🏷️ Basic Information Identification Make: Yamaha Model: Raptor 700 Model Variant: Raptor 700 Codes Model Year Code: 2005-2006 👋 Introduction Market Position Vehicle Type: High-performance sport ATV Target Audience: Enthusiasts, off-road riders, competitive racers. Competitive Analysis Key Competitors: Suzuki QuadRacer 450, Honda TRX450R, Polaris Outlaw 525. Key Features Engine Architecture: DOHC, 4-valve, single-cylinder, liquid-cooled. Performance Focus: Emphasis on power, torque, and handling for off-road sport riding. Technological Advancements: Electronic fuel injection (EFI) for improved throttle response and efficiency. 📋 Manual Details Coverage Areas Manual Type: Factory Service Manual / Repair Manual Language: English Format: Downloadable Digital Format (PDF) Page Count Estimated Page Count: Refer to actual document for exact count (typically 300-600 pages for this type of vehicle) 📖 Manual Coverage Systems Covered Engine: Complete engine disassembly, assembly, inspection, and repair of all internal components including cylinder, piston, crankshaft, camshaft, valve train, lubrication system, and cooling system. Fuel System: Fuel injection system components (injector, fuel pump, regulator, throttle body), fuel tank, fuel lines, and fuel filter service and troubleshooting. Transmission: Clutch assembly, transmission gears, shift mechanism, and lubrication system. Drivetrain: Shaft drive, universal joints, final drive housing, and bearings. Brakes: Front and rear hydraulic disc brake systems, master cylinders, calipers, brake pads, rotors, and brake lines. Bleeding procedures and specifications. Suspension: Front A-arm suspension, rear swingarm, shock absorbers, springs, bushings, and alignment procedures. Steering: Handlebar assembly, steering stem, bearings, and tie rod ends. Electrical System: Ignition system, starting system (starter motor, starter solenoid), charging system (stator, voltage regulator/rectifier), battery, lighting system (headlight, taillight, brake lights), and wiring diagrams. Frame And Bodywork: Chassis inspection, frame integrity, plastic body panels, seats, and skid plates. Procedures Included Maintenance: Scheduled maintenance tasks, lubrication points, filter replacement (air, oil), spark plug service, chain adjustment, and general cleaning procedures. Troubleshooting: Diagnostic charts and symptom-based troubleshooting for common issues across all systems. Repair: Step-by-step disassembly and reassembly instructions for all major components and systems. Rebuild: Complete engine and transmission rebuild procedures with detailed specifications and tolerances. Diagnostic Procedures: Specific diagnostic tests for electrical components, fuel system sensors, and engine performance. Technical Depth Depth Level: Comprehensive, covering basic maintenance to complete engine and transmission overhauls. Detail Level: Detailed diagrams, torque specifications, tolerances, and diagnostic flowcharts. 📊 Manual Specifications File Format File Type: PDF Searchable Text: Yes (typically) Printability: Printable Print Quality Image Resolution: High-resolution for clear diagrams and illustrations. Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, DOHC, 4-stroke, 5-valve Displacement: 686 cc Bore X Stroke: 100.0 mm x 83.9 mm Compression Ratio: 9.0:1 Performance Horsepower Estimate: Approx. 53 hp @ 6,000 rpm (manufacturer claims may vary, actual dyno results can differ) Torque Estimate: Approx. 50 lb-ft @ 5,500 rpm (manufacturer claims may vary) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with Mikuni 44mm throttle body Fuel Type: Unleaded gasoline, minimum 87 octane Ignition Ignition System: TCI (Transistor Controlled Ignition) Cooling System Cooling Method: Liquid-cooled Lubrication System Oil Type: Yamalube 4 (or equivalent) 10W-40 motorcycle oil (check manual for specific API service classification) Oil Capacity: Refer to manual for precise capacity with filter change (typically around 2.0-2.5 liters) 🔧 Transmission Standard Transmission Type: 5-speed, constant mesh, wet multi-disc clutch Drive Type: Chain drive Features Reverse Gear: Yes Clutch Operation: Hydraulic 📐 Dimensions Exterior Overall Length: 7,140 mm (71.4 inches) Overall Width: 1,170 mm (46.1 inches) Overall Height: 1,065 mm (41.9 inches) Wheelbase: 1,280 mm (50.4 inches) Ground Clearance: 230 mm (9.1 inches) Weights Dry Weight: 193 kg (425 lbs) Fuel Capacity: 10 Liters (2.6 US gal) 🛡️ Safety Features Ratings Rollover Protection: N/A (ATV inherently lacks typical automotive safety ratings) Active Features Braking System: Hydraulic disc brakes front and rear. Parking Brake: Rear disc parking brake (lever operated). Passive Features Chassis Design: Reinforced steel frame for durability and rigidity. Lighting: Dual 30W headlights, 8W taillight/brake light. 💡 Technology Features Infotainment Infotainment System: N/A (Basic instrumentation) Driver Assistance Traction Control: N/A ABS: N/A Connectivity Connectivity Features: N/A Instrumentation Instrument Cluster: Digital LCD display with speedometer, odometer, trip meter, clock, and warning lights. 🔧 Maintenance Service Intervals Oil Change Interval: Every 1,000 km (600 miles) or 6 months, whichever comes first (refer to manual for exact conditions). Air Filter Cleaning: Every 500 km (300 miles) or after dusty riding conditions. Spark Plug Replacement: Every 3,000 km (1,800 miles) or as needed (inspect at 1,000 km). Chain Adjustment: Every 500 km (300 miles) or as needed. Fluid Specifications Engine Oil Specification: Yamalube 4 (or equivalent) 10W-40, API SG or higher. Coolant Type: Permanent type antifreeze coolant (e.g., 50/50 mix of ethylene glycol and distilled water). Brake Fluid Type: DOT 3 or DOT 4 hydraulic brake fluid. Known Issues Common Wear Items: Wheel bearings, tie rod ends, brake pads, chain and sprockets due to off-road use and high...
Emphasis on power, torque, and handling for off-road sport riding.
Technological Advancements:
Electronic fuel injection (EFI) for improved throttle response and efficiency.
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Manual / Repair Manual
Language:
English
Format:
Downloadable Digital Format (PDF)
Page Count
Estimated Page Count:
Refer to actual document for exact count (typically 300-600 pages for this type of vehicle)
📖 Manual Coverage
Systems Covered
Engine:
Complete engine disassembly, assembly, inspection, and repair of all internal components including cylinder, piston, crankshaft, camshaft, valve train, lubrication system, and cooling system.
Fuel System:
Fuel injection system components (injector, fuel pump, regulator, throttle body), fuel tank, fuel lines, and fuel filter service and troubleshooting.
Transmission:
Clutch assembly, transmission gears, shift mechanism, and lubrication system.
Drivetrain:
Shaft drive, universal joints, final drive housing, and bearings.
Brakes:
Front and rear hydraulic disc brake systems, master cylinders, calipers, brake pads, rotors, and brake lines. Bleeding procedures and specifications.
Suspension:
Front A-arm suspension, rear swingarm, shock absorbers, springs, bushings, and alignment procedures.
Steering:
Handlebar assembly, steering stem, bearings, and tie rod ends.
Electrical System:
Ignition system, starting system (starter motor, starter solenoid), charging system (stator, voltage regulator/rectifier), battery, lighting system (headlight, taillight, brake lights), and wiring diagrams.
Frame And Bodywork:
Chassis inspection, frame integrity, plastic body panels, seats, and skid plates.
Procedures Included
Maintenance:
Scheduled maintenance tasks, lubrication points, filter replacement (air, oil), spark plug service, chain adjustment, and general cleaning procedures.
Troubleshooting:
Diagnostic charts and symptom-based troubleshooting for common issues across all systems.
Repair:
Step-by-step disassembly and reassembly instructions for all major components and systems.
Rebuild:
Complete engine and transmission rebuild procedures with detailed specifications and tolerances.
Diagnostic Procedures:
Specific diagnostic tests for electrical components, fuel system sensors, and engine performance.
Technical Depth
Depth Level:
Comprehensive, covering basic maintenance to complete engine and transmission overhauls.
Detail Level:
Detailed diagrams, torque specifications, tolerances, and diagnostic flowcharts.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable Text:
Yes (typically)
Printability:
Printable
Print Quality
Image Resolution:
High-resolution for clear diagrams and illustrations.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, DOHC, 4-stroke, 5-valve
Displacement:
686 cc
Bore X Stroke:
100.0 mm x 83.9 mm
Compression Ratio:
9.0:1
Performance
Horsepower Estimate:
Approx. 53 hp @ 6,000 rpm (manufacturer claims may vary, actual dyno results can differ)
Torque Estimate:
Approx. 50 lb-ft @ 5,500 rpm (manufacturer claims may vary)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with Mikuni 44mm throttle body
Fuel Type:
Unleaded gasoline, minimum 87 octane
Ignition
Ignition System:
TCI (Transistor Controlled Ignition)
Cooling System
Cooling Method:
Liquid-cooled
Lubrication System
Oil Type:
Yamalube 4 (or equivalent) 10W-40 motorcycle oil (check manual for specific API service classification)
Oil Capacity:
Refer to manual for precise capacity with filter change (typically around 2.0-2.5 liters)