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Yamaha Kodiak YFM400FAR 400 2003 ATV Service Repair Workshop Manual

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The 2003 Yamaha Kodiak YFM400FAR is a robust All-Terrain Vehicle (ATV) engineered for reliable performance in diverse conditions. Featuring a 386cc air-cooled, 4-stroke, SOHC, 4-valve engine paired with renowned automatic transmission, this ATV offers smooth power delivery and effective engine braking. Its On-Command 4WD system provides selectable drive modes, while independent front and swingarm rear suspension ensure a comfortable ride. Known for its durability and capability, the Kodiak 400 is designed for utility and recreational use, offering features such as sealed hydraulic disc brakes for dependable stopping power and a practical cargo capacity on its front and rear racks. This comprehensive Service Repair Workshop Manual provides detailed information essential for the maintenance and repair of your 2003 Yamaha Kodiak YFM400FAR ATV. It covers all major systems, including the engine, transmission, chassis, and electrical components, with step-by-step procedures for disassembly, assembly, and troubleshooting. The manual includes scheduled maintenance guidelines, fluid specifications, and diagnostic charts to help owners and technicians address common issues and ensure the longevity and optimal performance of the vehicle. Its detailed coverage empowers users to perform everything from routine checks and oil changes to complete component overhauls. 🏷️ Basic Information Identification Make: Yamaha Model: Kodiak 400 Model Code: YFM400FAR Year: 2003 Vehicle Type: All-Terrain Vehicle (ATV) Engine Type: 4-stroke, SOHC, 4-valve Codes Manual Product Name: Yamaha Kodiak YFM400FAR 400 2003 ATV Service Repair Workshop Manual PDF Download 👋 Introduction Market Position Segment: Mid-size utility ATV, known for its reliability and capability in various terrains. Competitive Analysis Competitors: Honda Foreman 400, Suzuki Vinson 500, Polaris Sportsman 400/500. Key Features Engine Type: Air-cooled, 4-stroke, SOHC engine for robust performance and durability. Transmission: Yamaha's Ultramatic automatic transmission with engine braking for smooth engagement and control. Drivetrain: On-Command 4WD system allowing rider selection between 2WD and 4WD. Suspension: Independent front suspension and swingarm rear suspension for comfortable and stable ride. Braking: Sealed hydraulic disc brakes front and rear for reliable stopping power. Manual Utility Benefit For Owner: Empowers owners to perform routine maintenance, diagnostics, and repairs, saving time and money while ensuring optimal performance and longevity of the ATV. 📋 Manual Details Coverage Areas Primary Coverage: Complete service, repair, and workshop information for the 2003 Yamaha Kodiak YFM400FAR 400 ATV. Page Count Estimated Pages: Hundreds (Specific count not provided in product description, typical for comprehensive workshop manuals) Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Engine assembly, disassembly, tuning, lubrication, cooling system, fuel system, ignition system, exhaust system, engine diagnostics. Transmission: Automatic transmission (CVT - Ultramatic), clutch, gear shifting, drive shafts, differentials, maintenance. Chassis: Frame, suspension (front and rear), steering system, wheels, tires, brakes (front and rear), parking brake. Electrical: Battery, charging system (stator, regulator/rectifier), starter motor, ignition system, lighting, instrumentation, wiring diagrams, troubleshooting electrical faults. Fuel System: Carburetor (type, jetting, adjustments, cleaning), fuel pump, fuel tank, fuel lines, fuel filter. Cooling System: Radiator, fan, coolant hoses, thermostat, coolant specifications. Bodywork: Body panels, fenders, seat, handlebars, racks, storage compartments. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug checks, valve clearance adjustments, lubrication points, brake adjustments. Repair: Engine overhaul, transmission rebuild, carburetor repair, suspension component replacement, brake system service, electrical component repair. Troubleshooting: Diagnostic charts for common issues, symptom-based troubleshooting guides, fault code identification (if applicable). Disassembly Assembly: Step-by-step instructions for disassembling and reassembling all major vehicle components. Technical Depth Depth: Comprehensive (covers everything from routine maintenance to full engine and transmission rebuilds, including detailed electrical diagnostics and wiring diagrams). 📊 Manual Specifications File Format Format: PDF Searchability: Typically searchable text within PDF for easy navigation. Print Quality Quality: High-resolution, clear illustrations and text suitable for printing. Binding Type Binding: N/A (Digital download) Paper Type Paper: N/A (Digital download) ⚙️ Engine Specifications Primary Engine Engine Family: Yamaha Kodiak Series Displacement: 386cc Bore X Stroke: 83.0 mm x 71.5 mm Compression Ratio: 9.2:1 Valve Configuration: SOHC, 4-valve Cooling Method: Air-cooled Performance Horsepower: Approx. 22-25 HP (Manufacturer's rating may vary slightly) Torque: Not explicitly stated, but robust for its class. Fuel System Carburetor Type: Mikuni BSR33 (Single Carburetor) Fuel Type: Unleaded gasoline Fuel Tank Capacity: 15.0 L (3.96 gal) 🔧 Transmission Standard Transmission Type: Yamaha Ultramatic Automatic (Continuously Variable Transmission - CVT) Drive Modes: High, Low, Neutral, Reverse Engine Braking: Yes (Integral to Ultramatic system) Optional Transmission Options: N/A (CVT is standard) Features Clutch Type: Wet centrifugal clutch Final Drive: Shaft drive with selectable 2WD/4WD Fluid Specifications Transmission Fluid Type: Yamalube 4 (or equivalent SAE 10W-40 motorcycle oil, check manual for exact spec) Fluid Capacities Transmission Oil Capacity: 0.60 L (0.63 US qt) without filter change, 0.65 L (0.69 US qt) with filter change. 📐 Dimensions Exterior Length: 1995 mm (78.5 in) Width: 1110 mm (43.7 in) Height: 1130 mm (44.5 in) Wheelbase: 1240 mm (48.8 in) Ground Clearance: 230...
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Type: Atv
Verkoper:
Sku: 90296
Collecties: ALL ATV Powersports

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Yamaha Kodiak YFM400FAR 400 2003 ATV Service Repair Workshop ManualYamaha Kodiak YFM400FAR 400 2003 ATV Service Repair Workshop ManualYamaha Kodiak YFM400FAR 400 2003 ATV Service Repair Workshop ManualYamaha Kodiak YFM400FAR 400 2003 ATV Service Repair Workshop Manual
The 2003 Yamaha Kodiak YFM400FAR is a robust All-Terrain Vehicle (ATV) engineered for reliable performance in diverse conditions. Featuring a 386cc air-cooled, 4-stroke, SOHC, 4-valve engine paired with renowned automatic transmission, this ATV offers smooth power delivery and effective engine braking. Its On-Command 4WD system provides selectable drive modes, while independent front and swingarm rear suspension ensure a comfortable ride. Known for its durability and capability, the Kodiak 400 is designed for utility and recreational use, offering features such as sealed hydraulic disc brakes for dependable stopping power and a practical cargo capacity on its front and rear racks. This comprehensive Service Repair Workshop Manual provides detailed information essential for the maintenance and repair of your 2003 Yamaha Kodiak YFM400FAR ATV. It covers all major systems, including the engine, transmission, chassis, and electrical components, with step-by-step procedures for disassembly, assembly, and troubleshooting. The manual includes scheduled maintenance guidelines, fluid specifications, and diagnostic charts to help owners and technicians address common issues and ensure the longevity and optimal performance of the vehicle. Its detailed coverage empowers users to perform everything from routine checks and oil changes to complete component overhauls.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Kodiak 400
Model Code:
YFM400FAR
Year:
2003
Vehicle Type:
All-Terrain Vehicle (ATV)
Engine Type:
4-stroke, SOHC, 4-valve
Codes
Manual Product Name:
Yamaha Kodiak YFM400FAR 400 2003 ATV Service Repair Workshop Manual PDF Download
👋 Introduction
Market Position
Segment:
Mid-size utility ATV, known for its reliability and capability in various terrains.
Competitive Analysis
Competitors:
Honda Foreman 400, Suzuki Vinson 500, Polaris Sportsman 400/500.
Key Features
Engine Type:
Air-cooled, 4-stroke, SOHC engine for robust performance and durability.
Transmission:
Yamaha's Ultramatic automatic transmission with engine braking for smooth engagement and control.
Drivetrain:
On-Command 4WD system allowing rider selection between 2WD and 4WD.
Suspension:
Independent front suspension and swingarm rear suspension for comfortable and stable ride.
Braking:
Sealed hydraulic disc brakes front and rear for reliable stopping power.
Manual Utility
Benefit For Owner:
Empowers owners to perform routine maintenance, diagnostics, and repairs, saving time and money while ensuring optimal performance and longevity of the ATV.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete service, repair, and workshop information for the 2003 Yamaha Kodiak YFM400FAR 400 ATV.
Page Count
Estimated Pages:
Hundreds (Specific count not provided in product description, typical for comprehensive workshop manuals)
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Engine assembly, disassembly, tuning, lubrication, cooling system, fuel system, ignition system, exhaust system, engine diagnostics.
Transmission:
Automatic transmission (CVT - Ultramatic), clutch, gear shifting, drive shafts, differentials, maintenance.
Chassis:
Frame, suspension (front and rear), steering system, wheels, tires, brakes (front and rear), parking brake.
Electrical:
Battery, charging system (stator, regulator/rectifier), starter motor, ignition system, lighting, instrumentation, wiring diagrams, troubleshooting electrical faults.
Fuel System:
Carburetor (type, jetting, adjustments, cleaning), fuel pump, fuel tank, fuel lines, fuel filter.
Cooling System:
Radiator, fan, coolant hoses, thermostat, coolant specifications.
Bodywork:
Body panels, fenders, seat, handlebars, racks, storage compartments.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plug checks, valve clearance adjustments, lubrication points, brake adjustments.
Repair:
Engine overhaul, transmission rebuild, carburetor repair, suspension component replacement, brake system service, electrical component repair.
Troubleshooting:
Diagnostic charts for common issues, symptom-based troubleshooting guides, fault code identification (if applicable).
Disassembly Assembly:
Step-by-step instructions for disassembling and reassembling all major vehicle components.
Technical Depth
Depth:
Comprehensive (covers everything from routine maintenance to full engine and transmission rebuilds, including detailed electrical diagnostics and wiring diagrams).
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Typically searchable text within PDF for easy navigation.
Print Quality
Quality:
High-resolution, clear illustrations and text suitable for printing.
Binding Type
Binding:
N/A (Digital download)
Paper Type
Paper:
N/A (Digital download)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Yamaha Kodiak Series
Displacement:
386cc
Bore X Stroke:
83.0 mm x 71.5 mm
Compression Ratio:
9.2:1
Valve Configuration:
SOHC, 4-valve
Cooling Method:
Air-cooled
Performance
Horsepower:
Approx. 22-25 HP (Manufacturer's rating may vary slightly)
Torque:
Not explicitly stated, but robust for its class.
Fuel System
Carburetor Type:
Mikuni BSR33 (Single Carburetor)
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
15.0 L (3.96 gal)
🔧 Transmission
Standard
Transmission Type:
Yamaha Ultramatic Automatic (Continuously Variable Transmission - CVT)
Drive Modes:
High, Low, Neutral, Reverse
Engine Braking:
Yes (Integral to Ultramatic system)
Optional
Transmission Options:
N/A (CVT is standard)
Features
Clutch Type:
Wet centrifugal clutch
Final Drive:
Shaft drive with selectable 2WD/4WD
Fluid Specifications
Transmission Fluid Type:
Yamalube 4 (or equivalent SAE 10W-40 motorcycle oil, check manual for exact spec)
Fluid Capacities
Transmission Oil Capacity:
0.60 L (0.63 US qt) without filter change, 0.65 L (0.69 US qt) with filter change.
📐 Dimensions
Exterior
Length:
1995 mm (78.5 in)
Width:
1110 mm (43.7 in)
Height:
1130 mm (44.5 in)
Wheelbase:
1240 mm (48.8 in)
Ground Clearance:
230 mm (9.1 in)
Weights
Dry Weight:
253 kg (558 lbs)
Curb Weight:
Not specified, but typically slightly higher than dry weight.
Cargo
Front Rack Capacity:
20 kg (44 lbs)
Rear Rack Capacity:
40 kg (88 lbs)
Towing
Towing Capacity:
500 kg (1102 lbs)
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (ATVs are not typically subjected to automotive crash tests)
Active Features
Braking System:
Sealed hydraulic disc brakes, front and rear. Parking brake.
Drivetrain Control:
On-Command 2WD/4WD system with differential lock on front axle (in 4WD mode).
Passive Features
Lighting:
Dual 30W halogen headlights, 5W/21W taillight/stoplight.
Operator Controls:
Ergonomic handlebar design, thumb throttle, comfortable seating position.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic instrumentation, no complex infotainment)
Driver Assistance
Driver Assistance Features:
N/A (Focus on mechanical capabilities)
Connectivity
Connectivity Options:
N/A (No integrated connectivity features)
Instrumentation
Dashboard Features:
Speedometer, odometer, trip meter, fuel gauge, neutral indicator, reverse indicator, 2WD/4WD indicator, high beam indicator, oil change indicator.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 100 hours or 6 months (whichever comes first).
Air Filter Cleaning:
Every 20 hours or as needed based on conditions.
Spark Plug Check:
Every 100 hours or 12 months.
Valve Clearance Check:
Every 100 hours or 12 months.
Brake Fluid Check:
Every 6 months.
Fluid Specifications
Engine Oil Type:
Yamalube 4 (or equivalent SAE 10W-40, API SG or higher) - check manual for exact specification.
Engine Oil Capacity:
1.70 L (1.80 US qt) without oil filter change, 1.80 L (1.90 US qt) with oil filter change.
Coolant Type:
High-quality ethylene glycol-based antifreeze coolant mixed with distilled water (50:50 ratio).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Common Wear Item:
Drive belts in the CVT can wear over time and require replacement.
Carburetor Tuning:
Carburetor jetting may need adjustment based on altitude and modifications.
Electrical Connections:
Corrosion on electrical connectors, especially in wet environments, can cause intermittent issues.
📚 Vehicle History
Brand Heritage
Brand Origin:
Yamaha Motor Company, a Japanese multinational corporation known for its wide range of products including motorcycles, musical instruments, and marine products.
Model Evolution
Predecessor:
Yamaha Big Bear series, Yamaha Wolverine.
Significance:
The Kodiak line represented Yamaha's push for more powerful and feature-rich utility ATVs, blending comfort with rugged performance.
Generation:
This 2003 model falls within a generation known for its robust chassis and the introduction of the Ultramatic CVT system.
Production
Production Period:
The Kodiak 400 line was produced for several years around the early 2000s, with updates and variations.
🏆 Awards & Recognition
Recognitions
Industry Awards:
Not specifically documented for this model year in public domain, but generally well-regarded for reliability within its class.
Ratings
Consumer Satisfaction:
Yamaha ATVs, including the Kodiak line, generally receive positive consumer satisfaction ratings for durability and performance.
Certifications
Safety Certifications:
Meets all applicable EPA and ANSI standards for ATVs at the time of manufacture.
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