2007 Suzuki SX4 (RW415 RW416 RW420) Service Repair Manual
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🏷️ Basic Information Identification Make: Suzuki Model: SX4 Model Designation: RW415, RW416, RW420 Model Year: 2007 Codes Chassis Codes: RW Series (RW415, RW416, RW420) 👋 Introduction Market Position Segment: Subcompact crossover SUV Target Audience: Budget-conscious consumers seeking a versatile and affordable vehicle Competitive Analysis Key Competitors: Ford Fiesta, Honda Fit, Toyota Yaris, Nissan Versa Key Features Drivetrain Options: Available in Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) Body Styles: Primarily offered as a 5-door hatchback, with some markets receiving a sedan variant. Engine Options Coverage: The manual explicitly covers the RW415 (1.5L), RW416 (1.6L), and RW420 (2.0L) engine variants. Value Proposition Cost Effectiveness: Designed to be an affordable vehicle to purchase and maintain, appealing to DIY enthusiasts. 📋 Manual Details Coverage Areas Primary Coverage: Complete Service and Repair Secondary Coverage: Maintenance, Diagnostics, Troubleshooting, Rebuilds, Refurbishing, Restoration Page Count Estimated Pages: Varies by specific model variant and engine, typically several thousand pages for a complete service manual. Manual Type Type: Service Repair Manual Language Language: English Format File Format: PDF Delivery Method: Instant Download 📖 Manual Coverage Systems Covered Powertrain: Engine (RW415, RW416, RW420), Transmission (Manual & Automatic), Driveline/Axle Chassis: Suspension (Front & Rear), Brakes, Steering Body And Accessories: Body, Cab, Accessories, HVAC (Heating, Ventilation, Air Conditioning), Restraint Systems (Airbags, Seatbelts) Electrical And Control: Control Systems, Wiring Schematics, Electrical Components Procedures Included Diagnostics: Detailed diagnostic procedures, fault code interpretation, troubleshooting guides Repair: Step-by-step repair instructions for all major components and systems Maintenance: Routine maintenance tasks, fluid checks and changes, filter replacements Rebuilding: Comprehensive instructions for rebuilding engines, transmissions, and other major assemblies Technical Depth Depth: In-depth technical details, including disassembly, assembly, torque specifications, and specialized tool requirements Illustrations Diagrams: Includes detailed illustrations, diagrams, and hundreds of photos to guide users through procedures. Wiring Schematics: Comprehensive wiring schematics for all electrical systems are included, crucial for diagnosing electrical faults. 📊 Manual Specifications File Format Compatibility: All versions of Windows, Mac, Linux OS, iPhone, iPad, Android, etc. Software Requirements: Adobe PDF Reader, WinZip Printable: Yes, PDF format allows for printing specific sections or the entire manual. Searchable: Yes, the PDF is searchable, allowing for quick retrieval of specific information. Print Quality Readability: High-resolution, searchable text with detailed illustrations and diagrams Binding Type Digital Binding: Bookmarked and searchable PDF for easy navigation Paper Type Digital Paper Type: N/A (Digital PDF) Completeness Completeness Guarantee: 100% complete and intact, no missing/corrupt pages/sections ⚙️ Engine Specifications Primary Engine Engine Codes And Displacement: M15A (1.5L Inline-4), M16A (1.6L Inline-4), M18A/J20A (1.8L/2.0L Inline-4 - J20A common for RW420) Performance Horsepower Range: Approximately 95 hp (1.5L) to 145 hp (2.0L), depending on engine and market Torque Range: Approximately 130 Nm (1.5L) to 185 Nm (2.0L), depending on engine and market Fuel System Induction: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Timing System Camshaft Drive: Timing Chain (common across M-series and J20A engines) 🔧 Transmission Standard Transmission Type Standard: 5-Speed Manual Transmission Optional Transmission Type Optional: 4-Speed Automatic Transmission Features AWD System: Intelligent All-Wheel Drive (i-AWD) system available on select models, offering multiple driving modes. 📐 Dimensions Exterior Length: Approx. 4,100 mm (161.4 in) for hatchback Width: Approx. 1,755 mm (69.1 in) Height: Approx. 1,565 mm (61.6 in) for FWD, slightly higher for AWD Weights Curb Weight: Approx. 1,150 kg - 1,250 kg (2,535 lbs - 2,756 lbs), depending on engine and drivetrain 🛡️ Safety Features Ratings NHTSA Crash Test: NHTSA ratings for 2007 SX4 vary by test and configuration, but generally received good ratings for its class. Specific ratings should be verified. Active Features Braking System: Standard Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD) Passive Features Airbags: Front airbags for driver and passenger, optional side-impact airbags and curtain airbags on higher trims. Seatbelts: Three-point seatbelts with pretensioners and force limiters 💡 Technology Features Infotainment Audio System: Standard AM/FM/CD audio system with optional MP3 playback and steering wheel audio controls on higher trims. Bluetooth connectivity was optional or unavailable on base models. Navigation: Optional GPS navigation system available on some higher trim levels. Driver Assistance Cruise Control: Available on higher trim levels. Connectivity Usb Aux: Auxiliary audio input jack was common; USB ports became more prevalent in later model years or on higher trims. 🔧 Maintenance Service Intervals Oil Change: Typically every 7,500 miles (12,000 km) or 6 months, whichever comes first, using synthetic or synthetic blend oil. Tire Rotation: Recommended every 7,500 miles (12,000 km) Spark Plugs: Replacement interval varies by plug type (standard vs. iridium), typically around 60,000-100,000 miles. Fluid Specifications Engine Oil Type: SAE 5W-30 is commonly recommended, meeting API SN or ILSAC GF-5 specifications. Check manual for exact specification. Coolant Type: Use a Suzuki Super Long Life Coolant (SLLC) or equivalent ethylene glycol-based coolant with proper corrosion inhibitors. Transmission Fluid Manual: API GL-4 SAE 75W-90 gear oil recommended. Capacity approx. 1.9-2.0 liters. Transmission Fluid Automatic:...
Step-by-step repair instructions for all major components and systems
Maintenance:
Routine maintenance tasks, fluid checks and changes, filter replacements
Rebuilding:
Comprehensive instructions for rebuilding engines, transmissions, and other major assemblies
Technical Depth
Depth:
In-depth technical details, including disassembly, assembly, torque specifications, and specialized tool requirements
Illustrations Diagrams:
Includes detailed illustrations, diagrams, and hundreds of photos to guide users through procedures.
Wiring Schematics:
Comprehensive wiring schematics for all electrical systems are included, crucial for diagnosing electrical faults.
📊 Manual Specifications
File Format
Compatibility:
All versions of Windows, Mac, Linux OS, iPhone, iPad, Android, etc.
Software Requirements:
Adobe PDF Reader, WinZip
Printable:
Yes, PDF format allows for printing specific sections or the entire manual.
Searchable:
Yes, the PDF is searchable, allowing for quick retrieval of specific information.
Print Quality
Readability:
High-resolution, searchable text with detailed illustrations and diagrams
Binding Type
Digital Binding:
Bookmarked and searchable PDF for easy navigation
Paper Type
Digital Paper Type:
N/A (Digital PDF)
Completeness
Completeness Guarantee:
100% complete and intact, no missing/corrupt pages/sections
⚙️ Engine Specifications
Primary Engine
Engine Codes And Displacement:
M15A (1.5L Inline-4), M16A (1.6L Inline-4), M18A/J20A (1.8L/2.0L Inline-4 - J20A common for RW420)
Performance
Horsepower Range:
Approximately 95 hp (1.5L) to 145 hp (2.0L), depending on engine and market
Torque Range:
Approximately 130 Nm (1.5L) to 185 Nm (2.0L), depending on engine and market
Fuel System
Induction:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Timing System
Camshaft Drive:
Timing Chain (common across M-series and J20A engines)
🔧 Transmission
Standard
Transmission Type Standard:
5-Speed Manual Transmission
Optional
Transmission Type Optional:
4-Speed Automatic Transmission
Features
AWD System:
Intelligent All-Wheel Drive (i-AWD) system available on select models, offering multiple driving modes.
📐 Dimensions
Exterior
Length:
Approx. 4,100 mm (161.4 in) for hatchback
Width:
Approx. 1,755 mm (69.1 in)
Height:
Approx. 1,565 mm (61.6 in) for FWD, slightly higher for AWD
Weights
Curb Weight:
Approx. 1,150 kg - 1,250 kg (2,535 lbs - 2,756 lbs), depending on engine and drivetrain
🛡️ Safety Features
Ratings
NHTSA Crash Test:
NHTSA ratings for 2007 SX4 vary by test and configuration, but generally received good ratings for its class. Specific ratings should be verified.
Active Features
Braking System:
Standard Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD)
Passive Features
Airbags:
Front airbags for driver and passenger, optional side-impact airbags and curtain airbags on higher trims.
Seatbelts:
Three-point seatbelts with pretensioners and force limiters
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD audio system with optional MP3 playback and steering wheel audio controls on higher trims. Bluetooth connectivity was optional or unavailable on base models.
Navigation:
Optional GPS navigation system available on some higher trim levels.
Driver Assistance
Cruise Control:
Available on higher trim levels.
Connectivity
Usb Aux:
Auxiliary audio input jack was common; USB ports became more prevalent in later model years or on higher trims.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 7,500 miles (12,000 km) or 6 months, whichever comes first, using synthetic or synthetic blend oil.
Tire Rotation:
Recommended every 7,500 miles (12,000 km)
Spark Plugs:
Replacement interval varies by plug type (standard vs. iridium), typically around 60,000-100,000 miles.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 is commonly recommended, meeting API SN or ILSAC GF-5 specifications. Check manual for exact specification.
Coolant Type:
Use a Suzuki Super Long Life Coolant (SLLC) or equivalent ethylene glycol-based coolant with proper corrosion inhibitors.
Suzuki AT Fluid or equivalent Dexron-III (or higher) ATF. Capacity approx. 6.0-6.5 liters for a drain and fill.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid is typically recommended. Always check the reservoir cap or owner's manual for the precise specification.
Power Steering Fluid:
Specific type of power steering fluid recommended by Suzuki, consult manual. Often a Dexron-III compatible fluid or a specific Suzuki fluid.
Known Issues
Common Complaints:
Some reported issues include potential for minor electrical gremlins, premature wear on certain suspension components, and occasional intake valve deposits on higher mileage engines.
📚 Vehicle History
Brand Heritage
Suzuki Automotive:
Suzuki has a long history of producing small, fuel-efficient, and often rugged vehicles, including iconic models like the Samurai and Vitara.
Model Evolution
Sx4 Introduction:
The SX4 was introduced globally in 2006 as a successor to the Aerio, blending hatchback utility with a slightly raised ride height suggestive of an SUV. It was a collaborative effort with Fiat.
Production
Manufacturing Locations:
Primarily manufactured in Japan and Hungary.
🏆 Awards & Recognition
Recognitions
Class Awards:
While not a major award winner, the SX4 was often recognized for its value, practicality, and available AWD system in the subcompact segment.
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