🏷️ Basic Information Identification Make: Volkswagen Model: Scirocco Generation Generation: Second Generation (Type 53B) Codes Chassis Code: Type 53B 👋 Introduction Market Position Segment: Compact Sporty Coupe/Hatchback Target Audience: Enthusiasts, DIY mechanics, owners seeking to maintain and repair their Scirocco Competitive Analysis Competitors: Ford Capri, Opel/Vauxhall Calibra, Toyota Celica, Honda Prelude (during its production lifespan) Key Features Design: Distinctive Giugiaro styling, front-wheel drive, sporty handling Engine Options: Known for its engaging driving experience, particularly with the 16v engine 📋 Manual Details Coverage Areas Models Covered: Wolfsburg and 16v models Years Covered: 1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993 Engine Variants Covered: All engine types Trim Levels Covered: All trim levels Transmission Types Covered: All transmission types Page Count Estimated Page Count: Extensive (exact number not specified, but described as 'complete') Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine overhaul, cylinder head, block, crankshaft, pistons, connecting rods, camshafts, timing components Engine Fuel System: Fuel injection systems (K-Jetronic, Digifant for later models), fuel pumps, injectors, fuel lines, fuel tank Engine Cooling System: Radiator, water pump, thermostat, coolant hoses, expansion tank Engine Ignition System: Distributor, ignition coils, spark plugs, ignition timing Engine Exhaust System: Exhaust manifolds, catalytic converters, mufflers, exhaust pipes Transmission Manual: Gearbox overhaul, clutch replacement, shift linkage, differential Transmission Automatic: Automatic transmission overhaul, torque converter, valve body, fluid service (if applicable for later models) Braking System: Front and rear disc brakes, brake calipers, master cylinder, brake lines, brake fluid, parking brake Suspension System: Front McPherson struts, rear torsion beams/independent suspension, control arms, shock absorbers, springs, anti-roll bars Steering System: Steering rack, tie rods, steering column, power steering system (if equipped) Electrical System: Battery, alternator, starter motor, lighting systems, fuses, relays, wiring diagrams Bodywork And Chassis: Body panel repair, corrosion protection, glass replacement, door mechanisms, interior trim HVAC System: Heating, ventilation, and air conditioning (HVAC) system components, controls, refrigerant handling Procedures Included Maintenance: Oil changes, filter replacements, spark plug service, coolant flushes, brake fluid changes, belt inspections/replacements Troubleshooting: Diagnostic procedures for common faults and symptoms across all systems Repair: Detailed step-by-step repair instructions for all major mechanical and electrical components Overhaul: Complete engine and transmission overhaul procedures Diagnostics: Engine diagnostics, electrical system diagnostics, fault code lookup (where applicable) Adjustments: Valve adjustments, idle speed adjustments, clutch adjustments Replacement: Component replacement for all major parts (e.g., water pump, starter, alternator, brake pads) Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds. Includes diagnostic procedures and specifications. 📊 Manual Specifications File Format Format: PDF Compatibility: All PC & MAC Computers, tablets, smartphones (requires Adobe Reader) Print Quality Quality: High quality, with step-by-step instructions and pictures Printability: Printable by page, chapter, or entire manual Binding Type Type: N/A (Digital Download) Paper Type Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code Common 16V: KR (2.0L 16v) Engine Displacement 16V: 1984 cc Engine Configuration 16V: Inline 4-cylinder, DOHC, 16 valves Performance Horsepower 16V Kr: 139 bhp (141 PS; 104 kW) at 6100 rpm Torque 16V Kr: 175 Nm (129 lb-ft) at 4800 rpm Fuel System Fuel Delivery 16V: Bosch K-Jetronic mechanical fuel injection Fuel Delivery Wolfsburg: Carburetor (for GU) or K-Jetronic/Digifant injection (for RP and later models) Other Engines Common Engine Code Common Wolfsburg: GU (1.8L 8v), RP (1.8L 8v 'Injection') Engine Displacement Wolfsburg: 1781 cc Horsepower Wolfsburg Gu: 90 bhp (91 PS; 67 kW) Horsepower Wolfsburg Rp: 95 bhp (96 PS; 71 kW) 🔧 Transmission Standard Transmission Type Early: 5-speed Manual Optional Transmission Type Optional: 3-speed or 4-speed Automatic (less common on performance models) Features Clutch Type: Hydraulically actuated single dry plate clutch 📐 Dimensions Exterior Length: Approx. 4030 mm (158.7 in) Width: Approx. 1680 mm (66.1 in) Height: Approx. 1320 mm (52.0 in) Wheelbase: Approx. 2400 mm (94.5 in) Weights Curb Weight Approx: 1000-1150 kg (2205-2535 lbs), depending on engine and options 🛡️ Safety Features Ratings Era Ratings: Safety standards of the era; no modern crash test ratings are directly applicable. Active Features Brakes: Front ventilated discs, rear solid discs (standard on 16v, optional/standard on Wolfsburg depending on year) Passive Features Seatbelts: Three-point inertia-reel seatbelts Construction: Unibody construction with integrated safety cage elements 💡 Technology Features Infotainment Audio System: Factory-installed radio/cassette players, often with basic speaker systems. Driver Assistance ABS: Optional on some models, but not standard across the board during the entire production span covered. Connectivity Features: Limited by era; focus is on mechanical and electrical systems, not advanced connectivity. 🔧 Maintenance Service Intervals Oil Change: Typically every 10,000 km (6,000 miles) or 12 months, whichever comes first (refer to manual for specific engine/oil type). Spark Plugs: Replacement every 30,000-60,000 km (18,000-36,000 miles) depending on type (refer to manual). Timing Belt: Crucial replacement every 60,000-90,000 km (36,000-54,000 miles) or...
Component replacement for all major parts (e.g., water pump, starter, alternator, brake pads)
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds. Includes diagnostic procedures and specifications.
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
All PC & MAC Computers, tablets, smartphones (requires Adobe Reader)
Print Quality
Quality:
High quality, with step-by-step instructions and pictures
Printability:
Printable by page, chapter, or entire manual
Binding Type
Type:
N/A (Digital Download)
Paper Type
Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code Common 16V:
KR (2.0L 16v)
Engine Displacement 16V:
1984 cc
Engine Configuration 16V:
Inline 4-cylinder, DOHC, 16 valves
Performance
Horsepower 16V Kr:
139 bhp (141 PS; 104 kW) at 6100 rpm
Torque 16V Kr:
175 Nm (129 lb-ft) at 4800 rpm
Fuel System
Fuel Delivery 16V:
Bosch K-Jetronic mechanical fuel injection
Fuel Delivery Wolfsburg:
Carburetor (for GU) or K-Jetronic/Digifant injection (for RP and later models)
Other Engines Common
Engine Code Common Wolfsburg:
GU (1.8L 8v), RP (1.8L 8v 'Injection')
Engine Displacement Wolfsburg:
1781 cc
Horsepower Wolfsburg Gu:
90 bhp (91 PS; 67 kW)
Horsepower Wolfsburg Rp:
95 bhp (96 PS; 71 kW)
🔧 Transmission
Standard
Transmission Type Early:
5-speed Manual
Optional
Transmission Type Optional:
3-speed or 4-speed Automatic (less common on performance models)
Features
Clutch Type:
Hydraulically actuated single dry plate clutch
📐 Dimensions
Exterior
Length:
Approx. 4030 mm (158.7 in)
Width:
Approx. 1680 mm (66.1 in)
Height:
Approx. 1320 mm (52.0 in)
Wheelbase:
Approx. 2400 mm (94.5 in)
Weights
Curb Weight Approx:
1000-1150 kg (2205-2535 lbs), depending on engine and options
🛡️ Safety Features
Ratings
Era Ratings:
Safety standards of the era; no modern crash test ratings are directly applicable.
Active Features
Brakes:
Front ventilated discs, rear solid discs (standard on 16v, optional/standard on Wolfsburg depending on year)
Passive Features
Seatbelts:
Three-point inertia-reel seatbelts
Construction:
Unibody construction with integrated safety cage elements
💡 Technology Features
Infotainment
Audio System:
Factory-installed radio/cassette players, often with basic speaker systems.
Driver Assistance
ABS:
Optional on some models, but not standard across the board during the entire production span covered.
Connectivity
Features:
Limited by era; focus is on mechanical and electrical systems, not advanced connectivity.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 10,000 km (6,000 miles) or 12 months, whichever comes first (refer to manual for specific engine/oil type).
Spark Plugs:
Replacement every 30,000-60,000 km (18,000-36,000 miles) depending on type (refer to manual).
Timing Belt:
Crucial replacement every 60,000-90,000 km (36,000-54,000 miles) or 4-5 years for interference engines (refer to manual for exact interval and part numbers).
Fluid Specifications
Engine Oil Type:
Refer to manual for specific viscosity (e.g., 10W-40, 15W-50) and API/VW specifications based on engine and climate.
Coolant:
Ethylene glycol-based antifreeze coolant, typically a 50/50 mix with distilled water. Consult manual for specific VW spec (e.g., G11).
Brake Fluid:
DOT 3 or DOT 4 brake fluid (refer to manual for precise specification).
Transmission Oil Manual:
Refer to manual for GL-4 gear oil specifications and capacity.
Known Issues
Common Problems:
Rust on wheel arches and sills, aging electrical components, fuel distributor leaks (K-Jetronic), worn suspension bushings, camshaft wear (especially on KR engines), oil leaks from seals and gaskets.
📚 Vehicle History
Brand Heritage
Manufacturer:
Volkswagen AG, a German automobile manufacturer founded in 1937.
Model Evolution
Series:
The Scirocco was VW's first front-wheel-drive sports car, initially designed by Giorgetto Giugiaro. The second generation (Type 53B) debuted in 1981 and saw updates through its lifespan, including the introduction of the potent 16-valve engine and electronic fuel injection.
Production
Production Years:
1974–1992 (overall Scirocco production); the manual covers the latter part of the second generation (1985-1992/93).
Manufacturing Locations:
Mainly manufactured in Wolfsburg, Germany.
🏆 Awards & Recognition
Recognitions
Design Award:
The original Scirocco was acclaimed for its Giugiaro design; the second generation continued this legacy with a more angular, wedge-shaped profile.
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