Suzuki SX4 Workshop Manual & Repair Book all models
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🏷️ Basic Information Identification Make: Suzuki Model: SX4 Model Variant Codes: RW415, RW416, RW420 Generation Generation Covered: First Generation (2006-2014) Codes Chassis Code Prefix: YA/YB (FWD), YA/YB (AWD) 👋 Introduction Market Position Vehicle Segment: Subcompact Crossover SUV / Hatchback Competitive Analysis Key Competitors: Nissan Versa/Tiida, Toyota Yaris (as hatchback), Honda Fit/Jazz, Ford Fiesta (as hatchback), Mazda 2/Demio Key Features Unique Selling Points: Affordable pricing, available AWD (SX4 Crossover), versatile hatchback/sedan body styles, practical interior for its class. Manual Value Proposition Target Audience: DIY mechanics, independent repair shops, Suzuki owners seeking in-depth knowledge. 📋 Manual Details Coverage Areas Regions Covered: Global (applicable to models designated RW415, RW416, RW420) Page Count Estimated Page Count: Comprehensive; actual count not specified but implied to be extensive (typically 1000+ pages for full workshop manuals) Manual Type Type: Workshop Manual, Repair Manual, Technical Manual, Maintenance Manual, Electrical Schematics, Parts Information Language Language: English (implied, typical for such manuals) Format Format: Digital (PDF implied, common for comprehensive workshop manuals), potentially Print 📖 Manual Coverage Systems Covered Engine: Complete Petrol (RW415, RW416, RW420), Complete Diesel (specific diesel variants not explicitly detailed but coverage is stated) Fuel System: Fuel Injection (Petrol), Diesel Injection Ignition System: Ignition System (Petrol) Cooling Heating: Cooling and Heating Systems Drivetrain Clutch: Clutch System Drivetrain Transmission: Manual Gearbox Drivetrain Differential: Differential Drivetrain Axles: Drive Shafts Suspension: Suspension System (Front and Rear) Steering: Steering System Brakes: Brake System (including ABS if equipped) Electrical: Electrical Installations and Diagrams (comprehensive schematics) Bodywork: Carrosserie (Bodywork and Structure) Procedures Included Maintenance: Periodic Maintenance, Maintenance Schedules Repair Assembly: Step-by-Step Repair Manual, Installation, Repair and Assembly Instructions Diagnostics: Technical Manual, troubleshooting guidance implied Technical Depth Depth: Comprehensive: from basic maintenance to detailed repair procedures, including exploded views and diagrams. Diagnostic Tools: Implied coverage of diagnostic procedures and connector locations Parts Info Part Identification: Genuine Parts identification by numbers, Exploded Drawings with part numbers 📊 Manual Specifications File Format Digital Format: PDF (highly probable, allows for searchability and indexing) Print Quality Print Readability: High-quality technical drawings and diagrams, clear text (expected for a professional manual) Binding Type Print Binding: Spiral-bound or Perfect bound (for physical copies, common for workshop manuals for lay-flat usability) Paper Type Print Paper: Durable, high-quality paper stock suitable for workshop environments (for physical copies) ⚙️ Engine Specifications Primary Engine Engine Code Rw415: M15A (1.5L Inline-4 Petrol) Engine Code Rw416: M16A (1.6L Inline-4 Petrol) Engine Code Rw420: J20A (2.0L Inline-4 Petrol) Performance Power Output 1.5L: Approx. 99-102 PS (73-75 kW) depending on market and tuning Power Output 1.6L: Approx. 107-112 PS (79-82 kW) depending on market and tuning Power Output 2.0L: Approx. 140-143 PS (103-105 kW) depending on market and tuning Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Emission Control Emissions Standard: Euro 3/4 or equivalent depending on market and year 🔧 Transmission Standard Gearbox Type Standard: 5-Speed Manual Transmission Optional Gearbox Type Optional: 4-Speed Automatic Transmission (with lock-up torque converter) Features AWD Availability: All-Wheel Drive (AWD) option available, often with selectable modes (e.g., Auto, AWD Lock) on Crossover models. 📐 Dimensions Exterior Length: Approx. 4100-4175 mm (varies slightly by body style and generation update) Width: Approx. 1750-1770 mm Height: Approx. 1580-1615 mm (Crossover), 1550 mm (Hatchback) Weights Curb Weight: Approx. 1150-1350 kg (varies by engine, drivetrain, and body style) Cargo Cargo Volume Hatchback: Approx. 255-270 liters (seats up) 🛡️ Safety Features Ratings Crash Test Results: Achieved 4-star Euro NCAP rating (2007, specific model configuration) Active Features ABS: Anti-lock Braking System (ABS) available, typically standard on higher trims. E Brake: Electronic Brake-force Distribution (EBD) often paired with ABS. Passive Features Airbags: Front airbags standard, side airbags and curtain airbags available on higher trims or optional. 💡 Technology Features Infotainment Audio System: Basic AM/FM/CD audio systems with optional MP3 compatibility and steering wheel controls on higher trims. Some later models or international markets may have navigation or more advanced infotainment. Driver Assistance Cruise Control: Available on higher trim levels and specific engine variants. Connectivity Aux Input: Auxiliary input jack often provided on the audio system for connecting external devices. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 10,000 km or 6 months, whichever comes first (refer to manual for exact specification based on engine and oil type). Air Filter Replacement: Inspect every 20,000 km, replace as needed or every 40,000 km. Spark Plug Replacement: Refer to manual; typically iridium plugs allow for longer intervals (e.g., 100,000 km). Fluid Specifications Engine Oil Type: Refer to manual for specific SAE viscosity grade (e.g., 5W-30, 0W-20 for later models) and API/ACEA specifications. Often a synthetic or semi-synthetic blend is recommended. Coolant Type: Ethylene glycol based coolant (Suzuki Super Long Life Coolant or equivalent, typically pink or red). Brake Fluid Type: DOT 3 or DOT 4 (refer to manual for exact specification). Transmission Oil Manual: API GL-4 or GL-5 gear oil, SAE 75W-85...
All-Wheel Drive (AWD) option available, often with selectable modes (e.g., Auto, AWD Lock) on Crossover models.
📐 Dimensions
Exterior
Length:
Approx. 4100-4175 mm (varies slightly by body style and generation update)
Width:
Approx. 1750-1770 mm
Height:
Approx. 1580-1615 mm (Crossover), 1550 mm (Hatchback)
Weights
Curb Weight:
Approx. 1150-1350 kg (varies by engine, drivetrain, and body style)
Cargo
Cargo Volume Hatchback:
Approx. 255-270 liters (seats up)
🛡️ Safety Features
Ratings
Crash Test Results:
Achieved 4-star Euro NCAP rating (2007, specific model configuration)
Active Features
ABS:
Anti-lock Braking System (ABS) available, typically standard on higher trims.
E Brake:
Electronic Brake-force Distribution (EBD) often paired with ABS.
Passive Features
Airbags:
Front airbags standard, side airbags and curtain airbags available on higher trims or optional.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM/CD audio systems with optional MP3 compatibility and steering wheel controls on higher trims. Some later models or international markets may have navigation or more advanced infotainment.
Driver Assistance
Cruise Control:
Available on higher trim levels and specific engine variants.
Connectivity
Aux Input:
Auxiliary input jack often provided on the audio system for connecting external devices.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 km or 6 months, whichever comes first (refer to manual for exact specification based on engine and oil type).
Air Filter Replacement:
Inspect every 20,000 km, replace as needed or every 40,000 km.
Spark Plug Replacement:
Refer to manual; typically iridium plugs allow for longer intervals (e.g., 100,000 km).
Fluid Specifications
Engine Oil Type:
Refer to manual for specific SAE viscosity grade (e.g., 5W-30, 0W-20 for later models) and API/ACEA specifications. Often a synthetic or semi-synthetic blend is recommended.
Coolant Type:
Ethylene glycol based coolant (Suzuki Super Long Life Coolant or equivalent, typically pink or red).
Brake Fluid Type:
DOT 3 or DOT 4 (refer to manual for exact specification).
Transmission Oil Manual:
API GL-4 or GL-5 gear oil, SAE 75W-85 or 75W-90 (refer to manual).
Transmission Oil Automatic:
Suzuki ATF Fluid or equivalent Dexron III/Mercon type (refer to manual for specific type).
Known Issues
Common Wear Items:
Clutch wear (especially in urban driving), front sway bar links/bushings, wheel bearings (particularly on AWD models), minor electrical gremlins.
Engine Specific:
Occasional oil consumption on higher mileage M16A engines; potential for timing chain stretch on older M15A/M16A engines (though generally reliable).
Technical Data
Torque Spec Wheel Lug Nuts:
Typically 108 Nm (11 kgf.m) or 80 lb-ft.
Tire Pressure Front:
Refer to door jamb sticker, typically around 220-240 kPa (32-35 PSI) for standard tires.
Tire Pressure Rear:
Refer to door jamb sticker, typically around 220-240 kPa (32-35 PSI) for standard tires.
📚 Vehicle History
Brand Heritage
Suzuki Legacy:
Suzuki has a long history of producing reliable and affordable compact vehicles, known for their practicality and often light-duty off-road capabilities (e.g., Vitara, Samurai).
Model Evolution
Sx4 Introduction:
Launched in 2006 as a joint project with Fiat (shared platform with the Fiat Sedici). Offered in both hatchback and sedan body styles, with a more rugged 'Crossover' variant featuring higher ground clearance and optional AWD.
Production
Manufacturing Locations:
Primarily Japan (Kosai Plant), also assembled in Hungary (Magyar Suzuki), India (Maruti Suzuki), and China.
🏆 Awards & Recognition
Recognitions
Historical Awards:
While not a recipient of major 'Car of the Year' awards, the SX4 was generally well-regarded for its value, practicality, and the availability of AWD in its segment, particularly in markets like North America and Europe.
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