🏷️ Basic Information Identification Make: Yamaha Model: FZ6-SSC Model Designation: FZ6-SSC Fazer (FAZER FZS600) Product Name: Yamaha FZ6-SSC 2004-2009 Service Repair Workshop Manual PDF Download Codes Chassis Code: RJ14 👋 Introduction Market Position Segment: Middleweight Naked/Sportbike Category Target Audience: Riders seeking a versatile, sporty, and reliable motorcycle for commuting, touring, and spirited riding. Competitive Analysis Key Competitors: Kawasaki Z750, Suzuki Bandit 650, Honda CB600F Hornet. Key Features Platform: Utilizes the potent R1-derived 4-cylinder engine in a detuned, more street-friendly configuration. Versatility: Balances sporty performance with comfortable ergonomics, making it suitable for both daily commuting and longer journeys (especially in Fazer faired variant). Value Proposition: Offers a high level of performance and build quality for its price point. 📋 Manual Details Coverage Areas Applicable Years: 2004, 2005, 2006, 2007, 2008, 2009 Region Coverage: Global (applicable to models sold in all major markets) Page Count Estimated Pages: ~500+ Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Full engine overhaul, top-end, bottom-end, lubrication system, cooling system, fuel system (EFI), ignition system, emission controls. Transmission: Clutch operation, gearbox disassembly and reassembly, shift mechanism, lubrication. Chassis: Frame, front suspension (forks, steering head), rear suspension (swingarm, shock absorber, linkage), wheels, spokes, bearings. Brakes: Front and rear brake system hydraulics (master cylinders, calipers, lines, fluid), ABS (if equipped), rotor specifications, pad replacement. Electrical: Wiring diagrams, battery, charging system (stator, rectifier/regulator), starting system (starter motor, solenoid), lighting, instruments, sensors, ECU diagnosis, fault codes. Bodywork And Trim: Fairing removal and installation, seat, fuel tank, fenders, exhaust system, fasteners. Procedures Included Maintenance: Routine checks, oil changes, filter replacements, chain adjustment, brake fluid flush, coolant replacement, spark plug service, air filter cleaning/replacement. Diagnostics: Troubleshooting guides, fault code interpretation, electrical system diagnostics, fuel system diagnostics, engine performance analysis. Repair: Step-by-step instructions for engine disassembly, transmission repair, suspension overhaul, brake system rebuilding, electrical component replacement. Specifications: Torque specifications for all fasteners, clearances, adjustments, fluid capacities, pressure specifications. Technical Depth Depth: Comprehensive. Covers everything from basic rider maintenance to full engine and transmission rebuilds. Includes detailed diagnostic procedures and wiring diagrams. 📊 Manual Specifications File Format Quality: High-resolution, searchable text, printable pages. Print Quality Clarity: Sharp text and clear illustrations/diagrams for ease of use. Binding Type Binding: N/A (Digital PDF format) Paper Type Paper: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke, DOHC, inline-four-cylinder Displacement: 599 cc Bore X Stroke: 65.5 mm x 44.5 mm Compression Ratio: 12.2:1 Performance Horsepower Claimed: ~98 HP @ 11,000 RPM Torque Claimed: ~67.7 Nm (49.9 lb-ft) @ 9,500 RPM Fuel System Fuel Delivery: Fuel Injection (Mikuni/Denso, 38mm throttle bodies) Fuel Type: Unleaded gasoline, 95 RON recommended Ignition Ignition System: Digital TCI (Transistor Controlled Ignition) with advance Lubrication Oil Type: Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher, JASO MA Cooling Coolant Type: Yamaha Coolant (Blue) or equivalent ethylene glycol based coolant with distilled water Engine Management ECU: ECU controlled fuel injection and ignition timing 🔧 Transmission Standard Transmission Type: Constant mesh 6-speed Clutch Type: Wet, multiple-disc Features Final Drive: O-ring sealed chain Fluid Specifications Transmission Oil Type: Yamalube Gear Oil 80W-90 API GL-4 (or equivalent) 📐 Dimensions Exterior Length: ~2,095 mm (2,090 mm for Fazer) Width: ~750 mm (775 mm for Fazer) Height: ~1,065 mm (1,210 mm for Fazer) Weights Dry Weight: ~178 kg Wet Weight: ~201 kg (approximate, with fluids and full tank) Fuel Capacity: 19.8 Liters Fuel Reserve: ~3.4 Liters 🛡️ Safety Features Ratings ABS: Optional ABS (Anti-lock Braking System) available on some models. Active Features Braking System: Dual 298mm discs with 4-piston calipers (front), Single 245mm disc with 2-piston caliper (rear). Suspension Damping: Adjustable front forks (preload) and rear shock absorber (preload, rebound damping). Passive Features Lighting: Halogen headlights, LED tail light. 💡 Technology Features Infotainment Instrumentation: Digital speedometer, analog tachometer, multi-function LCD display (odometer, trip meters, fuel gauge, clock). Driver Assistance ABS Availability: Available as an option on certain model years/markets. Connectivity Diagnostic Port: Available for ECU and fault code reading (requires specific diagnostic tools). 🔧 Maintenance Service Intervals Oil Change Interval: Every 6,000 km or 6 months, whichever comes first. Spark Plug Interval: Inspect every 12,000 km, replace as needed. Air Filter Interval: Clean every 12,000 km, replace as needed. Coolant Flush Interval: Every 24,000 km or 2 years. Brake Fluid Interval: Flush every 12,000 km or 1 year. Chain Maintenance: Lubricate every 1,000 km, adjust slack every 1,000 km. Fluid Specifications Engine Oil Capacity: 3.4 Liters (without filter), 3.7 Liters (with filter) Coolant Capacity: 2.0 Liters Brake Fluid Type: DOT 4 Known Issues Common Wear Items: Chain and sprockets, brake pads, tires, fork seals (depending on mileage and maintenance). Potential Electrical: Occasional issues with the rectifier/regulator or stator on higher mileage units. Fueling System: Ensure proper fuel quality to avoid potential injector issues....