🏷️ Basic Information Identification Make: Yamaha Model: FJ1200 Product Name: Yamaha FJ1200 Workshop Service Repair Manual Covered Years Description: 1991 Onwards Codes Chassis Code Common: 4X7 (for early models, subsequent revisions may apply) 👋 Introduction Market Position Model Category: Sport Touring Motorcycle Target Audience: FJ1200 owners, technicians, DIY enthusiasts Competitive Analysis Key Competitors Era: Honda ST series, Kawasaki GTR series, Suzuki GSX-S series (earlier models) Key Features Manual Benefit 1: Detailed, step-by-step instructions Manual Benefit 2: Includes essential electrical diagrams Manual Benefit 3: Covers a wide range of repair and maintenance tasks Manual Benefit 4: Year-specific, not generic 📋 Manual Details Coverage Areas Primary Coverage: Workshop Repair, Service, Maintenance Secondary Coverage: Electrical Diagrams, Troubleshooting, Technical Features Page Count Estimated Page Count: Detailed (specific page count not provided in product info, but extensive coverage implied) Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Delivery Method: Instant Download Usability Pc Mac Compatibility: Yes Zoom Functionality: Yes 📖 Manual Coverage Systems Covered Engine: Full engine rebuild, inspection, adjustment, cylinder head, valves, cylinder, piston, crankcase, crankshaft, primary shaft Transmission: Clutch, gearshift linkage, sub-transmission, main transmission, gear ratios (implied) Chassis And Suspension: Front wheel and suspension, rear wheel and suspension, steering Brakes: Hydraulic brake system Electrical: Battery, charging system, ignition system, electric starter, switches, wiring diagrams Fuel System: Fuel system components, tuning, and maintenance Procedures Included Maintenance: Regular service, fluid changes, adjustments, component checks Repair: Component replacement, rebuilding (engine, transmission, brakes), electrical system repair Diagnostics: Troubleshooting guides for common and uncommon issues Installation: Engine removal/installation, component installation Technical Depth Depth Of Coverage: Comprehensive, from basic maintenance to complete engine rebuilds and electrical system repairs 📊 Manual Specifications File Format File Type: PDF Print Quality Print Options: Printable pages, full manual printing possible Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Inline Four-Cylinder, Liquid-Cooled, DOHC Displacement: 1188cc (1.2 Litre) Bore X Stroke: 75.0 mm x 69.0 mm (typical) Compression Ratio: 9.7:1 (typical) Performance Horsepower Approx: Approx. 125-135 HP (depending on model year and market) Torque Approx: Approx. 103-110 Nm (depending on model year and market) Fuel System Fuel Delivery: Carbureted (e.g., Mikuni BS36 or similar) for earlier models, potential for fuel injection in later variations Fuel Type: Unleaded Gasoline 🔧 Transmission Standard Transmission Type: 5-Speed Constant Mesh Features Clutch Type: Wet, Multi-Plate Final Drive: O-Ring Sealed Chain 📐 Dimensions Exterior Length Approx: Approx. 2200-2250 mm Width Approx: Approx. 780-800 mm Height Approx: Approx. 1250-1300 mm Weights Dry Weight Approx: Approx. 240-260 kg Wet Weight Approx: Approx. 260-280 kg 🛡️ Safety Features Passive Features Braking System Front: Dual Hydraulic Disc Brakes with multi-piston calipers Braking System Rear: Single Hydraulic Disc Brake Suspension Front: Telescopic forks with adjustable preload and damping (e.g., Yamaha's Telescopic Front Suspension - T.F.S.) Suspension Rear: Monoshock with adjustable preload and damping (e.g., Yamaha's Monocross suspension system) 💡 Technology Features Infotainment Infotainment Systems: Not applicable to this era of motorcycle, focus is on mechanical and electrical systems. Driver Assistance Rider Aids: Basic rider aids, primarily through advanced chassis and suspension design for stability. Connectivity Connectivity Features: Not applicable to this era of motorcycle. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 6,000 km or 6 months, but refer to manual for exact specification. Valve Clearance Check: Typically around 24,000 km, consult manual for precise interval. Spark Plug Replacement: Varies, often around 12,000 - 24,000 km, check manual. Fluid Specifications Engine Oil Type: Yamalube (Yamaha's brand) or equivalent API SG, JASO MA rated 10W-40 or 20W-50 motorcycle oil (check manual for exact grade). Coolant Type: Permanent Antifreeze/Coolant (50/50 mix of ethylene glycol and distilled water) Brake Fluid Type: DOT 4 Hydraulic Brake Fluid Fork Oil Type: Specific viscosity recommended by Yamaha (e.g., SAE 10W or 15W), check manual for exact specification. Known Issues Common Wear Item 1: Cam chain tensioner wear (can lead to rattling noise) Common Wear Item 2: Carburetor synchronization and cleaning (essential for smooth running) Common Wear Item 3: Rotor replacement for brake discs if worn or warped Potential Electrical Issue: Aging wiring insulation or connectors, especially in high-vibration areas 📚 Vehicle History Brand Heritage Manufacturer Origin: Japan Yamaha Motorcycles Legacy: Yamaha Motor Corporation is a renowned manufacturer of motorcycles, known for innovation and performance across various categories. Model Evolution Fj Series Heritage: The FJ series evolved from earlier Yamaha sport-touring models, focusing on power, comfort, and long-distance capability. Fj1200 Introduction: The FJ1200 was a significant model in Yamaha's sport-touring lineup, offering a powerful engine in a comfortable, long-distance chassis. Production Production Start Year: Original FJ1100 introduced in 1984; FJ1200 introduced in 1986. Model Year Focus: This manual specifically targets models from 1991 onwards, indicating coverage of later iterations and potential updates. 🏆 Awards & Recognition Recognitions Performance Reputation: The FJ1200 was...