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Suzuki VS 700 750 800 1987-2009 Service Repair Manual

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🏷️ Basic Information Identification Make: Suzuki Model: VS Series (Intruder/Boulevard) Model Variant: VS700, VS750, VS800 Model Years Covered: 1987-2009 👋 Introduction Market Position Market Position: Essential resource for owners and independent mechanics of Suzuki VS series motorcycles, providing in-depth technical knowledge for maintenance and repair. Competitive Analysis Competitive Analysis: Offers a singular point of reference for a wide range of model years and variations, consolidating information often dispersed across individual year manuals. Key Features Key Features: Extensive model year coverage (1987-2009), detailed system breakdown, troubleshooting guides, and maintenance schedules for DIY enthusiasts and professional shops. Preventative Maintenance Emphasis: The manual stresses the importance of regular maintenance to prevent future issues and ensure longevity of the motorcycle. 📋 Manual Details Coverage Areas Manual Title: Suzuki VS 700 750 800 1987-2009 Service Repair Manual Specific Models Covered: VS700GLE, VS700GLH (87), VS750GLJ (88), VS750GLK (89), VS750GLFL/GLPL (90), VS750GLFM/GLPM (91), VS800GLN (92), VS800GLP/R (93/94), VS800GLS (95), VS800GLT/V (96/97), VS800GLW/X (98/99), VS800GLY/K1-K9 (00-09) Additional Supplements: The manual includes supplements for various model code suffixes, indicating a broad scope within the VS series. Page Count Page Count: Not specified, assumed comprehensive for the indicated years Manual Type Manual Type: Service Repair Manual / Workshop Manual Language Language: English Format File Format: PDF / WINRAR 📖 Manual Coverage Systems Covered Systems Covered: General Information, Periodic Maintenance, Engine, Shaft Drive, Fuel and Lubrication System, Cooling System, Chassis, Electrical System, Servicing Information, Emission Control Information Engine Overhaul Procedures: Detailed steps for engine disassembly, inspection, component replacement (pistons, rings, valves, gaskets), and reassembly, including torque specifications. Fuel System Service: Carburetor cleaning, adjustment, rebuilding kits, fuel pump testing (if applicable), fuel filter replacement. Electrical System Diagnostics: Wiring diagrams, troubleshooting circuits (lighting, ignition, starter, charging system), component testing (stator, regulator/rectifier, battery). Chassis Components: Includes information on frame, swingarm, steering head bearings, wheels, tires, and suspension components. Procedures Included Procedures Included: Diagnosis, Troubleshooting, Repair, Maintenance, Overhaul, Adjustments, Inspections, Replacements, Specifications Suspension Service: Fork seal replacement, oil change, rear shock absorber inspection and replacement. Brake System Maintenance: Brake pad replacement, caliper service, brake line inspection and replacement, master cylinder overhaul, brake fluid flush and bleeding. Shaft Drive Maintenance: Inspection of drive shaft and universal joint, gear oil change, troubleshooting for noise or binding. Engine Timing Adjustment: Procedures for checking and adjusting ignition and valve timing where applicable. Technical Depth Technical Depth: Comprehensive; covers routine maintenance to major repairs and engine rebuilding. Diagnostic Troubleshooting: Systematic approach to identifying and resolving common and uncommon mechanical and electrical problems, often with flowcharts or step-by-step guides. Torque Specifications: Provides essential torque values for critical fasteners, essential for correct assembly and preventing damage. 📊 Manual Specifications File Format File Format: PDF, compatible with WINRAR for extraction Searchability: PDF format generally allows for text searching of keywords, facilitating quick access to specific information. Print Quality Print Quality: Assumed high-quality digital reproduction of original factory documentation Illustration Quality: Expect clear line drawings, diagrams, and photographic illustrations for assembly and repair procedures. Binding Type Binding Type: Digital download; no physical binding Paper Type Paper Type: N/A (digital format) ⚙️ Engine Specifications Primary Engine Engine Type: V-Twin, 4-stroke, SOHC, 4 valves per cylinder (typically) Engine Displacement: 700cc, 750cc, 800cc (depending on specific model variant) Performance Horsepower Range: Approximately 50-60 HP (varies by year and specific model) Torque Range: Approximately 45-55 lb-ft (varies by year and specific model) Fuel System Fuel System Type: Carbureted (early models), Fuel Injection (later models, e.g., 800cc models from the mid-2000s onwards) Carburetor Details: Dual Mikuni carburetors, specific models and sizes vary by year (e.g., Mikuni BSW36 for some models) Cooling System Cooling Method: Liquid-cooled Lubrication Oil Type Specification: Suzuki recommends API SG or higher, SAE 10W-40 or 20W-50 motorcycle specific oil. (Exact specification to be confirmed in manual for specific year). Ignition System Ignition Type: Electronic Ignition (CDI/TCBI) Engine Type Engine Configuration: V-twin, typically with a 45-degree bank angle, contributing to its cruiser aesthetic and character. 🔧 Transmission Standard Transmission Type: 5-speed constant mesh Optional Optional Transmission: N/A (All models in this range are typically 5-speed manual) Features Drive Type: Shaft Drive Clutch Type: Wet multi-plate 📐 Dimensions Exterior Wheelbase Range: Approximately 60-63 inches (varies by model and year) Weights Dry Weight Range: Approximately 450-500 lbs (varies by model and year) Wet Weight Range: Approximately 480-530 lbs (varies by model and year) 🛡️ Safety Features Ratings Safety Ratings: Motorcycle safety relies heavily on rider skill and adherence to maintenance. No standardized crash test ratings like automobiles. Active Features Active Safety Features: Hydraulic disc brakes (front and rear), integrated lighting system. Passive Features Passive Safety Features: Sturdy steel frame construction. 💡 Technology Features Infotainment Infotainment Features: N/A - These are traditional motorcycles with minimal integrated electronic features beyond basic instrumentation and lighting. Driver Assistance Driver Assistance Features: N/A Connectivity Connectivity Features: N/A 🔧 Maintenance Service Intervals Oil Change Interval:...
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Type: Motorcycle
Verkoper:
Sku: 204383
Collecties: ALL Suzuki

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Suzuki VS 700 750 800 1987-2009 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
VS Series (Intruder/Boulevard)
Model Variant:
VS700, VS750, VS800
Model Years Covered:
1987-2009
👋 Introduction
Market Position
Market Position:
Essential resource for owners and independent mechanics of Suzuki VS series motorcycles, providing in-depth technical knowledge for maintenance and repair.
Competitive Analysis
Competitive Analysis:
Offers a singular point of reference for a wide range of model years and variations, consolidating information often dispersed across individual year manuals.
Key Features
Key Features:
Extensive model year coverage (1987-2009), detailed system breakdown, troubleshooting guides, and maintenance schedules for DIY enthusiasts and professional shops.
Preventative Maintenance Emphasis:
The manual stresses the importance of regular maintenance to prevent future issues and ensure longevity of the motorcycle.
📋 Manual Details
Coverage Areas
Manual Title:
Suzuki VS 700 750 800 1987-2009 Service Repair Manual
Specific Models Covered:
VS700GLE, VS700GLH (87), VS750GLJ (88), VS750GLK (89), VS750GLFL/GLPL (90), VS750GLFM/GLPM (91), VS800GLN (92), VS800GLP/R (93/94), VS800GLS (95), VS800GLT/V (96/97), VS800GLW/X (98/99), VS800GLY/K1-K9 (00-09)
Additional Supplements:
The manual includes supplements for various model code suffixes, indicating a broad scope within the VS series.
Page Count
Page Count:
Not specified, assumed comprehensive for the indicated years
Manual Type
Manual Type:
Service Repair Manual / Workshop Manual
Language
Language:
English
Format
File Format:
PDF / WINRAR
📖 Manual Coverage
Systems Covered
Systems Covered:
General Information, Periodic Maintenance, Engine, Shaft Drive, Fuel and Lubrication System, Cooling System, Chassis, Electrical System, Servicing Information, Emission Control Information
Engine Overhaul Procedures:
Detailed steps for engine disassembly, inspection, component replacement (pistons, rings, valves, gaskets), and reassembly, including torque specifications.
Fuel System Service:
Carburetor cleaning, adjustment, rebuilding kits, fuel pump testing (if applicable), fuel filter replacement.
Electrical System Diagnostics:
Wiring diagrams, troubleshooting circuits (lighting, ignition, starter, charging system), component testing (stator, regulator/rectifier, battery).
Chassis Components:
Includes information on frame, swingarm, steering head bearings, wheels, tires, and suspension components.
Procedures Included
Procedures Included:
Diagnosis, Troubleshooting, Repair, Maintenance, Overhaul, Adjustments, Inspections, Replacements, Specifications
Suspension Service:
Fork seal replacement, oil change, rear shock absorber inspection and replacement.
Brake System Maintenance:
Brake pad replacement, caliper service, brake line inspection and replacement, master cylinder overhaul, brake fluid flush and bleeding.
Shaft Drive Maintenance:
Inspection of drive shaft and universal joint, gear oil change, troubleshooting for noise or binding.
Engine Timing Adjustment:
Procedures for checking and adjusting ignition and valve timing where applicable.
Technical Depth
Technical Depth:
Comprehensive; covers routine maintenance to major repairs and engine rebuilding.
Diagnostic Troubleshooting:
Systematic approach to identifying and resolving common and uncommon mechanical and electrical problems, often with flowcharts or step-by-step guides.
Torque Specifications:
Provides essential torque values for critical fasteners, essential for correct assembly and preventing damage.
📊 Manual Specifications
File Format
File Format:
PDF, compatible with WINRAR for extraction
Searchability:
PDF format generally allows for text searching of keywords, facilitating quick access to specific information.
Print Quality
Print Quality:
Assumed high-quality digital reproduction of original factory documentation
Illustration Quality:
Expect clear line drawings, diagrams, and photographic illustrations for assembly and repair procedures.
Binding Type
Binding Type:
Digital download; no physical binding
Paper Type
Paper Type:
N/A (digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-Twin, 4-stroke, SOHC, 4 valves per cylinder (typically)
Engine Displacement:
700cc, 750cc, 800cc (depending on specific model variant)
Performance
Horsepower Range:
Approximately 50-60 HP (varies by year and specific model)
Torque Range:
Approximately 45-55 lb-ft (varies by year and specific model)
Fuel System
Fuel System Type:
Carbureted (early models), Fuel Injection (later models, e.g., 800cc models from the mid-2000s onwards)
Carburetor Details:
Dual Mikuni carburetors, specific models and sizes vary by year (e.g., Mikuni BSW36 for some models)
Cooling System
Cooling Method:
Liquid-cooled
Lubrication
Oil Type Specification:
Suzuki recommends API SG or higher, SAE 10W-40 or 20W-50 motorcycle specific oil. (Exact specification to be confirmed in manual for specific year).
Ignition System
Ignition Type:
Electronic Ignition (CDI/TCBI)
Engine Type
Engine Configuration:
V-twin, typically with a 45-degree bank angle, contributing to its cruiser aesthetic and character.
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh
Optional
Optional Transmission:
N/A (All models in this range are typically 5-speed manual)
Features
Drive Type:
Shaft Drive
Clutch Type:
Wet multi-plate
📐 Dimensions
Exterior
Wheelbase Range:
Approximately 60-63 inches (varies by model and year)
Weights
Dry Weight Range:
Approximately 450-500 lbs (varies by model and year)
Wet Weight Range:
Approximately 480-530 lbs (varies by model and year)
🛡️ Safety Features
Ratings
Safety Ratings:
Motorcycle safety relies heavily on rider skill and adherence to maintenance. No standardized crash test ratings like automobiles.
Active Features
Active Safety Features:
Hydraulic disc brakes (front and rear), integrated lighting system.
Passive Features
Passive Safety Features:
Sturdy steel frame construction.
💡 Technology Features
Infotainment
Infotainment Features:
N/A - These are traditional motorcycles with minimal integrated electronic features beyond basic instrumentation and lighting.
Driver Assistance
Driver Assistance Features:
N/A
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-4,000 miles or 6 months, whichever comes first. (Refer to manual for exact mileage/time for specific model year).
Spark Plug Replacement:
Recommended replacement every 7,500-10,000 miles. (Refer to manual for specific type and gap).
Air Filter Cleaning Replacement:
Inspect every 3,000 miles, clean or replace as needed. (Refer to manual for specific part number and cleaning procedure).
Fluid Specifications
Brake Fluid Specification:
DOT 4 Recommended. (Refer to manual for exact specification and bleeding procedure).
Coolant Specification:
Permanent type antifreeze coolant (ethylene glycol base), 50/50 mix with distilled water. (Refer to manual for exact type and capacity).
Final Drive Oil Specification:
Hypoid gear oil, SAE 80W-90. (Refer to manual for exact capacity and replacement interval).
Known Issues
Common Issues:
Carburetor issues (clogging, synchronization), starter solenoid failure, fuel line degradation (especially on older models), clutch wear, and occasional electrical gremlins. Shaft drive maintenance is crucial.
Suspension Wear:
Over time, fork seals can degrade, leading to oil leaks. Rear shocks may lose damping effectiveness.
Cooling System Concerns:
Regular coolant flushes and thermostat checks are advised to prevent overheating, particularly in heavy traffic or hot climates.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Suzuki has a long-standing reputation for producing reliable and performance-oriented motorcycles, particularly known for its V-twin cruisers.
Model Evolution
Model Evolution:
The VS series evolved from the VS700 Intruder, introducing larger displacement engines (750cc, 800cc) and updates to styling and technology, eventually leading to the Boulevard nameplate for later models.
Production
Production Period:
1987-2009 for the models covered by this manual.
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