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Yamaha Grizzly 700 All Terrain Vehicle Complete Workshop Service Repair Manual 2006 2007 2008 2009 2010 2011 2012

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🏷️ Basic Information Identification Make: Yamaha Model: Grizzly 700 Product Type: Workshop Service Repair Manual Codes Applicable Years: 2006, 2007, 2008, 2009, 2010, 2011, 2012 Generation Generation Code: 1st Generation (2006-2007), 1st Generation Facelift (2008-2015) 👋 Introduction Market Position Vehicle Segment: High-performance, utility-focused All-Terrain Vehicle (ATV). Competitive Analysis Key Competitors: Honda Foreman/Rancher, Polaris Sportsman, Can-Am Outlander/Renegade, Kawasaki Brute Force. Key Features Atv Features: Powerful 686cc liquid-cooled SOHC engine, automatic transmission (Yamaha Ultramatic®), On-Command® 4WD with locking front differential, independent front and rear suspension, hydraulic disc brakes, electric power steering (EPS) on select models, rugged construction. 📋 Manual Details Coverage Areas Languages: English Manual Scope: Complete Workshop Service and Repair Page Count Estimated Page Count: ~600-800 pages (typical for this type of comprehensive manual) Manual Type Manual Type: Service Manual / Workshop Manual / Repair Manual Format Digital Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine overhaul, internal components (pistons, rings, connecting rods, crankshaft, valves, camshafts), cylinder head, lubrication system, cooling system, fuel system, starting system, ignition system, emission control systems. Transmission Drivetrain: Automatic transmission (Ultramatic), CVT components, clutch, differential (front and rear), drive shafts, axles, constant velocity joints (CVTs), final drive. Chassis Suspension: Front and rear suspension systems (independent), shock absorbers, springs, control arms, steering knuckles, wheel bearings, hub assemblies, chassis frame inspection and repair. Brakes: Hydraulic brake system, brake calipers, brake pads, brake rotors, brake lines, master cylinder, parking brake, bleeding procedures. Electrical Electronics: Wiring diagrams, battery, starter motor, alternator, lighting system (headlights, taillights, indicators), instrumentation, ignition switch, relays, fuses, sensors, ECU/ECM troubleshooting, charging system. Bodywork Plastics: Body panel removal and installation, seat removal, storage compartments, fenders, racks, trim pieces, plastic component repair. Steering: Steering column, tie rods, steering linkage, EPS (Electronic Power Steering) system (if equipped), wheel alignment specifications. Procedures Included Routine Maintenance: Oil change intervals, filter replacements (oil, air), spark plug replacement, valve clearance adjustment, lubrication points, battery maintenance, tire pressure checks. Troubleshooting: Diagnostic charts, common problems and their solutions, fault finding for engine, electrical, and mechanical systems, error code interpretation (if applicable). Repair Rebuild: Step-by-step disassembly and reassembly procedures for all major components, torque specifications for all fasteners, special tool requirements. Technical Specifications: Detailed technical data, measurements, tolerances, and specifications for all parts and systems. Wiring Diagrams: Comprehensive electrical wiring diagrams for all circuits and components. Technical Depth Depth Of Coverage: Comprehensive from basic maintenance to full engine and transmission rebuilds, including advanced diagnostics and electrical system troubleshooting. 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: High-resolution, printable pages with clear text and legible diagrams. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 686cc liquid-cooled, SOHC, 4-valve, 4-stroke single-cylinder Bore X Stroke: 100.0 mm x 83.0 mm (typical for this engine) Compression Ratio: 9.2:1 (typical for this engine) Performance Horsepower Est: ~45-50 hp (estimated, actual figures vary slightly by year/tune) Torque Est: ~50-55 Nm (estimated) Fuel System Fuel Delivery: Mikuni 44mm throttle body with fuel injection (EFI) for most models, carburetor on early models. Fuel Type: Unleaded gasoline, 87 octane or higher. Lubrication Oil Type: Yamalube 4G SAE 10W-40 or equivalent high-quality motorcycle/ATV engine oil. Cooling System Coolant Type: Ethylene glycol-based coolant, 50/50 mix with distilled water. 🔧 Transmission Standard Transmission Type: Yamaha Ultramatic® automatic transmission with V-belt (CVT). Drive Modes: High, Low, Neutral, Reverse, Park. Features Engine Braking: Utilizes a centrifugal clutch for strong, consistent engine braking on descents. Drive System: On-Command® 2WD/4WD with locking front differential (selectable). Fluid Specifications Transmission Oil Type: Yamalube Gear Oil (specific viscosity recommended in manual, typically SAE 80W-90 GL-3 or GL-4 for final drive/gearbox). 📐 Dimensions Exterior Length: Approx. 82.1 inches (2085 mm) Width: Approx. 46.5 inches (1180 mm) Height: Approx. 47.2 inches (1199 mm) Wheelbase: Approx. 50.4 inches (1280 mm) Weights Dry Weight: Approx. 570 lbs (258 kg) Towing Capacity: 600 kg (1322 lbs) Rack Capacity Front: 99 lbs (45 kg) Rack Capacity Rear: 198 lbs (90 kg) 🛡️ Safety Features Ratings Atv Safety Standards: Complies with ANSI/SVIA 1-2010 and B71.1-2003 (where applicable). Active Features Braking System: Hydraulic disc brakes (front and rear), sealed brake system. 4Wd System: On-Command® 4WD with locking front differential for superior traction in challenging terrain. Passive Features Ergonomics: Comfortable seating position, accessible controls, large floorboards with serrated pegs for grip. Lighting: Dual 30W halogen headlights, 8W LED taillight. 💡 Technology Features Infotainment Instrument Cluster: Digital LCD meter displaying speedometer, odometer, trip meter, clock, 2WD/4WD status, fuel gauge, and warning lights. Driver Assistance Electric Power Steering Eps: Standard on many models for reduced steering effort, especially at low speeds and over rough terrain. Provides variable assist based on speed and terrain. Connectivity Diagnostic Ports: Access to diagnostic information through specific connectors for service. 🔧 Maintenance Service Intervals Engine Oil Change: Every 100 hours or...
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Yamaha Grizzly 700 All Terrain Vehicle Complete Workshop Service Repair Manual 2006 2007 2008 2009 2010 2011 2012
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Grizzly 700
Product Type:
Workshop Service Repair Manual
Codes
Applicable Years:
2006, 2007, 2008, 2009, 2010, 2011, 2012
Generation
Generation Code:
1st Generation (2006-2007), 1st Generation Facelift (2008-2015)
👋 Introduction
Market Position
Vehicle Segment:
High-performance, utility-focused All-Terrain Vehicle (ATV).
Competitive Analysis
Key Competitors:
Honda Foreman/Rancher, Polaris Sportsman, Can-Am Outlander/Renegade, Kawasaki Brute Force.
Key Features
Atv Features:
Powerful 686cc liquid-cooled SOHC engine, automatic transmission (Yamaha Ultramatic®), On-Command® 4WD with locking front differential, independent front and rear suspension, hydraulic disc brakes, electric power steering (EPS) on select models, rugged construction.
📋 Manual Details
Coverage Areas
Languages:
English
Manual Scope:
Complete Workshop Service and Repair
Page Count
Estimated Page Count:
~600-800 pages (typical for this type of comprehensive manual)
Manual Type
Manual Type:
Service Manual / Workshop Manual / Repair Manual
Format
Digital Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine overhaul, internal components (pistons, rings, connecting rods, crankshaft, valves, camshafts), cylinder head, lubrication system, cooling system, fuel system, starting system, ignition system, emission control systems.
Transmission Drivetrain:
Automatic transmission (Ultramatic), CVT components, clutch, differential (front and rear), drive shafts, axles, constant velocity joints (CVTs), final drive.
Chassis Suspension:
Front and rear suspension systems (independent), shock absorbers, springs, control arms, steering knuckles, wheel bearings, hub assemblies, chassis frame inspection and repair.
Brakes:
Hydraulic brake system, brake calipers, brake pads, brake rotors, brake lines, master cylinder, parking brake, bleeding procedures.
Electrical Electronics:
Wiring diagrams, battery, starter motor, alternator, lighting system (headlights, taillights, indicators), instrumentation, ignition switch, relays, fuses, sensors, ECU/ECM troubleshooting, charging system.
Bodywork Plastics:
Body panel removal and installation, seat removal, storage compartments, fenders, racks, trim pieces, plastic component repair.
Steering:
Steering column, tie rods, steering linkage, EPS (Electronic Power Steering) system (if equipped), wheel alignment specifications.
Procedures Included
Routine Maintenance:
Oil change intervals, filter replacements (oil, air), spark plug replacement, valve clearance adjustment, lubrication points, battery maintenance, tire pressure checks.
Troubleshooting:
Diagnostic charts, common problems and their solutions, fault finding for engine, electrical, and mechanical systems, error code interpretation (if applicable).
Repair Rebuild:
Step-by-step disassembly and reassembly procedures for all major components, torque specifications for all fasteners, special tool requirements.
Technical Specifications:
Detailed technical data, measurements, tolerances, and specifications for all parts and systems.
Wiring Diagrams:
Comprehensive electrical wiring diagrams for all circuits and components.
Technical Depth
Depth Of Coverage:
Comprehensive from basic maintenance to full engine and transmission rebuilds, including advanced diagnostics and electrical system troubleshooting.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printability:
High-resolution, printable pages with clear text and legible diagrams.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
686cc liquid-cooled, SOHC, 4-valve, 4-stroke single-cylinder
Bore X Stroke:
100.0 mm x 83.0 mm (typical for this engine)
Compression Ratio:
9.2:1 (typical for this engine)
Performance
Horsepower Est:
~45-50 hp (estimated, actual figures vary slightly by year/tune)
Torque Est:
~50-55 Nm (estimated)
Fuel System
Fuel Delivery:
Mikuni 44mm throttle body with fuel injection (EFI) for most models, carburetor on early models.
Fuel Type:
Unleaded gasoline, 87 octane or higher.
Lubrication
Oil Type:
Yamalube 4G SAE 10W-40 or equivalent high-quality motorcycle/ATV engine oil.
Cooling System
Coolant Type:
Ethylene glycol-based coolant, 50/50 mix with distilled water.
🔧 Transmission
Standard
Transmission Type:
Yamaha Ultramatic® automatic transmission with V-belt (CVT).
Drive Modes:
High, Low, Neutral, Reverse, Park.
Features
Engine Braking:
Utilizes a centrifugal clutch for strong, consistent engine braking on descents.
Drive System:
On-Command® 2WD/4WD with locking front differential (selectable).
Fluid Specifications
Transmission Oil Type:
Yamalube Gear Oil (specific viscosity recommended in manual, typically SAE 80W-90 GL-3 or GL-4 for final drive/gearbox).
📐 Dimensions
Exterior
Length:
Approx. 82.1 inches (2085 mm)
Width:
Approx. 46.5 inches (1180 mm)
Height:
Approx. 47.2 inches (1199 mm)
Wheelbase:
Approx. 50.4 inches (1280 mm)
Weights
Dry Weight:
Approx. 570 lbs (258 kg)
Towing Capacity:
600 kg (1322 lbs)
Rack Capacity Front:
99 lbs (45 kg)
Rack Capacity Rear:
198 lbs (90 kg)
🛡️ Safety Features
Ratings
Atv Safety Standards:
Complies with ANSI/SVIA 1-2010 and B71.1-2003 (where applicable).
Active Features
Braking System:
Hydraulic disc brakes (front and rear), sealed brake system.
4Wd System:
On-Command® 4WD with locking front differential for superior traction in challenging terrain.
Passive Features
Ergonomics:
Comfortable seating position, accessible controls, large floorboards with serrated pegs for grip.
Lighting:
Dual 30W halogen headlights, 8W LED taillight.
💡 Technology Features
Infotainment
Instrument Cluster:
Digital LCD meter displaying speedometer, odometer, trip meter, clock, 2WD/4WD status, fuel gauge, and warning lights.
Driver Assistance
Electric Power Steering Eps:
Standard on many models for reduced steering effort, especially at low speeds and over rough terrain. Provides variable assist based on speed and terrain.
Connectivity
Diagnostic Ports:
Access to diagnostic information through specific connectors for service.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 100 hours or 6 months, whichever comes first.
Oil Filter Replacement:
Replace engine oil filter every 200 hours or 12 months.
Air Filter Cleaning:
Clean air filter element every 50 hours or 3 months (more frequently in dusty conditions).
Spark Plug Replacement:
Inspect every 100 hours, replace as needed or at scheduled intervals (e.g., 300 hours).
Valve Clearance Check:
Inspect and adjust every 500 hours.
Fluid Specifications
Engine Oil Capacity:
Approx. 2.4 L (2.5 US qt) with filter change.
Radiator Coolant Capacity:
Approx. 1.8 L (1.9 US qt).
Final Drive Gear Oil Capacity:
Approx. 0.25 L (0.26 US qt) for rear differential, check manual for front differential.
Known Issues
Common Wear Items:
CVT belt wear, wheel bearings, ball joints, tie rod ends due to demanding off-road use.
Electronic Power Steering Eps:
Early EPS systems could be prone to failure; firmware updates and proper maintenance are key. Check for any recalls or service bulletins related to EPS.
Overheating:
Can occur during extreme conditions or if cooling system is not maintained. Ensure radiator is clean and coolant levels are correct.
Fuel System Clogging:
Ethanol in fuel can sometimes cause issues with fuel lines or injectors if not properly maintained or if the ATV sits for extended periods.
📚 Vehicle History
Brand Heritage
Yamaha Atv Legacy:
Yamaha has a long-standing reputation for building durable, reliable, and high-performance ATVs, pioneering many features in the industry.
Model Evolution
Grizzly 700 Introduction:
The Grizzly 700 was introduced in 2006, building on the success of the Grizzly 660, and was one of the first ATVs to feature electric power steering (EPS) as standard on many models.
Year Specific Updates:
The years covered (2006-2012) represent the initial major generation of the Grizzly 700, with updates often including minor styling tweaks, ECU remapping, and refinement of the EPS system. Fuel injection became standard across the line during this period.
Production
Manufacturing Location:
Primarily manufactured in Japan and the United States by Yamaha Motor Corporation.
🏆 Awards & Recognition
Recognitions
Atv Test Magazine Awards:
The Grizzly 700 has consistently received high ratings and awards from ATV magazines and reviewers for its performance, reliability, and capability in its class.
Ratings
Consumer Satisfaction:
Generally high consumer satisfaction due to Yamaha's reputation for build quality and durability.
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