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Volvo S60 2007 Workshop Repair Service Manual

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The 2007 Volvo S60 is a premium compact executive sedan built on the P2 platform, known for its Scandinavian design, unwavering commitment to safety, and spirited performance. This model offers a range of gasoline and diesel engines, including naturally aspirated and turbocharged variants, paired with either manual or Geartronic automatic transmissions, with optional all-wheel drive available. The S60 competes in the luxury compact sedan segment, emphasizing comfort, advanced safety features like WHIPS and inflatable curtain airbags, and a refined driving experience, making it a distinguished choice for discerning drivers. This comprehensive Workshop Repair Service Manual provides in-depth coverage for all aspects of the 2007 Volvo S60, including all engine types, trim levels, and transmission options. With over 1500 pages of detailed information, it covers powertrain diagnostics and repair, chassis, suspension, steering, brakes, electrical systems, and bodywork. The manual includes step-by-step maintenance procedures, troubleshooting guides, diagnostic flowcharts, and detailed electrical wiring diagrams. Its professional-level technical detail is designed to assist owners, mechanics, and technicians in performing accurate maintenance, effective troubleshooting, and complex repairs, ensuring the longevity and optimal performance of the vehicle. 🏷️ Basic Information Identification Make: Volvo Model: S60 Year: 2007 Generation Platform: P2 Platform Codes Chassis Code: P24 👋 Introduction Market Position Positioning: Premium compact executive sedan, competing with brands like BMW 3 Series, Audi A4, and Mercedes-Benz C-Class. Competitive Analysis Segment: Luxury Compact Sedan Key Features Design Philosophy: Scandinavian design, focus on safety, comfort, and performance. Safety Focus: Renowned for advanced safety features, a cornerstone of Volvo's brand identity. Value Proposition Owner Benefit: Enables DIY repairs and maintenance, saving significant costs and empowering owners with detailed knowledge. 📋 Manual Details Coverage Areas Engine Coverage: All gasoline and diesel engines for the 2007 S60 model line Trim Coverage: All trim levels (e.g., Base, Convenience, Sport, Premium, R) Transmission Coverage: All manual and automatic transmission types Page Count Estimated Pages: 1500+ Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine diagnostics, repair, overhaul, cooling system, fuel injection, emission control systems, lubrication, exhaust systems. Transmission Drivetrain: Manual and automatic transmission service, repair, troubleshooting, clutch system, differential, drive shafts, axles. Chassis Suspension Steering: Front and rear suspension components, steering system (rack and pinion, power steering), wheel alignment specifications, shock absorbers, springs. Brakes: Brake system diagnosis, repair, hydraulic system, ABS, EBD, brake pad and rotor replacement, parking brake. Electrical Electronics: Complete electrical system coverage, wiring diagrams, fuse box layouts, lighting systems, battery, alternator, starter, power accessories, diagnostic trouble codes (DTCs). Body Interior: Body panels, doors, hood, trunk, glass, interior trim, seats, airbags, seat belts, HVAC system, climate control. Diagnostics Troubleshooting: Comprehensive troubleshooting guides, diagnostic procedures, fault finding, symptom analysis, intermittent electrical issues. Procedures Included Maintenance: Scheduled maintenance, fluid checks and changes (oil, coolant, brake fluid, transmission fluid), filter replacements, belt inspections, spark plug replacement. Repair: Step-by-step repair procedures for all major components and systems, including disassembly, inspection, repair, and reassembly. Troubleshooting: Diagnostic flowcharts, common problems and their solutions, specific symptom-based troubleshooting. Wiring Diagrams: Detailed electrical wiring diagrams for all circuits and systems, color-coded and clearly labeled. Technical Depth Depth: Professional-level technical detail, covering basic maintenance to complex engine and transmission overhauls, electronic diagnostics, and bodywork repairs. 📊 Manual Specifications File Format Format: PDF Searchability: Searchable text for quick information retrieval Print Quality Printability: Full Printable (allows printing of specific sections or the entire manual) Zoom Capability: Zoom IN/OUT functionality for detailed viewing of diagrams and text Binding Type Type: Digital (Downloadable File) Paper Type Format Description: Electronic document, no physical binding or paper type Delivery Method: Instant Download Requirements Software: Adobe PDF Reader, WinZip (for extraction) Compatibility: All Versions of Windows & Mac Operating Systems ⚙️ Engine Specifications Primary Engine Engine Options: 2.4L Naturally Aspirated (B5244S4/S5), 2.5L Turbocharged (B5254T2), 2.4L Turbocharged Diesel (D5 - depending on market). Performance 2.4L Na: Approx. 168-170 hp, 170 lb-ft torque 2.5L Turbo: Approx. 208 hp, 236 lb-ft torque S60R (2.5L Turbo): Approx. 300 hp, 295 lb-ft torque Fuel System Induction: Multi-point Fuel Injection (MPI) for NA, Electronic Fuel Injection (EFI) with Turbocharging for T models. Engine Code Examples Gasoline Naturally Aspirated: B5244S4 Gasoline Turbocharged: B5254T2 Diesel Turbocharged: D5244T4 🔧 Transmission Standard Transmission Options: 5-speed Manual (M56), 5-speed Geartronic Automatic (AW55-50SN/AW55-51SN). Optional All Wheel Drive: Optional with 2.5T engine, typically paired with Geartronic automatic transmission (AWD system is Haldex-based). Features Geartronic: Allows manual selection of gears for a more engaging driving experience. Fluid Specifications Automatic Transmission Fluid: Volvo P/N 1161640 (ATF 3309 compliant) - Crucial to use correct fluid type. Manual Transmission Fluid: Volvo P/N 1161682 (GFT 570) or equivalent API GL-4 SAE 75W-80 synthetic gear oil. 📐 Dimensions Exterior Length: Approx. 180.0 inches (4572 mm) Width: Approx. 70.5 inches (1791 mm) Height: Approx. 57.7 inches (1466 mm) Wheelbase: Approx. 105.0 inches (2667 mm) Weights Curb...
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Labels: 2007 Car Cars S60 Volvo
Volvo S60 2007 Workshop Repair Service ManualVolvo S60 2007 Workshop Repair Service ManualVolvo S60 2007 Workshop Repair Service ManualVolvo S60 2007 Workshop Repair Service Manual
The 2007 Volvo S60 is a premium compact executive sedan built on the P2 platform, known for its Scandinavian design, unwavering commitment to safety, and spirited performance. This model offers a range of gasoline and diesel engines, including naturally aspirated and turbocharged variants, paired with either manual or Geartronic automatic transmissions, with optional all-wheel drive available. The S60 competes in the luxury compact sedan segment, emphasizing comfort, advanced safety features like WHIPS and inflatable curtain airbags, and a refined driving experience, making it a distinguished choice for discerning drivers. This comprehensive Workshop Repair Service Manual provides in-depth coverage for all aspects of the 2007 Volvo S60, including all engine types, trim levels, and transmission options. With over 1500 pages of detailed information, it covers powertrain diagnostics and repair, chassis, suspension, steering, brakes, electrical systems, and bodywork. The manual includes step-by-step maintenance procedures, troubleshooting guides, diagnostic flowcharts, and detailed electrical wiring diagrams. Its professional-level technical detail is designed to assist owners, mechanics, and technicians in performing accurate maintenance, effective troubleshooting, and complex repairs, ensuring the longevity and optimal performance of the vehicle.
🏷️ Basic Information
Identification
Make:
Volvo
Model:
S60
Year:
2007
Generation
Platform:
P2 Platform
Codes
Chassis Code:
P24
👋 Introduction
Market Position
Positioning:
Premium compact executive sedan, competing with brands like BMW 3 Series, Audi A4, and Mercedes-Benz C-Class.
Competitive Analysis
Segment:
Luxury Compact Sedan
Key Features
Design Philosophy:
Scandinavian design, focus on safety, comfort, and performance.
Safety Focus:
Renowned for advanced safety features, a cornerstone of Volvo's brand identity.
Value Proposition
Owner Benefit:
Enables DIY repairs and maintenance, saving significant costs and empowering owners with detailed knowledge.
📋 Manual Details
Coverage Areas
Engine Coverage:
All gasoline and diesel engines for the 2007 S60 model line
Trim Coverage:
All trim levels (e.g., Base, Convenience, Sport, Premium, R)
Transmission Coverage:
All manual and automatic transmission types
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine diagnostics, repair, overhaul, cooling system, fuel injection, emission control systems, lubrication, exhaust systems.
Transmission Drivetrain:
Manual and automatic transmission service, repair, troubleshooting, clutch system, differential, drive shafts, axles.
Chassis Suspension Steering:
Front and rear suspension components, steering system (rack and pinion, power steering), wheel alignment specifications, shock absorbers, springs.
Brakes:
Brake system diagnosis, repair, hydraulic system, ABS, EBD, brake pad and rotor replacement, parking brake.
Electrical Electronics:
Complete electrical system coverage, wiring diagrams, fuse box layouts, lighting systems, battery, alternator, starter, power accessories, diagnostic trouble codes (DTCs).
Body Interior:
Body panels, doors, hood, trunk, glass, interior trim, seats, airbags, seat belts, HVAC system, climate control.
Diagnostics Troubleshooting:
Comprehensive troubleshooting guides, diagnostic procedures, fault finding, symptom analysis, intermittent electrical issues.
Procedures Included
Maintenance:
Scheduled maintenance, fluid checks and changes (oil, coolant, brake fluid, transmission fluid), filter replacements, belt inspections, spark plug replacement.
Repair:
Step-by-step repair procedures for all major components and systems, including disassembly, inspection, repair, and reassembly.
Troubleshooting:
Diagnostic flowcharts, common problems and their solutions, specific symptom-based troubleshooting.
Wiring Diagrams:
Detailed electrical wiring diagrams for all circuits and systems, color-coded and clearly labeled.
Technical Depth
Depth:
Professional-level technical detail, covering basic maintenance to complex engine and transmission overhauls, electronic diagnostics, and bodywork repairs.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Searchable text for quick information retrieval
Print Quality
Printability:
Full Printable (allows printing of specific sections or the entire manual)
Zoom Capability:
Zoom IN/OUT functionality for detailed viewing of diagrams and text
Binding Type
Type:
Digital (Downloadable File)
Paper Type
Format Description:
Electronic document, no physical binding or paper type
Delivery
Method:
Instant Download
Requirements
Software:
Adobe PDF Reader, WinZip (for extraction)
Compatibility:
All Versions of Windows & Mac Operating Systems
⚙️ Engine Specifications
Primary Engine
Engine Options:
2.4L Naturally Aspirated (B5244S4/S5), 2.5L Turbocharged (B5254T2), 2.4L Turbocharged Diesel (D5 - depending on market).
Performance
2.4L Na:
Approx. 168-170 hp, 170 lb-ft torque
2.5L Turbo:
Approx. 208 hp, 236 lb-ft torque
S60R (2.5L Turbo):
Approx. 300 hp, 295 lb-ft torque
Fuel System
Induction:
Multi-point Fuel Injection (MPI) for NA, Electronic Fuel Injection (EFI) with Turbocharging for T models.
Engine Code Examples
Gasoline Naturally Aspirated:
B5244S4
Gasoline Turbocharged:
B5254T2
Diesel Turbocharged:
D5244T4
🔧 Transmission
Standard
Transmission Options:
5-speed Manual (M56), 5-speed Geartronic Automatic (AW55-50SN/AW55-51SN).
Optional
All Wheel Drive:
Optional with 2.5T engine, typically paired with Geartronic automatic transmission (AWD system is Haldex-based).
Features
Geartronic:
Allows manual selection of gears for a more engaging driving experience.
Fluid Specifications
Automatic Transmission Fluid:
Volvo P/N 1161640 (ATF 3309 compliant) - Crucial to use correct fluid type.
Manual Transmission Fluid:
Volvo P/N 1161682 (GFT 570) or equivalent API GL-4 SAE 75W-80 synthetic gear oil.
📐 Dimensions
Exterior
Length:
Approx. 180.0 inches (4572 mm)
Width:
Approx. 70.5 inches (1791 mm)
Height:
Approx. 57.7 inches (1466 mm)
Wheelbase:
Approx. 105.0 inches (2667 mm)
Weights
Curb Weight:
Approx. 3300-3700 lbs (1500-1680 kg) depending on engine and drivetrain
🛡️ Safety Features
Ratings
NHTSA Front Crash:
5-Star (for 2007 model year)
IIHS Side Impact:
Top Safety Pick (for similar model years, indicating excellent performance)
Active Features
Braking:
Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist (BA).
Stability Control:
Electronic Stability Control (ESC) / Dynamic Stability and Traction Control (DSTC).
Passive Features
Airbags:
Driver and front passenger airbags, front side airbags, full-length inflatable curtain airbags (IC).
Seat Design:
Whiplash Protection System (WHIPS) in front seats.
💡 Technology Features
Infotainment
Audio System:
Available premium audio systems from Dynaudio or Harman Kardon, with CD player, optional satellite radio.
Navigation:
Optional factory-installed GPS navigation system.
Driver Assistance
Cruise Control:
Standard cruise control, adaptive cruise control (ACC) available on some models.
Parking Sensors:
Optional rear parking assist sensors.
Connectivity
Bluetooth:
Optional Bluetooth hands-free system (may require specific trim or accessory).
🔧 Maintenance
Service Intervals
Oil Change:
Every 7,500-10,000 miles or annually, whichever comes first (refer to manual for specific engine type).
Timing Belt:
Not applicable for gasoline engines, which use timing chains. Diesel engines (D5) use timing belts and require replacement typically around 70,000-100,000 miles or 7-10 years.
Coolant Flush:
Every 2-3 years or 30,000-45,000 miles.
Fluid Specifications
Engine Oil:
SAE 0W-30 or 5W-30 synthetic oil meeting Volvo VCC 95200352 specification.
Coolant:
Volvo Genuine Coolant (or equivalent) mixed with distilled water at a 50/50 ratio.
Known Issues
Ignition Coils:
Can be prone to failure, leading to misfires and rough running.
Pcv System:
Positive Crankcase Ventilation (PCV) system can become clogged, causing oil leaks and performance issues.
ABS Module:
ABS/Brake control module failure is a known issue, often indicated by ABS warning lights.
Transmission Leaks:
Automatic transmission cooler lines or seals can develop leaks.
📚 Vehicle History
Brand Heritage
Founder Ethos:
Founded on principles of safety, durability, and reliability.
Model Evolution
Generation:
Second generation S60 (2000-2009), with the 2007 model being a facelifted version of the initial P2 platform.
Production
Manufacturing Locations:
Primarily manufactured in Ghent, Belgium and Uddevalla, Sweden.
🏆 Awards & Recognition
Recognitions
Safety Awards:
Consistently received high safety ratings from IIHS and NHTSA throughout its production run.
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