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2006 Yamaha BRUIN 350 4WD / HUNTER / GRIZZLY 350 4WD / HUNTER ATV Service Repair Maintenance Overhaul Manual

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Basic Information Identification Make: Yamaha Model: Bruin 350 4WD / Hunter, Grizzly 350 4WD / Hunter Model Variants: BRUIN 350 4WD, BRUIN 350 4WD HUNTER, GRIZZLY 350 4WD, GRIZZLY 350 4WD HUNTER Year: 2006 Codes Engine Code: 3GD Chassis Code Bruin: 4X4-F8201-00 Chassis Code Grizzly: 4X4-F8201-00 Introduction Market Position Category: Utility ATV Target Audience: Hunters, recreational riders, farm use, general utility. Competitive Analysis Competitors 2006: Honda Rancher, Suzuki King Quad, Polaris Sportsman, Kawasaki Prairie. Key Features Atv Features: 4WD capability, automatic transmission (CVT), powerful engine for its class, rugged construction, user-friendly operation. Manual Value Proposition Digital Advantage: Computer-generated for clarity and zoomability, offering superior usability over scanned manuals. Dealer Equivalence: Identical content to the official Yamaha dealer service manual. Manual Details Coverage Areas Vehicle Models Covered: 2006 Yamaha BRUIN 350 4WD, 2006 Yamaha BRUIN 350 4WD HUNTER, 2006 Yamaha GRIZZLY 350 4WD, 2006 Yamaha GRIZZLY 350 4WD HUNTER Geographic Coverage: Global (Standard Yamaha Procedures) Page Count Estimated Page Count: 400-500 Pages (Estimated for comprehensive service manual) Manual Type Type: Service Manual / Repair Manual / Overhaul Manual Language Language: English Format Format: PDF Download Manual Coverage Systems Covered Engine: Engine disassembly, assembly, inspection, troubleshooting, overhaul, tuning. Fuel System: Carburetor (Mikuni BSR33) tuning and overhaul, fuel pump, fuel lines, fuel tank. Transmission Drivetrain: Automatic transmission (CVT), drive shaft, differential, final drive, bearings, seals, lubrication. Cooling System: Radiator, fan, thermostat, coolant flow, water pump. Electrical System: Ignition system, starter motor, charging system (stator, regulator/rectifier), battery, lighting, wiring diagrams, fuses, relays. Suspension Steering: Front and rear suspension, shocks, struts, control arms, bushings, wheel bearings, steering system, tie rods, knuckles. Braking System: Front and rear disc brakes, brake calipers, master cylinder, brake lines, brake pads, fluid replacement, bleeding procedures. Chassis Frame: Frame inspection and repair, body panels, fenders, racks, seat, footwells. Exhaust System: Exhaust pipe, muffler, heat shields, gaskets. Procedures Included Maintenance: Routine checks, oil changes, filter replacements, chain adjustment (if applicable), spark plug replacement, valve clearance adjustment. Troubleshooting: Diagnostic procedures for common problems, electrical faults, engine performance issues, starting problems. Repair: Detailed step-by-step repair instructions for all major components and systems. Overhaul: Complete engine and transmission overhaul procedures. Assembly Disassembly: Comprehensive instructions with exploded views for component removal and installation. Technical Depth Depth: In-depth coverage for professional mechanics and advanced DIY users. Includes detailed specifications, tolerances, and diagnostic information. Manual Specifications File Format File Type: PDF Searchability: Searchable text content. Print Quality Image Quality: High resolution, non-blurry images and text. Scalable without quality loss. Text Clarity: Crisp, clear text for easy reading. Binding Type Binding Format Digital: N/A (Digital PDF) Paper Type Paper Quality Digital: N/A (Digital PDF) Completeness Completeness: Complete factory service manual, equivalent to dealer-issued documentation. Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, 2-valve Displacement: 348cc Bore X Stroke: 83 mm x 64.5 mm Cooling System: Liquid-cooled Compression Ratio: 9.2:1 Performance Horsepower Estimate: Approx. 19-21 HP @ 6000 RPM Torque Estimate: Approx. 20-22 lb-ft @ 4500 RPM Fuel System Fuel Delivery: Mikuni BSR33 carburetor Fuel Type: Unleaded gasoline (87 octane or higher recommended) Lubrication Oil Type: Yamalube 4 (or equivalent SAE 10W-40 API SG or higher) Oil Capacity With Filter: 1.70 L (1.8 US qt) Transmission Standard Type: Automatic (Yamaha Constant-Velocity Transmission - Ultramatic®) Drive Modes: 2WD / 4WD (on-demand) Gear Selection: High, Low, Neutral, Reverse, Park Features Engine Braking: Utilizes Ultramatic® CVT for strong engine braking on descents. Transmission Fluid Type: Yamalube 4 (or equivalent SAE 10W-40 API SG or higher) Transmission Fluid Capacity: 1.10 L (1.16 US qt) Dimensions Exterior Length: Approx. 76.8 inches (1950 mm) Width: Approx. 42.9 inches (1090 mm) Height: Approx. 45.3 inches (1150 mm) Wheelbase: Approx. 49.2 inches (1250 mm) Ground Clearance: Approx. 10.1 inches (257 mm) Weights Dry Weight: Approx. 591 lbs (268 kg) Towing Capacity: 1080 lbs (490 kg) Cargo Capacity Front Rack: 99 lbs (45 kg) Cargo Capacity Rear Rack: 176 lbs (80 kg) Safety Features Ratings Atv Safety Standards: Designed to meet ANSI standards (where applicable). Active Features Braking System: Hydraulic disc brakes front and rear for reliable stopping power. 4Wd Engagement: On-demand 4WD for enhanced traction and control in challenging terrain. Passive Features Lighting: Dual 30W halogen headlights and a 30W brakelight/taillight for visibility. Ergonomics: Designed with rider comfort and control in mind. Throttle Limiter: Adjustable throttle stop for training new riders. Technology Features Infotainment Features: N/A (Basic Utility ATV, no infotainment system) Driver Assistance Features: On-demand 4WD system provides enhanced traction control. Connectivity Features: N/A (No electronic connectivity features) Maintenance Service Intervals Initial Service: Refer to manual for break-in service recommendations (typically around 100-200 miles). Engine Oil Change: Every 3000 km (1800 miles) or 12 months, whichever comes first. Air Filter Cleaning: Every 1000 km (600 miles) or more frequently in dusty conditions. Spark Plug Inspection: Every 1000 km (600 miles). Valve Clearance Check: Every 5000 km (3000...
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2006 Yamaha BRUIN 350 4WD / HUNTER / GRIZZLY 350 4WD / HUNTER ATV Service Repair Maintenance Overhaul Manual2006 Yamaha BRUIN 350 4WD / HUNTER / GRIZZLY 350 4WD / HUNTER ATV Service Repair Maintenance Overhaul Manual2006 Yamaha BRUIN 350 4WD / HUNTER / GRIZZLY 350 4WD / HUNTER ATV Service Repair Maintenance Overhaul Manual2006 Yamaha BRUIN 350 4WD / HUNTER / GRIZZLY 350 4WD / HUNTER ATV Service Repair Maintenance Overhaul Manual
Basic Information
Identification
Make: Yamaha
Model: Bruin 350 4WD / Hunter, Grizzly 350 4WD / Hunter
Model Variants: BRUIN 350 4WD, BRUIN 350 4WD HUNTER, GRIZZLY 350 4WD, GRIZZLY 350 4WD HUNTER
Year: 2006
Codes
Engine Code: 3GD
Chassis Code Bruin: 4X4-F8201-00
Chassis Code Grizzly: 4X4-F8201-00
Introduction
Market Position
Category: Utility ATV
Target Audience: Hunters, recreational riders, farm use, general utility.
Competitive Analysis
Competitors 2006: Honda Rancher, Suzuki King Quad, Polaris Sportsman, Kawasaki Prairie.
Key Features
Atv Features: 4WD capability, automatic transmission (CVT), powerful engine for its class, rugged construction, user-friendly operation.
Manual Value Proposition
Digital Advantage: Computer-generated for clarity and zoomability, offering superior usability over scanned manuals.
Dealer Equivalence: Identical content to the official Yamaha dealer service manual.
Manual Details
Coverage Areas
Vehicle Models Covered: 2006 Yamaha BRUIN 350 4WD, 2006 Yamaha BRUIN 350 4WD HUNTER, 2006 Yamaha GRIZZLY 350 4WD, 2006 Yamaha GRIZZLY 350 4WD HUNTER
Geographic Coverage: Global (Standard Yamaha Procedures)
Page Count
Estimated Page Count: 400-500 Pages (Estimated for comprehensive service manual)
Manual Type
Type: Service Manual / Repair Manual / Overhaul Manual
Language
Language: English
Format
Format: PDF Download
Manual Coverage
Systems Covered
Engine: Engine disassembly, assembly, inspection, troubleshooting, overhaul, tuning.
Fuel System: Carburetor (Mikuni BSR33) tuning and overhaul, fuel pump, fuel lines, fuel tank.
Transmission Drivetrain: Automatic transmission (CVT), drive shaft, differential, final drive, bearings, seals, lubrication.
Cooling System: Radiator, fan, thermostat, coolant flow, water pump.
Electrical System: Ignition system, starter motor, charging system (stator, regulator/rectifier), battery, lighting, wiring diagrams, fuses, relays.
Suspension Steering: Front and rear suspension, shocks, struts, control arms, bushings, wheel bearings, steering system, tie rods, knuckles.
Braking System: Front and rear disc brakes, brake calipers, master cylinder, brake lines, brake pads, fluid replacement, bleeding procedures.
Chassis Frame: Frame inspection and repair, body panels, fenders, racks, seat, footwells.
Exhaust System: Exhaust pipe, muffler, heat shields, gaskets.
Procedures Included
Maintenance: Routine checks, oil changes, filter replacements, chain adjustment (if applicable), spark plug replacement, valve clearance adjustment.
Troubleshooting: Diagnostic procedures for common problems, electrical faults, engine performance issues, starting problems.
Repair: Detailed step-by-step repair instructions for all major components and systems.
Overhaul: Complete engine and transmission overhaul procedures.
Assembly Disassembly: Comprehensive instructions with exploded views for component removal and installation.
Technical Depth
Depth: In-depth coverage for professional mechanics and advanced DIY users. Includes detailed specifications, tolerances, and diagnostic information.
Manual Specifications
File Format
File Type: PDF
Searchability: Searchable text content.
Print Quality
Image Quality: High resolution, non-blurry images and text. Scalable without quality loss.
Text Clarity: Crisp, clear text for easy reading.
Binding Type
Binding Format Digital: N/A (Digital PDF)
Paper Type
Paper Quality Digital: N/A (Digital PDF)
Completeness
Completeness: Complete factory service manual, equivalent to dealer-issued documentation.
Engine Specifications
Primary Engine
Engine Type: 4-stroke, SOHC, 2-valve
Displacement: 348cc
Bore X Stroke: 83 mm x 64.5 mm
Cooling System: Liquid-cooled
Compression Ratio: 9.2:1
Performance
Horsepower Estimate: Approx. 19-21 HP @ 6000 RPM
Torque Estimate: Approx. 20-22 lb-ft @ 4500 RPM
Fuel System
Fuel Delivery: Mikuni BSR33 carburetor
Fuel Type: Unleaded gasoline (87 octane or higher recommended)
Lubrication
Oil Type: Yamalube 4 (or equivalent SAE 10W-40 API SG or higher)
Oil Capacity With Filter: 1.70 L (1.8 US qt)
Transmission
Standard
Type: Automatic (Yamaha Constant-Velocity Transmission - Ultramatic®)
Drive Modes: 2WD / 4WD (on-demand)
Gear Selection: High, Low, Neutral, Reverse, Park
Features
Engine Braking: Utilizes Ultramatic® CVT for strong engine braking on descents.
Transmission Fluid Type: Yamalube 4 (or equivalent SAE 10W-40 API SG or higher)
Transmission Fluid Capacity: 1.10 L (1.16 US qt)
Dimensions
Exterior
Length: Approx. 76.8 inches (1950 mm)
Width: Approx. 42.9 inches (1090 mm)
Height: Approx. 45.3 inches (1150 mm)
Wheelbase: Approx. 49.2 inches (1250 mm)
Ground Clearance: Approx. 10.1 inches (257 mm)
Weights
Dry Weight: Approx. 591 lbs (268 kg)
Towing Capacity: 1080 lbs (490 kg)
Cargo Capacity Front Rack: 99 lbs (45 kg)
Cargo Capacity Rear Rack: 176 lbs (80 kg)
Safety Features
Ratings
Atv Safety Standards: Designed to meet ANSI standards (where applicable).
Active Features
Braking System: Hydraulic disc brakes front and rear for reliable stopping power.
4Wd Engagement: On-demand 4WD for enhanced traction and control in challenging terrain.
Passive Features
Lighting: Dual 30W halogen headlights and a 30W brakelight/taillight for visibility.
Ergonomics: Designed with rider comfort and control in mind.
Throttle Limiter: Adjustable throttle stop for training new riders.
Technology Features
Infotainment
Features: N/A (Basic Utility ATV, no infotainment system)
Driver Assistance
Features: On-demand 4WD system provides enhanced traction control.
Connectivity
Features: N/A (No electronic connectivity features)
Maintenance
Service Intervals
Initial Service: Refer to manual for break-in service recommendations (typically around 100-200 miles).
Engine Oil Change: Every 3000 km (1800 miles) or 12 months, whichever comes first.
Air Filter Cleaning: Every 1000 km (600 miles) or more frequently in dusty conditions.
Spark Plug Inspection: Every 1000 km (600 miles).
Valve Clearance Check: Every 5000 km (3000 miles).
Fluid Specifications
Engine Oil Spec: SAE 10W-40 API SG (Yamalube 4 recommended)
Brake Fluid Spec: DOT 3 or DOT 4 hydraulic brake fluid
Coolant Spec: High-quality permanent type antifreeze coolant (50/50 mix of ethylene glycol and distilled water)
Known Issues
Common Wear Items: CVT belt wear, wheel bearings, suspension bushings, brake pads.
Potential Issues: Carburetor jetting sensitivity to altitude, potential for CDI unit failure in some older Yamaha models (though not specifically prevalent on this model without further data).
Vehicle History
Brand Heritage
Manufacturer: Yamaha Motor Company
Heritage Focus: Known for innovation, reliability, and performance in powersports, including motorcycles and ATVs.
Model Evolution
Bruin Lineage: The Bruin 350 succeeded models like the Blaster and Warrior, offering a more utility-focused, comfortable ride with independent rear suspension and 4WD.
Grizzly Lineage: The Grizzly line is Yamaha's flagship sport-utility ATV series, known for its off-road prowess. The 350 4WD models offered a more accessible entry into the Grizzly family.
Platform Sharing: The Bruin 350 and Grizzly 350 4WD share significant platform components, including the engine and drivetrain, justifying a common service manual.
Production
Production Period 350Cc: Yamaha produced 350cc class ATVs in various forms from the early 2000s through the early 2010s, with the 350 designation evolving through different chassis and feature sets.
Awards & Recognition
Recognitions
Atv Awards General: Yamaha's ATV lineup consistently receives positive reviews for reliability and performance. While specific awards for the 2006 Bruin/Grizzly 350 might not be widely publicized, the platform benefited from Yamaha's strong reputation in the segment.
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