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VAUXHALL AGILA 2000-2007 Service Repair Manual

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🏷️ Basic Information Identification Make: Vauxhall Model: Agila Year Range: 2000-2007 Codes Platform Code: P1 (shared with Opel Agila A) 👋 Introduction Market Position Vehicle Segment: City car / Mini MPV Target Audience: First-time car buyers, urban commuters, small families seeking practicality and economy. Competitive Analysis Key Competitors: Suzuki Ignis, Fiat Panda, Hyundai Getz, Peugeot 107/207, Citroen C1 Key Features Vehicle Highlights: Compact dimensions for urban maneuverability, surprisingly spacious interior for its size, versatile seating, economical operation. Interior Versatility: Rear seats often slide, recline, or fold flat, enhancing cargo flexibility. 📋 Manual Details Coverage Areas Primary Coverage: All aspects of service, repair, maintenance, and troubleshooting Model Variants Covered: All engine and transmission types, trim levels, and specific regional variations within the 2000-2007 Agila range. Page Count Estimated Page Count: Likely extensive, covering all listed sections Manual Type Type: Factory Service Repair Workshop Manual Language Language: English Format Format: Digital (ISO file for installation on Windows XP/2000) Installation Requirements: Windows 2000 Pro SP3/SP4 (32-bit), Pentium 166MHz, 48MB RAM, 3GB HDD; OR Windows XP Pro SP2 (32-bit), Pentium II 300MHz, 64MB RAM, 3GB HDD. NOT compatible with 64-bit Windows or Windows 8/10. Installation Method: Extract to ISO, burn to DVD (image mode) or mount to virtual drive, run AUTORUN.EXE. Select STANDALONE installation mode. Username: TIS, Password: (blank). 📖 Manual Coverage Systems Covered Powertrain: Engine lubrication & cooling, engine fuel system, fuel injection, ignition system, crankshaft/transmission/balancer, gearbox & clutch, transmission system, alternator/starter clutch Chassis And Suspension: Suspension, front wheel and steering system, rear wheel system, braking system, chassis, frame/body panels/exhaust system, wheels & tyres Electrical And Body: Electrical system, battery/charging system, lights/meters/switches, body & fixtures Engine Systems Detailed: Crankcase, piston, cylinder, cylinder head/valves, engine combustion system, engine lubrication and cooling, cooling system. Body And Chassis: Frame/body panels, exhaust system, chassis components, body & fixtures, fenders and exhaust pipe. Heating And Ventilation: Covers HVAC system components, operation, and potential troubleshooting. (Implied by general coverage). Procedures Included Maintenance: Periodic checks & adjustments, maintenance, lubrication Diagnostics And Repair: Troubleshooting, step-by-step repair instructions, engine removal and installation, complete disassembly procedures Electrical Repairs: Wiring diagrams, battery/charging system, alternator/starter clutch, lights/meters/switches troubleshooting and repair. Wheel And Tire Service: Wheel balancing, tire rotation, replacement, and specifications. Body Repair: Instructions for body panel removal/installation, chassis repair, and potential alignment procedures. Technical Depth Depth: Comprehensive: from basic maintenance to advanced diagnostics and component-level rebuilds Diagnostic Procedures: Detailed troubleshooting guides for common faults, diagnostic trouble codes (DTCs) if applicable for the era's systems. Special Tools: Likely lists specific Vauxhall/Opel special tools required for certain repair procedures. Electrical Diagrams: Comprehensive wiring diagrams for all electrical circuits, facilitating troubleshooting of the electrical system. 📊 Manual Specifications File Format Digital Format: ISO image file, requires installation on compatible Windows OS Searchability: Likely searchable PDF content after installation if properly indexed by the application. Print Quality Diagram Quality: Top quality diagrams, highly detailed exploded pictures Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Options Covered: Likely covers the common 1.0L (3-cylinder) and 1.2L/1.3L (4-cylinder) petrol engines shared with Suzuki/Opel. Engine Codes Common: Likely Z10XE (1.0L 3-cyl) and Z12XE/Z13DTJ (1.2L/1.3L petrol/diesel) shared with Opel Agila A/Suzuki Wagon R+. Engine Type Common: Inline 3-cylinder (1.0L) and Inline 4-cylinder (1.2L/1.3L) petrol engines, potentially a 1.3L diesel option. Performance Typical Horsepower: Approx. 58-65 hp for 1.0L; Approx. 75-80 hp for 1.2L/1.3L Torque Figures: Approx. 85-95 Nm for 1.0L; Approx. 110-120 Nm for 1.2L/1.3L Fuel System Fuel Delivery: Multi-point fuel injection (MPI) 🔧 Transmission Standard Gearbox Options: Likely covers 5-speed manual and potentially an optional 5-speed automated manual transmission (Easytronic). Optional Optional Gearbox: Automated Manual Transmission (AMT) / Easytronic Features Clutch Type: Single dry plate, diaphragm spring clutch (for manual transmission) Gear Ratios: Specific gear ratios for manual and AMT transmissions are detailed within the manual. 📐 Dimensions Exterior Length: Approx. 3600-3620 mm Width: Approx. 1600-1620 mm Height: Approx. 1550-1600 mm Weights Curb Weight: Approx. 950-1050 kg Interior Wheelbase: Approx. 2360 mm Cargo Luggage Capacity: Approx. 210-260 liters (seats up), expandable significantly with rear seats folded. 🛡️ Safety Features Ratings Euro Ncap Rating: Likely 3-4 stars for models from this era (specific results vary by year and testing methodology). Active Features Active Safety Systems: Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD) often available on higher trims. Brake System Type: Front: Ventilated discs; Rear: Drum brakes (common configuration for this class). Passive Features Passive Safety Features: Front airbags, side airbags (optional), seatbelt pre-tensioners, ISOFIX child seat anchorage points. 💡 Technology Features Infotainment Infotainment Features: Basic radio/CD player, optional air conditioning, electric windows (front standard, rear optional). Driver Assistance Driver Assistance Systems: Limited by era. Primarily ABS and EBD if equipped. No advanced driver-assistance systems (ADAS) expected. Connectivity Connectivity Options: Basic audio auxiliary input might be present on later models, but...
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Sku: 200629
Collecties: ALL Vauxhall

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VAUXHALL AGILA 2000-2007 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Vauxhall
Model:
Agila
Year Range:
2000-2007
Codes
Platform Code:
P1 (shared with Opel Agila A)
👋 Introduction
Market Position
Vehicle Segment:
City car / Mini MPV
Target Audience:
First-time car buyers, urban commuters, small families seeking practicality and economy.
Competitive Analysis
Key Competitors:
Suzuki Ignis, Fiat Panda, Hyundai Getz, Peugeot 107/207, Citroen C1
Key Features
Vehicle Highlights:
Compact dimensions for urban maneuverability, surprisingly spacious interior for its size, versatile seating, economical operation.
Interior Versatility:
Rear seats often slide, recline, or fold flat, enhancing cargo flexibility.
📋 Manual Details
Coverage Areas
Primary Coverage:
All aspects of service, repair, maintenance, and troubleshooting
Model Variants Covered:
All engine and transmission types, trim levels, and specific regional variations within the 2000-2007 Agila range.
Page Count
Estimated Page Count:
Likely extensive, covering all listed sections
Manual Type
Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
Format:
Digital (ISO file for installation on Windows XP/2000)
Installation Requirements:
Windows 2000 Pro SP3/SP4 (32-bit), Pentium 166MHz, 48MB RAM, 3GB HDD; OR Windows XP Pro SP2 (32-bit), Pentium II 300MHz, 64MB RAM, 3GB HDD. NOT compatible with 64-bit Windows or Windows 8/10.
Installation Method:
Extract to ISO, burn to DVD (image mode) or mount to virtual drive, run AUTORUN.EXE. Select STANDALONE installation mode. Username: TIS, Password: (blank).
📖 Manual Coverage
Systems Covered
Powertrain:
Engine lubrication & cooling, engine fuel system, fuel injection, ignition system, crankshaft/transmission/balancer, gearbox & clutch, transmission system, alternator/starter clutch
Chassis And Suspension:
Suspension, front wheel and steering system, rear wheel system, braking system, chassis, frame/body panels/exhaust system, wheels & tyres
Electrical And Body:
Electrical system, battery/charging system, lights/meters/switches, body & fixtures
Engine Systems Detailed:
Crankcase, piston, cylinder, cylinder head/valves, engine combustion system, engine lubrication and cooling, cooling system.
Body And Chassis:
Frame/body panels, exhaust system, chassis components, body & fixtures, fenders and exhaust pipe.
Heating And Ventilation:
Covers HVAC system components, operation, and potential troubleshooting. (Implied by general coverage).
Procedures Included
Maintenance:
Periodic checks & adjustments, maintenance, lubrication
Diagnostics And Repair:
Troubleshooting, step-by-step repair instructions, engine removal and installation, complete disassembly procedures
Electrical Repairs:
Wiring diagrams, battery/charging system, alternator/starter clutch, lights/meters/switches troubleshooting and repair.
Wheel And Tire Service:
Wheel balancing, tire rotation, replacement, and specifications.
Body Repair:
Instructions for body panel removal/installation, chassis repair, and potential alignment procedures.
Technical Depth
Depth:
Comprehensive: from basic maintenance to advanced diagnostics and component-level rebuilds
Diagnostic Procedures:
Detailed troubleshooting guides for common faults, diagnostic trouble codes (DTCs) if applicable for the era's systems.
Special Tools:
Likely lists specific Vauxhall/Opel special tools required for certain repair procedures.
Electrical Diagrams:
Comprehensive wiring diagrams for all electrical circuits, facilitating troubleshooting of the electrical system.
📊 Manual Specifications
File Format
Digital Format:
ISO image file, requires installation on compatible Windows OS
Searchability:
Likely searchable PDF content after installation if properly indexed by the application.
Print Quality
Diagram Quality:
Top quality diagrams, highly detailed exploded pictures
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Options Covered:
Likely covers the common 1.0L (3-cylinder) and 1.2L/1.3L (4-cylinder) petrol engines shared with Suzuki/Opel.
Engine Codes Common:
Likely Z10XE (1.0L 3-cyl) and Z12XE/Z13DTJ (1.2L/1.3L petrol/diesel) shared with Opel Agila A/Suzuki Wagon R+.
Engine Type Common:
Inline 3-cylinder (1.0L) and Inline 4-cylinder (1.2L/1.3L) petrol engines, potentially a 1.3L diesel option.
Performance
Typical Horsepower:
Approx. 58-65 hp for 1.0L; Approx. 75-80 hp for 1.2L/1.3L
Torque Figures:
Approx. 85-95 Nm for 1.0L; Approx. 110-120 Nm for 1.2L/1.3L
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI)
🔧 Transmission
Standard
Gearbox Options:
Likely covers 5-speed manual and potentially an optional 5-speed automated manual transmission (Easytronic).
Optional
Optional Gearbox:
Automated Manual Transmission (AMT) / Easytronic
Features
Clutch Type:
Single dry plate, diaphragm spring clutch (for manual transmission)
Gear Ratios:
Specific gear ratios for manual and AMT transmissions are detailed within the manual.
📐 Dimensions
Exterior
Length:
Approx. 3600-3620 mm
Width:
Approx. 1600-1620 mm
Height:
Approx. 1550-1600 mm
Weights
Curb Weight:
Approx. 950-1050 kg
Interior
Wheelbase:
Approx. 2360 mm
Cargo
Luggage Capacity:
Approx. 210-260 liters (seats up), expandable significantly with rear seats folded.
🛡️ Safety Features
Ratings
Euro Ncap Rating:
Likely 3-4 stars for models from this era (specific results vary by year and testing methodology).
Active Features
Active Safety Systems:
Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD) often available on higher trims.
Brake System Type:
Front: Ventilated discs; Rear: Drum brakes (common configuration for this class).
Passive Features
Passive Safety Features:
Front airbags, side airbags (optional), seatbelt pre-tensioners, ISOFIX child seat anchorage points.
💡 Technology Features
Infotainment
Infotainment Features:
Basic radio/CD player, optional air conditioning, electric windows (front standard, rear optional).
Driver Assistance
Driver Assistance Systems:
Limited by era. Primarily ABS and EBD if equipped. No advanced driver-assistance systems (ADAS) expected.
Connectivity
Connectivity Options:
Basic audio auxiliary input might be present on later models, but no Bluetooth or USB as standard.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 15,000 km (9,300 miles) or 12 months, whichever comes first. Consult manual for exact specification.
Fluid Specifications
Engine Oil Type:
Likely SAE 5W-30 or 5W-40, meeting GM specifications like GM-LL-A-025. Exact specification is crucial and detailed in the manual.
Transmission Fluid Type Manual:
GL-4 gear oil, typically SAE 75W-85 or 75W-90. Specific viscosity and capacity in manual.
Coolant Type:
Ethylene glycol-based antifreeze, typically GM-6277M or equivalent. Capacity around 4-5 liters.
Brake Fluid Type:
DOT 4 or DOT 3, depending on specific model year and system requirements.
Power Steering Fluid:
Typically Dexron III or equivalent ATF fluid, if power steering is hydraulic.
Known Issues
Common Problems:
Potential issues include clutch wear (especially with AMT), suspension wear (bushings, ball joints), ignition coil failure, minor electrical gremlins, and exhaust system corrosion.
Steering Issues:
Power steering pump failure or leaks, wear in steering rack and tie rod ends.
📚 Vehicle History
Brand Heritage
Brand Origin:
Vauxhall is a British automotive manufacturer, a subsidiary of General Motors for most of the period covered.
Model Evolution
First Generation:
The Vauxhall Agila (first generation) was launched in 2000. It was a rebadged version of the Suzuki Wagon R+ and later the Opel Agila A.
Platform Sharing:
The Agila A platform was developed in partnership with Suzuki, sharing many components with the Suzuki Wagon R+.
Production
Manufacturing Location:
Primarily manufactured in Poland (Tychy plant) for Opel/Vauxhall.
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