🏷️ Basic Information Identification Make: Terex Model: TR100 Year: 2011 Variant: Tier 2 Codes Manual Identifier: 2011 Terex TR100 Tier2 Maintenance Manual 👋 Introduction Market Position Vehicle Segment: Heavy-duty off-highway articulated dump truck Competitive Analysis Competitors: Caterpillar 730C, Bell B30E, Komatsu HM300-5 Key Features Manual Benefit 1: Cost-effective solution for maintaining vehicle operational efficiency. Manual Benefit 2: Enhances repair accuracy and efficiency with detailed visual aids. Manual Benefit 3: Empowers users from DIY enthusiasts to professional technicians. 📋 Manual Details Coverage Areas General Information: Included Chassis: Included Engine: Included Transmission: Included Driveline: Included Front Axle: Included Rear Axle: Included Brake Parts: Included Suspension System: Included Circuit Diagrams: Included Fuel System: Included Cooling System: Included Steering System: Included Body System: Included Braking System: Included Operator Component: Included Body: Included Miscellaneous: Included Page Count Estimated Page Count: Not specified, but implied to be comprehensive for full disassembly. Manual Type Type: Maintenance and Repair Manual Language Language: English Format File Format: PDF Compatibility: All Versions of Windows & Mac Download Type: Instant Download Printability: All pages are printable 📖 Manual Coverage Systems Covered Powertrain: Engine, Transmission, Driveline, Front Axle, Rear Axle Chassis And Running Gear: Chassis, Suspension System, Brake Parts, Braking System Auxiliary Systems: Fuel System, Cooling System, Steering System Electrical And Controls: Circuit Diagrams Operator Interface: Operator Component Bodywork And Structure: Body System, Body Procedures Included Maintenance: Detailed step-by-step instructions for routine and scheduled maintenance Troubleshooting: Implied through detailed diagrams and instructions to aid in diagnosing issues Repair: Comprehensive repair procedures, including complete disassembly and reassembly guidance Component Overhaul: Procedures for complete disassembly of the machine, suggesting detailed component overhaul information Technical Depth Depth: Covers every single detail on the machine, from basic information to complete disassembly procedures. Diagrams And Illustrations: Top quality diagrams and highly detailed exploded pictures and diagrams Target Audience Applicability: Designed for both do-it-yourselfers and experienced mechanics 📊 Manual Specifications File Format Format: PDF Searchability: Implied by digital PDF format, likely text-searchable if not image-based. Print Quality Resolution: High-quality diagrams and text ensure clarity for printing and on-screen viewing. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Requirements Software Requirements: Adobe PDF Reader & WinZip ⚙️ Engine Specifications Primary Engine Engine Make Model: Not explicitly stated, but typically Cummins or Caterpillar for this class of vehicle. Engine Type: Diesel, Turbocharged, Intercooled (typical for Tier 2 emissions) Performance Horsepower: Likely in the range of 300-400 HP, specific to engine variant. Torque: High torque output, crucial for hauling heavy loads in demanding conditions. Fuel System Fuel Type: Diesel Emissions Compliance Tier Standard: Tier 2 (US EPA or equivalent) 🔧 Transmission Standard Transmission Type: Heavy-duty automatic transmission (e.g., Allison or ZF) with torque converter Features Gear Selection: Electronically controlled with multiple forward and reverse gears, designed for off-road performance. Fluid Requirements Fluid Type: Specific heavy-duty automatic transmission fluid (e.g., CAT TO-4, Allison TES-295). 📐 Dimensions Exterior Length: Approx. 9-10 meters (30-33 feet) Width: Approx. 3.3-3.5 meters (11-11.5 feet) Height: Approx. 3.5-3.7 meters (11.5-12 feet) Weights Operating Weight: Approx. 60-70 metric tons (130,000 - 155,000 lbs) Payload Capacity: 100 metric tons (approx. 220,000 lbs) Cargo Body Volume: Approx. 40-50 cubic meters (1400-1750 cubic feet) 🛡️ Safety Features Ratings Operator Protection: ROPS (Roll-Over Protective Structure) and FOPS (Falling Object Protective Structure) are standard for this class. Active Features Braking System: Full hydraulic braking system with dual circuits, often includes retarder/engine brake for descent control. Passive Features Cab Design: Reinforced operator cab for safety. 💡 Technology Features Infotainment Infotainment System: Minimal in this class of heavy equipment; focus is on operational monitoring. May include basic radio or diagnostic display. Driver Assistance Operational Monitoring: On-board diagnostic systems, payload monitoring (potential feature), transmission control unit. Connectivity Telematics: Potential for telematics integration for fleet management and remote diagnostics, though may vary by specific configuration. 🔧 Maintenance Service Intervals Engine Oil Change: Typically every 250-500 operating hours, depending on operating conditions and oil analysis. Hydraulic Filter Change: Typically every 500-1000 operating hours. Transmission Fluid Change: Typically every 1000-2000 operating hours, or as indicated by oil analysis. Fluid Specifications Engine Oil: API CJ-4 or equivalent, with appropriate viscosity grade (e.g., 15W-40, 10W-30 depending on ambient temperature). Hydraulic Fluid: ISO VG 46 or equivalent, often specific Terex approved hydraulic oil. Coolant: Heavy-duty ethylene glycol-based coolant with extended life additives (e.g., OAT). Known Issues Common Wear Items: Brake linings, suspension articulation points (bushings, pins), hydraulic hoses, and seals due to heavy operational stress. Tier 2 Emissions Systems: While Tier 2 is less complex than later tiers, potential issues could involve EGR (Exhaust Gas Recirculation) components if equipped, or turbocharger performance. 📚 Vehicle History Brand Heritage Manufacturer: Terex Corporation, a global manufacturer of construction, mining, and industrial equipment. Model Evolution Articulated Dump Truck Line: Part of Terex's extensive line of articulated dump trucks designed for demanding mining...