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Yamaha 700 Grizzly 2006-2012 Online Service Manual

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🏷️ Basic Information Identification Make: Yamaha Model: Grizzly 700 Model Code: YFM700 Year Start: 2006 Year End: 2012 👋 Introduction Market Position Segment: High-performance Utility ATV Target Audience: Off-road enthusiasts, hunters, farmers, recreational riders requiring a robust and capable ATV. Competitive Analysis Competitors: Polaris Sportsman, Can-Am Outlander, Arctic Cat Prowler, Honda Foreman/Rancher. Key Features Vehicle Usp: Powerful engine, true 4WD with front differential lock, independent suspension, comfortable ride, excellent towing and hauling capacity. 📋 Manual Details Coverage Areas Primary Coverage: Service and Repair Page Count Estimated Pages: 800+ Manual Type Type: Comprehensive Workshop Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, diagnosis, tuning, lubrication system, cooling system, fuel system (carburetor/EFI), ignition system, exhaust system. Transmission: Clutch operation, gearbox disassembly and assembly, drive shafts, final drive, gear ratios, lubrication, maintenance. Drivetrain: CVT system, drive belts, primary drive, secondary drive, front differential, rear differential, axle components, hub bearings. Chassis And Frame: Frame inspection and repair, suspension system (front and rear shocks, A-arms, bushings), steering system (tie rods, steering shaft, knuckles), swingarm, wheel bearings. Brakes: Hydraulic brake system, brake lines, master cylinders, calipers, brake pads, brake discs, parking brake, bleeding procedures, adjustments. Electrical System: Wiring diagrams, battery, charging system (stator, regulator/rectifier), starter motor, ignition coil, lighting system (headlights, taillights, indicators), instrumentation, fuses, relays, sensors. Fuel System: Fuel tank, fuel pump, fuel filter, fuel lines, fuel injection system (EFI models: injectors, throttle body, ECU) or carburetor (non-EFI models: carburetor overhaul, jetting). Cooling System: Radiator, coolant, coolant hoses, water pump, cooling fan, thermostat, flush and fill procedures. Bodywork And Trim: Body panel removal and installation, fenders, racks, seat, plastics, graphics. Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustment, lubrication points, valve clearance checks, spark plug replacement, air filter cleaning/replacement. Troubleshooting: Diagnostic charts for common problems, identifying symptoms, testing components, electrical system diagnosis, engine performance issues. Repair And Rebuild: Step-by-step instructions for component disassembly, inspection, repair, and reassembly for all major systems. Technical Specifications And Data: Torque specifications, clearance measurements, fluid capacities, electrical resistance values, compression test procedures. Wiring Diagrams: Detailed, color-coded wiring schematics for easy electrical system diagnosis and repair. Special Tools: Identification and usage of specialized tools required for specific repair procedures. Technical Depth Depth: Comprehensive from basic maintenance and diagnostics to complete engine and transmission rebuilds. 📊 Manual Specifications File Format Format: Searchable PDF Print Quality Quality: High-resolution scans, clear text, legible diagrams and illustrations. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, DOHC, 4-valve, Liquid-cooled, Single-cylinder Displacement: 686 cc Bore X Stroke: 102.0 mm x 84.0 mm Compression Ratio: 8.8:1 Ignition: Digital TCI (Transistor Controlled Ignition) Performance Horsepower Estimate: Approx. 50 hp @ 6000 rpm (varies by model year and configuration) Torque Estimate: Approx. 45 lb-ft @ 5500 rpm (varies by model year and configuration) Fuel System Fuel Delivery: Fuel Injection (FI) for most models in this range. Some early 2006 might have carburetor options, but FI became standard. Fuel Type: Unleaded gasoline, 87 octane or higher recommended. Lubrication Oil Type: Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher, JASO MA certified. Oil Capacity W Filter: Approx. 2.55 L (2.7 US qt / 2.2 Imp qt) Cooling System Coolant Type: High-quality ethylene glycol-based antifreeze with sealant, mixed 50/50 with distilled water. 🔧 Transmission Standard Transmission Type: Automatic (Yamaha Ultramatic® CVT) Gear Selection: H (High), L (Low), N (Neutral), R (Reverse), P (Park) Features Cvtf Fluid Type: Yamaha Special Gear Oil (or equivalent) SAE 75W-90 API GL-4. Cvtf Fluid Capacity: Approx. 0.45 L (0.47 US qt / 0.40 Imp qt) Drive System: Yamaha On-Command® (3-way locking differential): 2WD, 4WD, 4WD with differential lock. 📐 Dimensions Exterior Length: Approx. 82.1 inches (2,085 mm) Width: Approx. 45.5 inches (1,155 mm) Height: Approx. 49.2 inches (1,250 mm) Wheelbase: Approx. 50.4 inches (1,280 mm) Weights Dry Weight: Approx. 646 lbs (293 kg) Ground Clearance: Approx. 11.2 inches (285 mm) Towing Capacity: Approx. 1,322 lbs (600 kg) Rack Capacity Front: Approx. 99 lbs (45 kg) Rack Capacity Rear: Approx. 198 lbs (90 kg) 🛡️ Safety Features Ratings Atv Safety: Refer to specific model year owner's manual and Yamaha safety guidelines. Always wear appropriate safety gear (helmet, eye protection, protective clothing). Active Features Braking System: Hydraulic disc brakes front and rear, sealed drum brake (parking). Engine Braking: Integrated into the CVT system for controlled descents. Passive Features Lighting: Dual 30W Krypton headlights, 8W LED taillight. Ergonomics: Comfortable seating position, accessible controls designed for extended riding. 💡 Technology Features Infotainment Infotainment System: N/A (Utility ATV - focus is on functionality, not infotainment). Driver Assistance Transmission Tech: Yamaha Ultramatic® CVT with engine braking and automatic centrifugal clutch for smooth engagement and deceleration control. 4Wd System: Yamaha On-Command® system with push-button engagement for 2WD, 4WD,...
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Sku: 52561
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Yamaha 700 Grizzly 2006-2012 Online Service ManualYamaha 700 Grizzly 2006-2012 Online Service ManualYamaha 700 Grizzly 2006-2012 Online Service ManualYamaha 700 Grizzly 2006-2012 Online Service Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Grizzly 700
Model Code:
YFM700
Year Start:
2006
Year End:
2012
👋 Introduction
Market Position
Segment:
High-performance Utility ATV
Target Audience:
Off-road enthusiasts, hunters, farmers, recreational riders requiring a robust and capable ATV.
Competitive Analysis
Competitors:
Polaris Sportsman, Can-Am Outlander, Arctic Cat Prowler, Honda Foreman/Rancher.
Key Features
Vehicle Usp:
Powerful engine, true 4WD with front differential lock, independent suspension, comfortable ride, excellent towing and hauling capacity.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service and Repair
Page Count
Estimated Pages:
800+
Manual Type
Type:
Comprehensive Workshop Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, diagnosis, tuning, lubrication system, cooling system, fuel system (carburetor/EFI), ignition system, exhaust system.
Transmission:
Clutch operation, gearbox disassembly and assembly, drive shafts, final drive, gear ratios, lubrication, maintenance.
Drivetrain:
CVT system, drive belts, primary drive, secondary drive, front differential, rear differential, axle components, hub bearings.
Chassis And Frame:
Frame inspection and repair, suspension system (front and rear shocks, A-arms, bushings), steering system (tie rods, steering shaft, knuckles), swingarm, wheel bearings.
Brakes:
Hydraulic brake system, brake lines, master cylinders, calipers, brake pads, brake discs, parking brake, bleeding procedures, adjustments.
Electrical System:
Wiring diagrams, battery, charging system (stator, regulator/rectifier), starter motor, ignition coil, lighting system (headlights, taillights, indicators), instrumentation, fuses, relays, sensors.
Fuel System:
Fuel tank, fuel pump, fuel filter, fuel lines, fuel injection system (EFI models: injectors, throttle body, ECU) or carburetor (non-EFI models: carburetor overhaul, jetting).
Cooling System:
Radiator, coolant, coolant hoses, water pump, cooling fan, thermostat, flush and fill procedures.
Bodywork And Trim:
Body panel removal and installation, fenders, racks, seat, plastics, graphics.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain adjustment, lubrication points, valve clearance checks, spark plug replacement, air filter cleaning/replacement.
Troubleshooting:
Diagnostic charts for common problems, identifying symptoms, testing components, electrical system diagnosis, engine performance issues.
Repair And Rebuild:
Step-by-step instructions for component disassembly, inspection, repair, and reassembly for all major systems.
Technical Specifications And Data:
Torque specifications, clearance measurements, fluid capacities, electrical resistance values, compression test procedures.
Wiring Diagrams:
Detailed, color-coded wiring schematics for easy electrical system diagnosis and repair.
Special Tools:
Identification and usage of specialized tools required for specific repair procedures.
Technical Depth
Depth:
Comprehensive from basic maintenance and diagnostics to complete engine and transmission rebuilds.
📊 Manual Specifications
File Format
Format:
Searchable PDF
Print Quality
Quality:
High-resolution scans, clear text, legible diagrams and illustrations.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, DOHC, 4-valve, Liquid-cooled, Single-cylinder
Displacement:
686 cc
Bore X Stroke:
102.0 mm x 84.0 mm
Compression Ratio:
8.8:1
Ignition:
Digital TCI (Transistor Controlled Ignition)
Performance
Horsepower Estimate:
Approx. 50 hp @ 6000 rpm (varies by model year and configuration)
Torque Estimate:
Approx. 45 lb-ft @ 5500 rpm (varies by model year and configuration)
Fuel System
Fuel Delivery:
Fuel Injection (FI) for most models in this range. Some early 2006 might have carburetor options, but FI became standard.
Fuel Type:
Unleaded gasoline, 87 octane or higher recommended.
Lubrication
Oil Type:
Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher, JASO MA certified.
Oil Capacity W Filter:
Approx. 2.55 L (2.7 US qt / 2.2 Imp qt)
Cooling System
Coolant Type:
High-quality ethylene glycol-based antifreeze with sealant, mixed 50/50 with distilled water.
🔧 Transmission
Standard
Transmission Type:
Automatic (Yamaha Ultramatic® CVT)
Gear Selection:
H (High), L (Low), N (Neutral), R (Reverse), P (Park)
Features
Cvtf Fluid Type:
Yamaha Special Gear Oil (or equivalent) SAE 75W-90 API GL-4.
Cvtf Fluid Capacity:
Approx. 0.45 L (0.47 US qt / 0.40 Imp qt)
Drive System:
Yamaha On-Command® (3-way locking differential): 2WD, 4WD, 4WD with differential lock.
📐 Dimensions
Exterior
Length:
Approx. 82.1 inches (2,085 mm)
Width:
Approx. 45.5 inches (1,155 mm)
Height:
Approx. 49.2 inches (1,250 mm)
Wheelbase:
Approx. 50.4 inches (1,280 mm)
Weights
Dry Weight:
Approx. 646 lbs (293 kg)
Ground Clearance:
Approx. 11.2 inches (285 mm)
Towing Capacity:
Approx. 1,322 lbs (600 kg)
Rack Capacity Front:
Approx. 99 lbs (45 kg)
Rack Capacity Rear:
Approx. 198 lbs (90 kg)
🛡️ Safety Features
Ratings
Atv Safety:
Refer to specific model year owner's manual and Yamaha safety guidelines. Always wear appropriate safety gear (helmet, eye protection, protective clothing).
Active Features
Braking System:
Hydraulic disc brakes front and rear, sealed drum brake (parking).
Engine Braking:
Integrated into the CVT system for controlled descents.
Passive Features
Lighting:
Dual 30W Krypton headlights, 8W LED taillight.
Ergonomics:
Comfortable seating position, accessible controls designed for extended riding.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Utility ATV - focus is on functionality, not infotainment).
Driver Assistance
Transmission Tech:
Yamaha Ultramatic® CVT with engine braking and automatic centrifugal clutch for smooth engagement and deceleration control.
4Wd System:
Yamaha On-Command® system with push-button engagement for 2WD, 4WD, and 4WD with differential lock, offering exceptional traction control.
Connectivity
Diagnostic Ports:
Standard diagnostic connectors for advanced electronic troubleshooting and ECU access.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 1,000 km (600 miles) or 6 months, whichever comes first. Also check frequently during heavy use.
Air Filter Cleaning:
Every 500 km (300 miles) or 3 months. Clean more frequently in dusty conditions.
Spark Plug Inspection:
Every 1,000 km (600 miles) or 6 months.
Valve Clearance Check:
Initial check at 1,000 km (600 miles), then every 4,000 km (2,500 miles) or 2 years.
Cvtf Fluid Change:
Every 2,000 km (1,200 miles) or 12 months.
Fluid Specifications
Engine Oil Spec:
Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher, JASO MA certified.
Brake Fluid Spec:
DOT 3 or DOT 4 hydraulic brake fluid.
Coolant Spec:
50/50 mix of high-quality ethylene glycol-based antifreeze and distilled water.
Known Issues
Common Problems:
CVT belt wear, occasional starter motor issues, potential for radiator fan failure under extreme conditions, wheel bearing wear with aggressive use. The manual addresses diagnosis and repair for these.
📚 Vehicle History
Brand Heritage
Yamaha Atv:
Yamaha has a long and successful history in ATV manufacturing, known for innovation and reliability, dating back to the early '80s with models like the Tri-Moto and later the Warrior and Banshee.
Model Evolution
Grizzly Lineage:
The Grizzly line established Yamaha as a leader in the utility ATV segment. The 700 model, introduced around 2006/2007, represented a significant advancement with its larger engine, electronic fuel injection, and improved chassis.
Production
Manufacturing Location:
Primarily manufactured in Japan or the United States.
🏆 Awards & Recognition
Recognitions
Industry Awards:
The Yamaha Grizzly 700 has consistently received high marks from ATV publications and consumers for its performance, reliability, and capability in the utility ATV segment.
Ratings
Consumer Reviews:
Generally praised for its powerful engine, comfortable ride, and robust construction. Often cited as a benchmark for utility ATVs.
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