STILL WAGNER Forklift EK10* Factory Service / Repair/ Workshop Manual Instant Download (Id.No.8 054 220) PDF
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🏷️ Basic Information Identification Make: STILL WAGNER Model: EK10* Product Identifier: Id.No. 8 054 220 Product Type: Factory Service / Repair / Workshop Manual Generation Applicable Models: EK10 NO, EK10 NM, EK10 HO, EK10 HM 👋 Introduction Market Position Target Audience: Forklift owners, maintenance technicians, repair shops, and DIY mechanics. Competitive Analysis Value Proposition: Provides dealership-level repair information for self-maintenance, reducing service costs. Key Features Key Features: Instant download, comprehensive coverage, detailed diagrams, all repair procedures included. 📋 Manual Details Coverage Areas Overall Coverage: Comprehensive maintenance, servicing, diagnosis, and repair procedures. Specific Model Coverage: Confirms coverage for the EK10* series, with specific variants listed (NO, NM, HO, HM), indicating variations in features or configurations may be addressed. Page Count Estimated Page Count: Not explicitly stated, but implied to be extensive covering all repair procedures. Manual Type Manual Type: Service Manual, Repair Manual, Workshop Manual Language Language: English Format Digital Format: PDF Availability Delivery Method: Instant Download Compatibility Operating Systems: All Versions of Windows & Mac Requirements Software Requirements: Adobe PDF Reader & WinZip 📖 Manual Coverage Systems Covered Major Systems: Travel Drive, Steering System, Brake System, Slide Carriage, Lifting Device, Cylinders, Electrical System, Hydraulic System, Lubrication Plan Travel Drive Details: Covers components, operation, diagnosis, and repair of the electric drive motor, gearbox, differential, wheels, and associated controls. Steering System Details: Details the steering mechanism (e.g., electric power steering, mechanical linkage), hydraulic or electric steering actuator, controls, and troubleshooting. Brake System Details: Includes service brakes (hydraulic, electric), parking brake, and potentially dynamic braking/regen systems, including components, operation, bleeding, and adjustment. Slide Carriage Details: Covers the fork carriage, mast rollers, side shift mechanisms (if equipped), load backrest, and associated guides and lubrication points. Lifting Device Details: Details the mast assembly, lift chains, lift cylinders, tilt cylinders, hoses, and hydraulic control valves related to the lifting and tilting functions. Cylinders Details: Specific coverage for hydraulic cylinders used in lifting, tilting, and potentially steering or side-shifting, including seals, rod replacement, and testing. Electrical System Details: Comprehensive coverage including wiring diagrams, component identification (motors, controllers, sensors, switches, lights), battery system, charging system, fuse/relay locations, and troubleshooting of electrical faults. Hydraulic System Details: Detailed information on the hydraulic pump, reservoir, filters, control valves, cylinders, hoses, and accumulators. Includes circuit diagrams, troubleshooting, and maintenance. Lubrication Plan Details: Specific points, types of lubricants, and recommended service intervals for lubrication of all moving parts, bearings, and pivot points. Procedures Included Repair Procedures: Detailed step-by-step instructions for disassembly, repair, and reassembly of all major components and systems, including torque specifications for critical fasteners. Maintenance Procedures: Routine checks, lubrication, fluid level checks, filter replacement, battery maintenance, tire inspection, and general upkeep. Diagnostic Procedures: Systematic troubleshooting guides, error code interpretation (if applicable), symptom-based diagnostics, and testing of electrical and hydraulic components. Installation Procedures: Information on the correct installation of replacement parts and components. Technical Depth Depth Of Coverage: Detailed exploded pictures and diagrams for correct and efficient job completion. Equivalent to dealer/mechanic level. Troubleshooting Guide: Includes comprehensive troubleshooting sections for electrical, hydraulic, and mechanical issues, with symptom analysis and corrective actions. Specifications Tables: Likely contains tables for technical specifications, torque values, electrical resistance values, hydraulic pressures, and fluid capacities. Wiring Diagrams: Essential component of the electrical system coverage, providing visual representation of all electrical circuits. Hydraulic Schematics: Diagrams illustrating the flow of hydraulic fluid through the system, crucial for understanding and troubleshooting. Explod Views: Highly detailed exploded views aiding in component identification, disassembly, and reassembly, particularly useful for complex assemblies. Diagrams Visual Aids: Highly detailed exploded pictures and diagrams. 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: All pages are printable. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) 📄 Vehicle Specs Make Manufacturer: STILL (formerly STILL WAGNER) Model Forklift Model: EK10* Model Variants Specific Variants Covered: EK10 NO, EK10 NM, EK10 HO, EK10 HM Vehicle Type Forklift Type: Electric Forklift Truck (implied by 'EK' designation and electric components usually found in such manuals) Power Source Power Source: Electric (assumed from typical EK series forklifts) Tonnage Capacity Lift Capacity: Specific capacity not detailed, but 'EK10' likely indicates a model in the 1.0 to 2.5-ton range, with '10' possibly relating to capacity in hundreds of kg or a specific series identifier. Lifting Mechanism Mast Type: Covered under 'D Slide carriage' and 'E Lifting device' sections of the manual. Specific mast types (e.g., duplex, triplex) not specified. Engine Specs Primary Engine: Electric motor (assumed). Specific motor model, power output (kW/HP), and torque figures would be detailed within the manual's electrical and drive system sections. Transmission Drive System: Electric drive transmission (e.g., direct drive, gearbox with differential). Specifics covered in 'A Travel drive'. Dimensions Overall Dimensions: Detailed dimensions (length, width, height, mast height, travel height) are likely provided within the manual, particularly in sections related to...
Forklift owners, maintenance technicians, repair shops, and DIY mechanics.
Competitive Analysis
Value Proposition:
Provides dealership-level repair information for self-maintenance, reducing service costs.
Key Features
Key Features:
Instant download, comprehensive coverage, detailed diagrams, all repair procedures included.
📋 Manual Details
Coverage Areas
Overall Coverage:
Comprehensive maintenance, servicing, diagnosis, and repair procedures.
Specific Model Coverage:
Confirms coverage for the EK10* series, with specific variants listed (NO, NM, HO, HM), indicating variations in features or configurations may be addressed.
Page Count
Estimated Page Count:
Not explicitly stated, but implied to be extensive covering all repair procedures.
Covers components, operation, diagnosis, and repair of the electric drive motor, gearbox, differential, wheels, and associated controls.
Steering System Details:
Details the steering mechanism (e.g., electric power steering, mechanical linkage), hydraulic or electric steering actuator, controls, and troubleshooting.
Brake System Details:
Includes service brakes (hydraulic, electric), parking brake, and potentially dynamic braking/regen systems, including components, operation, bleeding, and adjustment.
Slide Carriage Details:
Covers the fork carriage, mast rollers, side shift mechanisms (if equipped), load backrest, and associated guides and lubrication points.
Lifting Device Details:
Details the mast assembly, lift chains, lift cylinders, tilt cylinders, hoses, and hydraulic control valves related to the lifting and tilting functions.
Cylinders Details:
Specific coverage for hydraulic cylinders used in lifting, tilting, and potentially steering or side-shifting, including seals, rod replacement, and testing.
Electrical System Details:
Comprehensive coverage including wiring diagrams, component identification (motors, controllers, sensors, switches, lights), battery system, charging system, fuse/relay locations, and troubleshooting of electrical faults.
Hydraulic System Details:
Detailed information on the hydraulic pump, reservoir, filters, control valves, cylinders, hoses, and accumulators. Includes circuit diagrams, troubleshooting, and maintenance.
Lubrication Plan Details:
Specific points, types of lubricants, and recommended service intervals for lubrication of all moving parts, bearings, and pivot points.
Procedures Included
Repair Procedures:
Detailed step-by-step instructions for disassembly, repair, and reassembly of all major components and systems, including torque specifications for critical fasteners.
Maintenance Procedures:
Routine checks, lubrication, fluid level checks, filter replacement, battery maintenance, tire inspection, and general upkeep.
Diagnostic Procedures:
Systematic troubleshooting guides, error code interpretation (if applicable), symptom-based diagnostics, and testing of electrical and hydraulic components.
Installation Procedures:
Information on the correct installation of replacement parts and components.
Technical Depth
Depth Of Coverage:
Detailed exploded pictures and diagrams for correct and efficient job completion. Equivalent to dealer/mechanic level.
Troubleshooting Guide:
Includes comprehensive troubleshooting sections for electrical, hydraulic, and mechanical issues, with symptom analysis and corrective actions.
Specifications Tables:
Likely contains tables for technical specifications, torque values, electrical resistance values, hydraulic pressures, and fluid capacities.
Wiring Diagrams:
Essential component of the electrical system coverage, providing visual representation of all electrical circuits.
Hydraulic Schematics:
Diagrams illustrating the flow of hydraulic fluid through the system, crucial for understanding and troubleshooting.
Explod Views:
Highly detailed exploded views aiding in component identification, disassembly, and reassembly, particularly useful for complex assemblies.
Diagrams
Visual Aids:
Highly detailed exploded pictures and diagrams.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
All pages are printable.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
📄 Vehicle Specs
Make
Manufacturer:
STILL (formerly STILL WAGNER)
Model
Forklift Model:
EK10*
Model Variants
Specific Variants Covered:
EK10 NO, EK10 NM, EK10 HO, EK10 HM
Vehicle Type
Forklift Type:
Electric Forklift Truck (implied by 'EK' designation and electric components usually found in such manuals)
Power Source
Power Source:
Electric (assumed from typical EK series forklifts)
Tonnage Capacity
Lift Capacity:
Specific capacity not detailed, but 'EK10' likely indicates a model in the 1.0 to 2.5-ton range, with '10' possibly relating to capacity in hundreds of kg or a specific series identifier.
Lifting Mechanism
Mast Type:
Covered under 'D Slide carriage' and 'E Lifting device' sections of the manual. Specific mast types (e.g., duplex, triplex) not specified.
Engine Specs
Primary Engine:
Electric motor (assumed). Specific motor model, power output (kW/HP), and torque figures would be detailed within the manual's electrical and drive system sections.
Transmission
Drive System:
Electric drive transmission (e.g., direct drive, gearbox with differential). Specifics covered in 'A Travel drive'.
Dimensions
Overall Dimensions:
Detailed dimensions (length, width, height, mast height, travel height) are likely provided within the manual, particularly in sections related to the chassis, carriage, and mast.
Weights
Operating Weight:
Specific operating weight, battery weight, and axle load distribution would be detailed in the manual.
Safety
Safety Features:
Manual covers the 'C Brake system' (likely including service, parking, and dynamic braking) and potentially aspects of operator protection and stability.
History
Brand Heritage:
STILL is a well-established German manufacturer of material handling equipment, known for quality and innovation. 'WAGNER' may refer to a historical brand or division integrated into STILL.
Production
Production Years:
Specific production years for EK10* models are not provided but can be inferred from the manual's content and part numbering.
Maintenance
Service Intervals:
The manual will contain detailed recommended service intervals for various components and systems, including lubrication, filter changes (if applicable), and inspections.
Fluid Specifications:
Likely includes specifications for hydraulic fluid (type, viscosity, capacity), brake fluid (if applicable), and grease/lubricants for various points. Covered under 'R Lubrification plan'.
Known Issues
Common Faults:
The manual's diagnostic sections will provide insight into common issues related to the covered systems (e.g., hydraulic leaks, electrical faults, drive system problems, brake wear).
Technology
Control Systems:
Covers the electrical and hydraulic systems which include control logic for lifting, driving, and steering. May include information on electronic control units (ECUs) and sensors.
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