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Tesla Model S Model X & Roadster TSB Technical Service Bulletins Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Tesla Model: Model S, Model X, Roadster Product Type: Technical Service Bulletins (TSB) / Service Repair Workshop Manual Download 👋 Introduction Market Position Positioning: Premium electric vehicle segment Key Features Tesla Philosophy: Focus on innovation, software integration, and advanced technology. Manual Purpose: To provide official guidance on repairs, servicing, and troubleshooting specific issues as identified by Tesla's Technical Service Departments. Competitive Analysis Competitors: Porsche Taycan, Audi e-tron GT, Mercedes-Benz EQS, Lucid Air, BMW iX. Manual Advantage Value Proposition: Comprehensive, up-to-date information directly from manufacturer-issued TSBs, covering specific known issues and their resolutions. 📋 Manual Details Coverage Areas Models Covered: Tesla Model S, Tesla Model X, Tesla Roadster (all generations/variants within scope of TSBs) Years Covered: All model years for which TSBs have been issued for Model S, Model X, and Roadster. Page Count Estimated Page Count: Hundreds of pages (exact count varies based on TSB compilation) Manual Type Type: Technical Service Bulletins (TSBs), Service Manual, Repair Manual, Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Electric Motors, Battery Systems (High Voltage Battery Pack, Thermal Management), Power Electronics (Inverters, Converters), Charging Systems (Onboard Charger, Supercharging interface). Chassis: Suspension (Air Suspension, Adaptive Dampers), Steering System (Electric Power Steering), Braking System (Regenerative Braking, ABS, EBD), Drivetrain (Single/Dual Motor Configurations, AWD). Body And Interior: Body Structures, Doors (Falcon Wing Doors for Model X), Glass Roof, Interior Trim, Seating Systems, Climate Control (HVAC), Infotainment System, Lighting Systems, Power Accessories. Electrical And Electronics: Vehicle Control Unit (VCU), Body Control Module (BCM), Infotainment Control Unit, Advanced Driver-Assistance Systems (Autopilot Hardware/Software), Sensor Networks, Wiring Harnesses, Diagnostic Ports. Procedures Included Diagnostics: Diagnostic Trouble Codes (DTCs), Fault isolation procedures, On-board diagnostics (OBD) troubleshooting, Software updates and recalibrations. Maintenance: Routine checks, Battery health assessment, Thermal management system servicing, Tire rotation and pressure checks, Cabin air filter replacement. Repair: Component replacement (motors, battery modules, power electronics, suspension components, interior/exterior panels), Wiring repairs, Software re-flashing, System calibration. Troubleshooting: Common issues and their solutions, intermittent electrical problems, performance anomalies, charging issues, HVAC system faults. Technical Depth Depth: Detailed technical procedures, diagnostic strategies, component-level repair guidance, electrical schematics interpretation, software interaction. Audience: Professional Technicians, Advanced DIY Mechanics 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable (depends on PDF creation) Print Quality Printability: Printable (single pages or full manual) Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) Licensing Usage Rights: Lifetime Use, Unlimited Installations ⚙️ Engine Specifications Primary Engine Type: All-Electric Powertrain Motor Configurations: Single Motor Rear-Wheel Drive (Older Roadster), Dual Motor All-Wheel Drive (Model S/X), Tri-Motor All-Wheel Drive (Plaid variants). Performance Power Delivery: Instantaneous torque, advanced thermal management for sustained performance. Fuel System Energy Source: Lithium-ion High Voltage Battery Pack Charging Charging Capabilities: AC Level 2 Charging, DC Fast Charging (Supercharging), Destination Charging. 🔧 Transmission Standard Type: Single-Speed Reduction Gearbox (Rear Motor), Single-Speed Reduction Gearbox (Front Motor for AWD). Optional Configurations: Dual Motor (AWD), Tri-Motor (Performance AWD). Features Drivetrain: All-Wheel Drive (AWD) standard on many Model S/X variants, selectable drive modes. 📐 Dimensions Exterior Body Styles: Sedan (Model S), SUV/Crossover (Model X), Sports Car (Roadster) Door Configuration: 4-Door Sedan with Hatchback (Model S), 5-Door SUV with Falcon Wing Rear Doors (Model X), 2-Door Coupe (Roadster). Weights Curb Weight: Varies significantly by model and battery configuration (e.g., Model S ~4,700-5,000 lbs, Model X ~5,000-5,500 lbs). Gross Vehicle Weight Rating: Refer to specific model and VIN for GVWR. 🛡️ Safety Features Ratings NHTSA Rating: Generally 5-star safety ratings from NHTSA for Model S and Model X. IIHS Rating: Good or Top Safety Pick+ ratings from IIHS for Model S and Model X. Active Features Driver Assistance: Autopilot (Adaptive Cruise Control, Autosteer), Full Self-Driving Capability (optional), Automatic Emergency Braking, Lane Departure Avoidance. Passive Features Restraints: Multiple airbags (front, side, curtain), Seatbelt pretensioners. Structural Integrity: High-strength steel, aluminum construction, reinforced battery pack housing. 💡 Technology Features Infotainment Display: Large central touchscreen interface controlling most vehicle functions, navigation, media, and climate. Connectivity: Bluetooth, Wi-Fi, Cellular (LTE) for OTA updates and streaming services, USB ports. Driver Assistance Autopilot Hardware: Cameras, radar, ultrasonic sensors. Hardware versioning (HW1, HW2, HW2.5, HW3) is critical for feature capability and repair procedures. Software Updates: Over-The-Air (OTA) software updates for performance improvements, new features, and bug fixes. Manual covers procedures related to software installation and troubleshooting. Powertrain Management Battery Management System: Advanced BMS for cell balancing, thermal regulation, state-of-charge (SoC), and state-of-health (SoH) monitoring. 🔧 Maintenance Service Intervals Tire Rotation: Recommended every 6,250 miles (10,000 km) or if tread depth differs by 2/32nds of an inch between front and rear tires. Cabin Air Filter: Replace every 2 years. HEPA filter replacement interval may vary. Brake Fluid: Inspect every 2 years. Replace if necessary. Tesla recommends a brake fluid flush every 2-4 years depending on climate and usage....
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Tesla Model S Model X & Roadster TSB Technical Service Bulletins Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Tesla
Model:
Model S, Model X, Roadster
Product Type:
Technical Service Bulletins (TSB) / Service Repair Workshop Manual Download
👋 Introduction
Market Position
Positioning:
Premium electric vehicle segment
Key Features
Tesla Philosophy:
Focus on innovation, software integration, and advanced technology.
Manual Purpose:
To provide official guidance on repairs, servicing, and troubleshooting specific issues as identified by Tesla's Technical Service Departments.
Competitive Analysis
Competitors:
Porsche Taycan, Audi e-tron GT, Mercedes-Benz EQS, Lucid Air, BMW iX.
Manual Advantage
Value Proposition:
Comprehensive, up-to-date information directly from manufacturer-issued TSBs, covering specific known issues and their resolutions.
📋 Manual Details
Coverage Areas
Models Covered:
Tesla Model S, Tesla Model X, Tesla Roadster (all generations/variants within scope of TSBs)
Years Covered:
All model years for which TSBs have been issued for Model S, Model X, and Roadster.
Page Count
Estimated Page Count:
Hundreds of pages (exact count varies based on TSB compilation)
Manual Type
Type:
Technical Service Bulletins (TSBs), Service Manual, Repair Manual, Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Electric Motors, Battery Systems (High Voltage Battery Pack, Thermal Management), Power Electronics (Inverters, Converters), Charging Systems (Onboard Charger, Supercharging interface).
Chassis:
Suspension (Air Suspension, Adaptive Dampers), Steering System (Electric Power Steering), Braking System (Regenerative Braking, ABS, EBD), Drivetrain (Single/Dual Motor Configurations, AWD).
Body And Interior:
Body Structures, Doors (Falcon Wing Doors for Model X), Glass Roof, Interior Trim, Seating Systems, Climate Control (HVAC), Infotainment System, Lighting Systems, Power Accessories.
Electrical And Electronics:
Vehicle Control Unit (VCU), Body Control Module (BCM), Infotainment Control Unit, Advanced Driver-Assistance Systems (Autopilot Hardware/Software), Sensor Networks, Wiring Harnesses, Diagnostic Ports.
Procedures Included
Diagnostics:
Diagnostic Trouble Codes (DTCs), Fault isolation procedures, On-board diagnostics (OBD) troubleshooting, Software updates and recalibrations.
Maintenance:
Routine checks, Battery health assessment, Thermal management system servicing, Tire rotation and pressure checks, Cabin air filter replacement.
Repair:
Component replacement (motors, battery modules, power electronics, suspension components, interior/exterior panels), Wiring repairs, Software re-flashing, System calibration.
Troubleshooting:
Common issues and their solutions, intermittent electrical problems, performance anomalies, charging issues, HVAC system faults.
Technical Depth
Depth:
Detailed technical procedures, diagnostic strategies, component-level repair guidance, electrical schematics interpretation, software interaction.
Audience:
Professional Technicians, Advanced DIY Mechanics
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable (depends on PDF creation)
Print Quality
Printability:
Printable (single pages or full manual)
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
Licensing
Usage Rights:
Lifetime Use, Unlimited Installations
⚙️ Engine Specifications
Primary Engine
Type:
All-Electric Powertrain
Motor Configurations:
Single Motor Rear-Wheel Drive (Older Roadster), Dual Motor All-Wheel Drive (Model S/X), Tri-Motor All-Wheel Drive (Plaid variants).
Performance
Power Delivery:
Instantaneous torque, advanced thermal management for sustained performance.
Fuel System
Energy Source:
Lithium-ion High Voltage Battery Pack
Charging
Charging Capabilities:
AC Level 2 Charging, DC Fast Charging (Supercharging), Destination Charging.
🔧 Transmission
Standard
Type:
Single-Speed Reduction Gearbox (Rear Motor), Single-Speed Reduction Gearbox (Front Motor for AWD).
Optional
Configurations:
Dual Motor (AWD), Tri-Motor (Performance AWD).
Features
Drivetrain:
All-Wheel Drive (AWD) standard on many Model S/X variants, selectable drive modes.
📐 Dimensions
Exterior
Body Styles:
Sedan (Model S), SUV/Crossover (Model X), Sports Car (Roadster)
Door Configuration:
4-Door Sedan with Hatchback (Model S), 5-Door SUV with Falcon Wing Rear Doors (Model X), 2-Door Coupe (Roadster).
Weights
Curb Weight:
Varies significantly by model and battery configuration (e.g., Model S ~4,700-5,000 lbs, Model X ~5,000-5,500 lbs).
Gross Vehicle Weight Rating:
Refer to specific model and VIN for GVWR.
🛡️ Safety Features
Ratings
NHTSA Rating:
Generally 5-star safety ratings from NHTSA for Model S and Model X.
IIHS Rating:
Good or Top Safety Pick+ ratings from IIHS for Model S and Model X.
Active Features
Driver Assistance:
Autopilot (Adaptive Cruise Control, Autosteer), Full Self-Driving Capability (optional), Automatic Emergency Braking, Lane Departure Avoidance.
Passive Features
Restraints:
Multiple airbags (front, side, curtain), Seatbelt pretensioners.
Structural Integrity:
High-strength steel, aluminum construction, reinforced battery pack housing.
💡 Technology Features
Infotainment
Display:
Large central touchscreen interface controlling most vehicle functions, navigation, media, and climate.
Connectivity:
Bluetooth, Wi-Fi, Cellular (LTE) for OTA updates and streaming services, USB ports.
Driver Assistance
Autopilot Hardware:
Cameras, radar, ultrasonic sensors. Hardware versioning (HW1, HW2, HW2.5, HW3) is critical for feature capability and repair procedures.
Software Updates:
Over-The-Air (OTA) software updates for performance improvements, new features, and bug fixes. Manual covers procedures related to software installation and troubleshooting.
Powertrain Management
Battery Management System:
Advanced BMS for cell balancing, thermal regulation, state-of-charge (SoC), and state-of-health (SoH) monitoring.
🔧 Maintenance
Service Intervals
Tire Rotation:
Recommended every 6,250 miles (10,000 km) or if tread depth differs by 2/32nds of an inch between front and rear tires.
Cabin Air Filter:
Replace every 2 years. HEPA filter replacement interval may vary.
Brake Fluid:
Inspect every 2 years. Replace if necessary. Tesla recommends a brake fluid flush every 2-4 years depending on climate and usage.
Battery Coolant:
Inspect coolant level annually. Tesla specifies a coolant flush and refill every 4 years.
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4 Brake Fluid (refer to specific model year for exact specification).
Coolant Type:
Proprietary Tesla coolant mixture (e.g., Glysantin G48 or equivalent for older models; specific P-OAT formulation for newer vehicles). Consult manual for exact type and color.
Known Issues
Model S X Common Issues:
Door handle issues, Falcon Wing door alignment/sealing (Model X), Suspension component wear (especially air suspension), Climate control (HVAC) compressor issues, High voltage battery degradation, 12V battery failure, Screen responsiveness, Autopilot sensor calibration.
Roadster Common Issues:
Battery degradation, charging port issues, aging 12V battery, AC system faults, general wear and tear on a low-volume, older performance vehicle.
📚 Vehicle History
Brand Heritage
Founding:
Founded in 2003, Tesla Motors aimed to accelerate the world's transition to sustainable energy.
Model Evolution
Model S Launch:
First unveiled in 2009, production began in 2012. Revolutionized the luxury electric sedan market.
Model X Launch:
Launched in 2015, notable for its Falcon Wing doors and SUV platform.
Roadster Launch:
Original Roadster (2008-2012) was Tesla's first production vehicle, based on a Lotus Elise chassis. Second generation announced but production details evolving.
Production
Manufacturing:
Fremont, California (Tesla Factory) and Shanghai, China (Giga Shanghai), Berlin, Germany (Giga Berlin), Texas, USA (Giga Texas).
🏆 Awards & Recognition
Recognitions
Model S Accolades:
Numerous awards including MotorTrend Car of the Year, Car and Driver Best Car, and accolades for performance, safety, and innovation.
Model X Accolades:
Awards for safety and its unique design, often cited for family utility.
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