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Yamaha DT125 DT125R 1987 1988 Workshop Service Repair Manual

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The DT125 and DT125R, produced for the 1987 and 1988 model years, represent a lineage of reliable and capable lightweight dual-sport motorcycles. Known for their robust two-stroke, single-cylinder engines and strong off-road prowess, these models offered a versatile riding experience suitable for both trails and general use. With a focus on durability and straightforward engineering, the DT series has a well-earned reputation for providing dependable performance, making it a popular choice for riders seeking adventure and accessibility. This comprehensive workshop service repair manual provides detailed guidance for the maintenance and repair of the DT125 / DT125R. It covers a wide array of systems, including complete engine overhauls, fuel and transmission systems, chassis and suspension components, braking, and the electrical system. The manual includes step-by-step procedures for routine maintenance, engine rebuilds, carburetor tuning, and troubleshooting, offering in-depth technical specifications and wiring diagrams. This resource is designed to assist owners, mechanics, and technicians in preserving the longevity and optimal performance of their vehicles. 🏷️ Basic Information Identification Make: Yamaha Model: DT125 / DT125R Years Covered: 1987, 1988 Codes Engine Code Indicator: DT125, DT125R 👋 Introduction Market Position Vehicle Segment: Lightweight Dual-Sport / Enduro Motorcycle Competitive Analysis Key Competitors Era: Honda CR125R, Kawasaki KX125, Suzuki RM125 (motocross variants); various enduro machines. Key Features Dt125R Reputation: Known for its reliability, off-road capability, and relatively simple yet effective two-stroke engine. Manual Utility Value Proposition: Essential resource for owners and mechanics to maintain and repair the DT125/DT125R, ensuring longevity and optimal performance. 📋 Manual Details Coverage Areas Manual Scope: Workshop Service Repair Page Count Estimated Pages: Hundreds (as per description) Manual Type Manual Classification: Factory Official Full Service Repair Manual Language Primary Language: English Format Delivery Format: PDF Download 📖 Manual Coverage Systems Covered Engine System: Complete overhaul, diagnostics, tuning, lubrication, cooling, exhaust. Fuel System: Carburetor identification, adjustment, cleaning, fuel tank, fuel lines, petcock. Transmission System: Gearbox operation, clutch, shift mechanism, lubrication, repair procedures. Chassis Frame: Frame inspection, alignment, swingarm, pivot bearings, steering head bearings. Suspension Front: Front fork disassembly, assembly, oil change, seal replacement, spring rates. Brakes Front: Disc brake caliper servicing, hydraulic lines, master cylinder, pad replacement, bleeding. Electrical System: Ignition system, lighting, charging system (stator, regulator/rectifier), battery, wiring diagrams. Cooling System: Air cooling (fins), component checks. Exhaust System: Muffler, pipe inspection, sealing. Wheels Tires: Wheel bearing maintenance, spoke tensioning, tire pressure specifications. Bodywork Plastics: Fairing, fenders, seat, fuel tank removal and installation. Suspension Rear Rear Shock ABSorber: Monoshock unit service, linkage maintenance, damping adjustments. Brakes Rear Rear Brake System: Drum brake inspection, adjustment, shoe replacement. Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustment, spark plug checks, air filter cleaning. Engine Rebuild: Top-end overhaul, piston, rings, cylinder, crankshaft service. Carburetor Tuning: Jetting, idle speed, mixture adjustments for optimal performance. Troubleshooting Diagnostics: Systematic fault finding for common and complex issues. Wiring Diagrams: Detailed electrical schematics for accurate diagnosis and repair. Component Disassembly Assembly: Step-by-step guides for all major motorcycle components. Technical Depth Diagnostic Capability: Advanced diagnostics and troubleshooting for intricate issues. Repair Complexity: Covers everything from basic adjustments to complete engine and chassis overhauls. Completeness: Full factory specification for comprehensive repair and maintenance. 📊 Manual Specifications File Format Document Format: PDF Print Quality Digital Resolution: High resolution, suitable for printing. Binding Type Digital Print Option: Printable in its entirety or specific sections. Paper Type Digital Paper Equivalent: N/A (Digital File) ⚙️ Engine Specifications Primary Engine Engine Type: Two-Stroke, Single-Cylinder Displacement: 123 cc (7.5 cubic inches) Bore X Stroke: 56.4 mm x 50.0 mm (approximate) Compression Ratio: Approx. 7.2:1 (varies slightly by model revision) Cooling System: Forced Air Cooling Ignition System: CDI (Capacitor Discharge Ignition) Spark Plug Type: NGK B8ES (or equivalent, consult manual for specific) Performance Horsepower Estimated: Approx. 17-20 HP (at crankshaft, varies by market and tuning) Torque Estimated: Approx. 14-16 Nm (at crankshaft, varies by market and tuning) Fuel System Carburetor Model: Mikuni VM26SS (typical for this era) Fuel Type: Unleaded Gasoline (min. 91 RON / 87 AKI recommended) Oil Mixture Ratio: 50:1 (2-stroke oil to gasoline in the oil injection system) 🔧 Transmission Standard Transmission Type: 6-Speed Constant Mesh Features Clutch Type: Wet, Multi-Plate Final Drive: Chain Drive (O-ring sealed type typical) 📐 Dimensions Exterior Overall Length: Varies by specific model variant, consult manual for exact figures. Weights Dry Weight Estimated: Approx. 100-110 kg (220-242 lbs) Fuel Tank Capacity: Approx. 9.5 - 10.5 Liters (2.5 - 2.8 Gallons) 🛡️ Safety Features Ratings Crash Safety Standards: N/A (Motorcycle, not subjected to automotive crash ratings) Active Features Braking System: Front Disc Brake, Rear Drum Brake for effective stopping power. Passive Features Frame Construction: Steel Frame providing structural integrity. 💡 Technology Features Infotainment Instrument Cluster: Analog speedometer, tachometer, and basic indicator lights (neutral, turn signals, high beam). Driver Assistance ABS Availability: Not equipped with ABS. Connectivity Connectivity Features: N/A (No modern electronic connectivity...
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Yamaha DT125 DT125R 1987 1988 Workshop Service Repair ManualYamaha DT125 DT125R 1987 1988 Workshop Service Repair ManualYamaha DT125 DT125R 1987 1988 Workshop Service Repair ManualYamaha DT125 DT125R 1987 1988 Workshop Service Repair Manual
The DT125 and DT125R, produced for the 1987 and 1988 model years, represent a lineage of reliable and capable lightweight dual-sport motorcycles. Known for their robust two-stroke, single-cylinder engines and strong off-road prowess, these models offered a versatile riding experience suitable for both trails and general use. With a focus on durability and straightforward engineering, the DT series has a well-earned reputation for providing dependable performance, making it a popular choice for riders seeking adventure and accessibility. This comprehensive workshop service repair manual provides detailed guidance for the maintenance and repair of the DT125 / DT125R. It covers a wide array of systems, including complete engine overhauls, fuel and transmission systems, chassis and suspension components, braking, and the electrical system. The manual includes step-by-step procedures for routine maintenance, engine rebuilds, carburetor tuning, and troubleshooting, offering in-depth technical specifications and wiring diagrams. This resource is designed to assist owners, mechanics, and technicians in preserving the longevity and optimal performance of their vehicles.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
DT125 / DT125R
Years Covered:
1987, 1988
Codes
Engine Code Indicator:
DT125, DT125R
👋 Introduction
Market Position
Vehicle Segment:
Lightweight Dual-Sport / Enduro Motorcycle
Competitive Analysis
Key Competitors Era:
Honda CR125R, Kawasaki KX125, Suzuki RM125 (motocross variants); various enduro machines.
Key Features
Dt125R Reputation:
Known for its reliability, off-road capability, and relatively simple yet effective two-stroke engine.
Manual Utility
Value Proposition:
Essential resource for owners and mechanics to maintain and repair the DT125/DT125R, ensuring longevity and optimal performance.
📋 Manual Details
Coverage Areas
Manual Scope:
Workshop Service Repair
Page Count
Estimated Pages:
Hundreds (as per description)
Manual Type
Manual Classification:
Factory Official Full Service Repair Manual
Language
Primary Language:
English
Format
Delivery Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine System:
Complete overhaul, diagnostics, tuning, lubrication, cooling, exhaust.
Fuel System:
Carburetor identification, adjustment, cleaning, fuel tank, fuel lines, petcock.
Transmission System:
Gearbox operation, clutch, shift mechanism, lubrication, repair procedures.
Chassis Frame:
Frame inspection, alignment, swingarm, pivot bearings, steering head bearings.
Suspension Front:
Front fork disassembly, assembly, oil change, seal replacement, spring rates.
Brakes Front:
Disc brake caliper servicing, hydraulic lines, master cylinder, pad replacement, bleeding.
Electrical System:
Ignition system, lighting, charging system (stator, regulator/rectifier), battery, wiring diagrams.
Cooling System:
Air cooling (fins), component checks.
Exhaust System:
Muffler, pipe inspection, sealing.
Wheels Tires:
Wheel bearing maintenance, spoke tensioning, tire pressure specifications.
Bodywork Plastics:
Fairing, fenders, seat, fuel tank removal and installation.
Suspension Rear
Rear Shock ABSorber:
Monoshock unit service, linkage maintenance, damping adjustments.
Brakes Rear
Rear Brake System:
Drum brake inspection, adjustment, shoe replacement.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain adjustment, spark plug checks, air filter cleaning.
Engine Rebuild:
Top-end overhaul, piston, rings, cylinder, crankshaft service.
Carburetor Tuning:
Jetting, idle speed, mixture adjustments for optimal performance.
Troubleshooting Diagnostics:
Systematic fault finding for common and complex issues.
Wiring Diagrams:
Detailed electrical schematics for accurate diagnosis and repair.
Component Disassembly Assembly:
Step-by-step guides for all major motorcycle components.
Technical Depth
Diagnostic Capability:
Advanced diagnostics and troubleshooting for intricate issues.
Repair Complexity:
Covers everything from basic adjustments to complete engine and chassis overhauls.
Completeness:
Full factory specification for comprehensive repair and maintenance.
📊 Manual Specifications
File Format
Document Format:
PDF
Print Quality
Digital Resolution:
High resolution, suitable for printing.
Binding Type
Digital Print Option:
Printable in its entirety or specific sections.
Paper Type
Digital Paper Equivalent:
N/A (Digital File)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Two-Stroke, Single-Cylinder
Displacement:
123 cc (7.5 cubic inches)
Bore X Stroke:
56.4 mm x 50.0 mm (approximate)
Compression Ratio:
Approx. 7.2:1 (varies slightly by model revision)
Cooling System:
Forced Air Cooling
Ignition System:
CDI (Capacitor Discharge Ignition)
Spark Plug Type:
NGK B8ES (or equivalent, consult manual for specific)
Performance
Horsepower Estimated:
Approx. 17-20 HP (at crankshaft, varies by market and tuning)
Torque Estimated:
Approx. 14-16 Nm (at crankshaft, varies by market and tuning)
Fuel System
Carburetor Model:
Mikuni VM26SS (typical for this era)
Fuel Type:
Unleaded Gasoline (min. 91 RON / 87 AKI recommended)
Oil Mixture Ratio:
50:1 (2-stroke oil to gasoline in the oil injection system)
🔧 Transmission
Standard
Transmission Type:
6-Speed Constant Mesh
Features
Clutch Type:
Wet, Multi-Plate
Final Drive:
Chain Drive (O-ring sealed type typical)
📐 Dimensions
Exterior
Overall Length:
Varies by specific model variant, consult manual for exact figures.
Weights
Dry Weight Estimated:
Approx. 100-110 kg (220-242 lbs)
Fuel Tank Capacity:
Approx. 9.5 - 10.5 Liters (2.5 - 2.8 Gallons)
🛡️ Safety Features
Ratings
Crash Safety Standards:
N/A (Motorcycle, not subjected to automotive crash ratings)
Active Features
Braking System:
Front Disc Brake, Rear Drum Brake for effective stopping power.
Passive Features
Frame Construction:
Steel Frame providing structural integrity.
💡 Technology Features
Infotainment
Instrument Cluster:
Analog speedometer, tachometer, and basic indicator lights (neutral, turn signals, high beam).
Driver Assistance
ABS Availability:
Not equipped with ABS.
Connectivity
Connectivity Features:
N/A (No modern electronic connectivity features).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Refer to manual; typically every 2,000-3,000 km or annually. Crankcase oil change is crucial.
Air Filter Cleaning:
Check and clean every 1,000-2,000 km, especially in dusty conditions.
Chain Lubrication Adjustment:
Lubricate every 500 km, adjust tension as needed according to manual specifications.
Spark Plug Service:
Inspect and clean/gap every 3,000-4,000 km, replace as necessary.
Fluid Specifications
Transmission Oil Type:
Yamaha Gear Oil 10W-30 (or equivalent API GL-4 specification)
Fork Oil Type:
Yamaha Fork Oil G10 (or equivalent SAE 10W)
Brake Fluid Type:
DOT 3 or DOT 4 Hydraulic Brake Fluid
Known Issues
Common Wear Items:
Piston rings, crankshaft seals, clutch plates, and suspension seals are common wear items on high-mileage units.
Carburetor Performance:
Carburetors can be sensitive to altitude and air filter condition; regular cleaning and tuning are beneficial.
Electrical Reliability:
Older wiring harnesses can develop corrosion or damage, affecting ignition or charging systems. Manual is key for troubleshooting.
📚 Vehicle History
Brand Heritage
Yamaha Motorcycle Legacy:
Yamaha has a long history of producing reliable and performance-oriented motorcycles, particularly in the off-road and dual-sport categories.
Model Evolution
Dt Series Development:
The DT series originated in the late 1960s and evolved through various displacements and configurations, emphasizing versatility and durability.
Production
Manufacturing Location Typical:
Japan (primary manufacturing hub for Yamaha at this time)
Production Years Model
Dt125R Production Span:
Covered years 1987-1988, part of a continuous DT125 lineage.
🏆 Awards & Recognition
Recognitions
Model Reputation:
Praised for its robustness and ability to handle diverse terrain, a popular choice for adventure and trail riding.
Ratings
Consumer Ratings Historical:
Generally well-regarded for reliability and ease of maintenance by owners of the era.
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