverage Areas Primary Coverage: Workshop Service and Repair Secondary Coverage: Maintenance, Troubleshooting, Diagnostics, Overhaul, Rebuilding, Restoration Page Count Estimated Page Count: Not Specified (Digital Format) Manual Type Type: Workshop Service Manual / Repair Manual Language Language: English Format Format: Digital Download (Likely PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine (Overhaul, Rebuilding, Performance), Transmission (Removal, Installation, In-Car Servicing), Drivetrain (U-Joint, CV-Joint) Chassis: Brakes (Servicing, Specifications), Suspension (Front End, Alignment, Procedures, Specifications), Steering Electrical: Wiring Diagrams (Complete), Computer Diagnostics (Trouble Codes, Diagnostic Trouble Tree Charts), Ignition System, Starting System, Charging System Body And Comfort: Sunroofs, Air Conditioning (Capacities), Interior Components, Exterior Components Procedures Included Maintenance: Factory Maintenance Schedules & Charts, Serpentine Belt Routings with Diagrams, Timing Belt Service Procedures, Brake Servicing Procedures Diagnostics And Troubleshooting: Trouble Codes, Troubleshooting & Diagnostics, Engine Performance, Computer Diagnostic Codes, Driving Concerns Repair And Rebuilding: Engine Overhaul & Rebuilding, Transmission Removal & Installation, U-Joint AND CV-Joint Service Procedures, Repair Procedures (General) Technical Depth Depth: Comprehensive (Professional Technician Level), Detailed Step-by-Step Instructions, Diagrams, Illustrations, Wiring Schematics, Torque Specifications 📊 Manual Specifications File Format Format: Digital (PDF Recommended) Print Quality Quality: High-Quality Digital Scan, Clear Images and Text Binding Type Binding: Not Applicable (Digital) Paper Type Type: Not Applicable (Digital) ⚙️ Engine Specifications Primary Engine Engine Code And Type: M15A (1.5L Inline-4 VVT) Displacement: 1490 cc (1.5 Liters) Performance Horsepower Est: Approximately 100-110 PS (74-81 kW) depending on market and specific tuning. Torque Est: Approximately 130-140 Nm (96-103 lb-ft) depending on market and specific tuning. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Valvetrain Type: DOHC (Double Overhead Camshaft), 16 Valves with VVT (Variable Valve Timing) 🔧 Transmission Standard Type: 5-Speed Manual Transmission Optional Type: 4-Speed Automatic Transmission (Availability varies by market and trim) Features Drivetrain: Front-Wheel Drive (FWD) 📐 Dimensions Exterior Length Mm: Approx. 3785 mm Width Mm: Approx. 1680 mm Height Mm: Approx. 1510 mm Wheelbase Mm: Approx. 2390 mm Weights Curb Weight Kg Est: Approx. 1000-1050 kg Wheel Bolt Pattern: 4x100 Tire Size Est: 195/55R16 (Common Sport Specification) 🛡️ Safety Features Ratings Euro Ncap Rating: Not widely published for this specific sport variant, but the standard Swift generation achieved 4-star adult occupant protection. Active Features ABS: Standard on Sport models Ebd: Electronic Brakeforce Distribution (often paired with ABS) Passive Features Airbags: Driver and Passenger Front Airbags, Optional Side Airbags Seatbelts: Pretensioner and force limiter seatbelts 💡 Technology Features Infotainment Features: Basic Audio System (Radio/CD Player), typically with auxiliary input. Bluetooth connectivity was not standard on most early models. Driver Assistance Features: Limited to standard ABS and EBD. Advanced driver-assistance systems (ADAS) like adaptive cruise control, lane keep assist, etc., were not available. Connectivity Features: Primarily analog gauges and basic climate controls. Optional electric windows and mirrors. 🔧 Maintenance Service Intervals Oil Change Interval Km: Typically 10,000 km or 6 months (refer to manual for exact specification) Timing Belt Replacement Km: Refer to manual, often around 100,000 km or 5-7 years (crucial for this engine) Fluid Specifications Engine Oil Type: API SG/SH/SJ/SL/SM or ACEA A2/A3, Viscosity 5W-30 or 10W-40 (refer to manual for precise specification and capacity) Coolant Type: Ethylene Glycol based, long-life coolant (e.g., Suzuki Super Long Life Coolant or equivalent) Brake Fluid Type: DOT 3 or DOT 4 Known Issues Common Wear Items: Clutch wear, suspension components (bushings, shocks), brake wear, occasional minor electrical gremlins. Engine Specific: Timing belt tensioner and water pump should be replaced concurrently with the timing belt to prevent premature failure. Carbon buildup can occur on intake valves in high-mileage or poorly maintained engines. 📚 Vehicle History Brand Heritage Heritage: Suzuki has a long history of producing small, agile, and reliable vehicles, with a focus on sporty and affordable driving experiences. Model Evolution Generation: This is the third generation of the global Suzuki Swift (introduced around 2004). The 'Sport' variant denotes a performance-focused version within this generation. Production Manufacturing Location Est: Primarily Japan, but also global assembly plants depending on the market. 🏆 Awards & Recognition Recognitions Platform Recognition: The Swift platform has often been lauded for its nimble handling and value for money. While specific awards for the 'Sport' variant of this generation might be regional, the model series generally received positive reviews for its driving dynamics.
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Sku: 546353
Collecties: ALL Suzuki

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2004-2008 Suzuki Swift Sport Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
Swift Sport
Generation Code:
ZC21S/ZC31S (Third Generation)
Model Years Covered:
2004, 2005, 2006, 2007, 2008
👋 Introduction
Market Position
Positioning:
Performance-oriented subcompact hatchback, appealing to enthusiasts seeking a balance of agility and practicality.
Competitive Analysis
Competitors:
Honda Civic Si, Mini Cooper S, Ford Fiesta ST, Volkswagen Golf GTI (within their respective generations and market segments).
Key Features
Sport Enhancements:
Upgraded suspension, sport-tuned exhaust, more powerful engine, sport-styled exterior and interior elements compared to standard Swift models.
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop Service and Repair
Secondary Coverage:
Maintenance, Troubleshooting, Diagnostics, Overhaul, Rebuilding, Restoration
Page Count
Estimated Page Count:
Not Specified (Digital Format)
Manual Type
Type:
Workshop Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital Download (Likely PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (Overhaul, Rebuilding, Performance), Transmission (Removal, Installation, In-Car Servicing), Drivetrain (U-Joint, CV-Joint)
Chassis:
Brakes (Servicing, Specifications), Suspension (Front End, Alignment, Procedures, Specifications), Steering
Electrical:
Wiring Diagrams (Complete), Computer Diagnostics (Trouble Codes, Diagnostic Trouble Tree Charts), Ignition System, Starting System, Charging System
Body And Comfort:
Sunroofs, Air Conditioning (Capacities), Interior Components, Exterior Components
Procedures Included
Maintenance:
Factory Maintenance Schedules & Charts, Serpentine Belt Routings with Diagrams, Timing Belt Service Procedures, Brake Servicing Procedures
Diagnostics And Troubleshooting:
Trouble Codes, Troubleshooting & Diagnostics, Engine Performance, Computer Diagnostic Codes, Driving Concerns
Repair And Rebuilding:
Engine Overhaul & Rebuilding, Transmission Removal & Installation, U-Joint AND CV-Joint Service Procedures, Repair Procedures (General)
Technical Depth
Depth:
Comprehensive (Professional Technician Level), Detailed Step-by-Step Instructions, Diagrams, Illustrations, Wiring Schematics, Torque Specifications
📊 Manual Specifications
File Format
Format:
Digital (PDF Recommended)
Print Quality
Quality:
High-Quality Digital Scan, Clear Images and Text
Binding Type
Binding:
Not Applicable (Digital)
Paper Type
Type:
Not Applicable (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Code And Type:
M15A (1.5L Inline-4 VVT)
Displacement:
1490 cc (1.5 Liters)
Performance
Horsepower Est:
Approximately 100-110 PS (74-81 kW) depending on market and specific tuning.
Torque Est:
Approximately 130-140 Nm (96-103 lb-ft) depending on market and specific tuning.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Valvetrain
Type:
DOHC (Double Overhead Camshaft), 16 Valves with VVT (Variable Valve Timing)
🔧 Transmission
Standard
Type:
5-Speed Manual Transmission
Optional
Type:
4-Speed Automatic Transmission (Availability varies by market and trim)
Features
Drivetrain:
Front-Wheel Drive (FWD)
📐 Dimensions
Exterior
Length Mm:
Approx. 3785 mm
Width Mm:
Approx. 1680 mm
Height Mm:
Approx. 1510 mm
Wheelbase Mm:
Approx. 2390 mm
Weights
Curb Weight Kg Est:
Approx. 1000-1050 kg
Wheel Bolt Pattern:
4x100
Tire Size Est:
195/55R16 (Common Sport Specification)
🛡️ Safety Features
Ratings
Euro Ncap Rating:
Not widely published for this specific sport variant, but the standard Swift generation achieved 4-star adult occupant protection.
Active Features
ABS:
Standard on Sport models
Ebd:
Electronic Brakeforce Distribution (often paired with ABS)
Passive Features
Airbags:
Driver and Passenger Front Airbags, Optional Side Airbags
Seatbelts:
Pretensioner and force limiter seatbelts
💡 Technology Features
Infotainment
Features:
Basic Audio System (Radio/CD Player), typically with auxiliary input. Bluetooth connectivity was not standard on most early models.
Driver Assistance
Features:
Limited to standard ABS and EBD. Advanced driver-assistance systems (ADAS) like adaptive cruise control, lane keep assist, etc., were not available.
Connectivity
Features:
Primarily analog gauges and basic climate controls. Optional electric windows and mirrors.
🔧 Maintenance
Service Intervals
Oil Change Interval Km:
Typically 10,000 km or 6 months (refer to manual for exact specification)
Timing Belt Replacement Km:
Refer to manual, often around 100,000 km or 5-7 years (crucial for this engine)
Fluid Specifications
Engine Oil Type:
API SG/SH/SJ/SL/SM or ACEA A2/A3, Viscosity 5W-30 or 10W-40 (refer to manual for precise specification and capacity)
Coolant Type:
Ethylene Glycol based, long-life coolant (e.g., Suzuki Super Long Life Coolant or equivalent)
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Common Wear Items:
Clutch wear, suspension components (bushings, shocks), brake wear, occasional minor electrical gremlins.
Engine Specific:
Timing belt tensioner and water pump should be replaced concurrently with the timing belt to prevent premature failure. Carbon buildup can occur on intake valves in high-mileage or poorly maintained engines.
📚 Vehicle History
Brand Heritage
Heritage:
Suzuki has a long history of producing small, agile, and reliable vehicles, with a focus on sporty and affordable driving experiences.
Model Evolution
Generation:
This is the third generation of the global Suzuki Swift (introduced around 2004). The 'Sport' variant denotes a performance-focused version within this generation.
Production
Manufacturing Location Est:
Primarily Japan, but also global assembly plants depending on the market.
🏆 Awards & Recognition
Recognitions
Platform Recognition:
The Swift platform has often been lauded for its nimble handling and value for money. While specific awards for the 'Sport' variant of this generation might be regional, the model series generally received positive reviews for its driving dynamics.
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