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Yamaha Raptor 700 Service Manual

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🏷️ Basic Information Identification Make: Yamaha Model: Raptor 700 Model Code: YFM700RV Engine Type: ATV Codes Vin Code Location: Frame neck 👋 Introduction Market Position Positioning: The Yamaha Raptor 700 is a flagship sport ATV, known for its powerful engine and aggressive styling. This service manual caters to owners and technicians looking to maintain and repair this high-performance machine. Competitive Analysis Competitors: Competes with other high-performance sport ATVs from brands like Honda (e.g., TRX series) and Kawasaki (e.g., KFX series). Key Features Features: The manual's comprehensive coverage and detailed descriptions make it an indispensable tool for DIY enthusiasts and professional mechanics alike, enabling cost savings on repairs and maintenance. 📋 Manual Details Coverage Areas Applicable Years: 2005 and onwards Page Count Total Pages: 402 Manual Type Type: Official Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, including top-end (cylinder head, valves, piston) and bottom-end (crankshaft, connecting rod, bearings) procedures. Fuel System: Fuel injection system diagnostics, cleaning, and calibration; fuel pump and filter replacement; fuel tank service. Cooling System: Radiator, cooling fan, thermostat, water pump, coolant flush and refill procedures, leak detection. Transmission: Gearbox disassembly, inspection, and reassembly; clutch operation and adjustment; shift mechanism service. Drivetrain: Shaft drive, differential inspection, and lubrication; CV joint maintenance; wheel bearing replacement. Suspension: Front and rear suspension components, shock absorber adjustment and service, A-arm bearing replacement, steering linkage. Brakes: Hydraulic brake system diagnostics, fluid replacement, caliper and master cylinder service, rotor and pad replacement. Electrical System: Wiring diagrams, battery maintenance, starter system, ignition system (CDI, spark plug), lighting system, charging system (stator, rectifier/regulator). Chassis And Body: Frame inspection, plastic body panel removal and installation, seat service, handlebar and control adjustments. Troubleshooting: Comprehensive diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides. Procedures Included Maintenance: Scheduled maintenance tasks, fluid changes, filter replacements, lubrication points, valve clearance adjustments. Repair: Step-by-step repair instructions for all major components and systems, including component disassembly, cleaning, inspection, and reassembly. Diagnostics: Detailed diagnostic flowcharts, troubleshooting guides, and specifications for diagnosing electrical and mechanical faults. Adjustments: Carburetor/fuel injection tuning, clutch adjustment, throttle cable adjustment, brake lever free play. Disassembly Reassembly: Complete instructions for disassembling and reassembling major vehicle components and systems. Technical Depth Depth: Comprehensive, covering everything from routine maintenance to complete engine and transmission rebuilds. Includes detailed torque specifications and critical tolerances. Diagnostic Tools: Mentions specific tools and gauges required for accurate diagnosis and repair. 📊 Manual Specifications File Format File Type: PDF Searchability: Fully indexed and searchable text content for quick information retrieval. Print Quality Quality Description: High quality, detailed descriptions and illustrations. Binding Type Format Description: Digital Download (PDF) - implies ease of access and portability. Paper Type Digital Features: Printable pages for workshop use. ⚙️ Engine Specifications Primary Engine Engine Family: Yamaha's 700cc liquid-cooled, DOHC, 4-valve, four-stroke engine. Displacement: 686cc Bore X Stroke: 100.0 mm x 83.9 mm Compression Ratio: 9.2:1 (typical, may vary slightly by year/model variant) Valve Train: DOHC, 4 valves Performance Horsepower: Approx. 45-50 HP (at crankshaft, varies by year and tuning) Torque: Approx. 40-45 lb-ft (at crankshaft, varies by year and tuning) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with Mikuni throttle body (e.g., 44mm) Fuel Type: Unleaded gasoline, 87 octane or higher recommended. Ignition Ignition System: TCI (Transistor Controlled Ignition) Spark Plug: NGK CR9E or equivalent (refer to manual for exact spec) 🔧 Transmission Standard Type: 5-speed manual with wet, multi-disc clutch. Reverse: Yes, integrated into the gearbox. Features Clutch Type: Wet, multi-plate Final Drive: O-ring sealed chain, 520 pitch 📐 Dimensions Exterior Length: Approx. 72.1 inches (1830 mm) Width: Approx. 45.2 inches (1150 mm) Height: Approx. 43.7 inches (1110 mm) Wheelbase: Approx. 50.4 inches (1280 mm) Weights Dry Weight: Approx. 423 lbs (192 kg) Fuel Capacity: 3.7 gallons (14 L) with 0.7-gallon reserve Cargo Rack Capacity Front: Not specified, but generally designed for minimal cargo storage. Rack Capacity Rear: Not specified, but generally designed for minimal cargo storage. 🛡️ Safety Features Ratings Atv Category Safety: Sport ATV category typically does not have formal crash test ratings like passenger vehicles. Safety relies on operator skill and adherence to safe riding practices outlined in the manual. Active Features Braking System: Hydraulic disc brakes front and rear for strong stopping power. Passive Features Tires: Aggressively treaded tires for optimal traction and control. Front: 21x7R-10, Rear: 20x10R-9 (typical sizes, refer to manual for exact specs). Ergonomics: Designed for rider control and comfort during aggressive riding. 💡 Technology Features Infotainment Features: Basic instrumentation includes speedometer, odometer, trip meter, and indicator lights. No integrated infotainment system in the traditional sense. Driver Assistance Features: No electronic driver assistance systems like ABS or traction control are standard on this model. Relies on rider skill and mechanical grip. Connectivity Features: No connectivity features are present on this model. 🔧 Maintenance...
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Type: Atv
Verkoper:
Sku: 24103
Collecties: ALL ATV Powersports

Yamaha Raptor 700 Service ManualYamaha Raptor 700 Service ManualYamaha Raptor 700 Service Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Raptor 700
Model Code:
YFM700RV
Engine Type:
ATV
Codes
Vin Code Location:
Frame neck
👋 Introduction
Market Position
Positioning:
The Yamaha Raptor 700 is a flagship sport ATV, known for its powerful engine and aggressive styling. This service manual caters to owners and technicians looking to maintain and repair this high-performance machine.
Competitive Analysis
Competitors:
Competes with other high-performance sport ATVs from brands like Honda (e.g., TRX series) and Kawasaki (e.g., KFX series).
Key Features
Features:
The manual's comprehensive coverage and detailed descriptions make it an indispensable tool for DIY enthusiasts and professional mechanics alike, enabling cost savings on repairs and maintenance.
📋 Manual Details
Coverage Areas
Applicable Years:
2005 and onwards
Page Count
Total Pages:
402
Manual Type
Type:
Official Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, including top-end (cylinder head, valves, piston) and bottom-end (crankshaft, connecting rod, bearings) procedures.
Fuel System:
Fuel injection system diagnostics, cleaning, and calibration; fuel pump and filter replacement; fuel tank service.
Cooling System:
Radiator, cooling fan, thermostat, water pump, coolant flush and refill procedures, leak detection.
Transmission:
Gearbox disassembly, inspection, and reassembly; clutch operation and adjustment; shift mechanism service.
Drivetrain:
Shaft drive, differential inspection, and lubrication; CV joint maintenance; wheel bearing replacement.
Suspension:
Front and rear suspension components, shock absorber adjustment and service, A-arm bearing replacement, steering linkage.
Brakes:
Hydraulic brake system diagnostics, fluid replacement, caliper and master cylinder service, rotor and pad replacement.
Electrical System:
Wiring diagrams, battery maintenance, starter system, ignition system (CDI, spark plug), lighting system, charging system (stator, rectifier/regulator).
Chassis And Body:
Frame inspection, plastic body panel removal and installation, seat service, handlebar and control adjustments.
Troubleshooting:
Comprehensive diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides.
Procedures Included
Maintenance:
Scheduled maintenance tasks, fluid changes, filter replacements, lubrication points, valve clearance adjustments.
Repair:
Step-by-step repair instructions for all major components and systems, including component disassembly, cleaning, inspection, and reassembly.
Diagnostics:
Detailed diagnostic flowcharts, troubleshooting guides, and specifications for diagnosing electrical and mechanical faults.
Adjustments:
Carburetor/fuel injection tuning, clutch adjustment, throttle cable adjustment, brake lever free play.
Disassembly Reassembly:
Complete instructions for disassembling and reassembling major vehicle components and systems.
Technical Depth
Depth:
Comprehensive, covering everything from routine maintenance to complete engine and transmission rebuilds. Includes detailed torque specifications and critical tolerances.
Diagnostic Tools:
Mentions specific tools and gauges required for accurate diagnosis and repair.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Fully indexed and searchable text content for quick information retrieval.
Print Quality
Quality Description:
High quality, detailed descriptions and illustrations.
Binding Type
Format Description:
Digital Download (PDF) - implies ease of access and portability.
Paper Type
Digital Features:
Printable pages for workshop use.
⚙️ Engine Specifications
Primary Engine
Engine Family:
Yamaha's 700cc liquid-cooled, DOHC, 4-valve, four-stroke engine.
Displacement:
686cc
Bore X Stroke:
100.0 mm x 83.9 mm
Compression Ratio:
9.2:1 (typical, may vary slightly by year/model variant)
Valve Train:
DOHC, 4 valves
Performance
Horsepower:
Approx. 45-50 HP (at crankshaft, varies by year and tuning)
Torque:
Approx. 40-45 lb-ft (at crankshaft, varies by year and tuning)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with Mikuni throttle body (e.g., 44mm)
Fuel Type:
Unleaded gasoline, 87 octane or higher recommended.
Ignition
Ignition System:
TCI (Transistor Controlled Ignition)
Spark Plug:
NGK CR9E or equivalent (refer to manual for exact spec)
🔧 Transmission
Standard
Type:
5-speed manual with wet, multi-disc clutch.
Reverse:
Yes, integrated into the gearbox.
Features
Clutch Type:
Wet, multi-plate
Final Drive:
O-ring sealed chain, 520 pitch
📐 Dimensions
Exterior
Length:
Approx. 72.1 inches (1830 mm)
Width:
Approx. 45.2 inches (1150 mm)
Height:
Approx. 43.7 inches (1110 mm)
Wheelbase:
Approx. 50.4 inches (1280 mm)
Weights
Dry Weight:
Approx. 423 lbs (192 kg)
Fuel Capacity:
3.7 gallons (14 L) with 0.7-gallon reserve
Cargo
Rack Capacity Front:
Not specified, but generally designed for minimal cargo storage.
Rack Capacity Rear:
Not specified, but generally designed for minimal cargo storage.
🛡️ Safety Features
Ratings
Atv Category Safety:
Sport ATV category typically does not have formal crash test ratings like passenger vehicles. Safety relies on operator skill and adherence to safe riding practices outlined in the manual.
Active Features
Braking System:
Hydraulic disc brakes front and rear for strong stopping power.
Passive Features
Tires:
Aggressively treaded tires for optimal traction and control. Front: 21x7R-10, Rear: 20x10R-9 (typical sizes, refer to manual for exact specs).
Ergonomics:
Designed for rider control and comfort during aggressive riding.
💡 Technology Features
Infotainment
Features:
Basic instrumentation includes speedometer, odometer, trip meter, and indicator lights. No integrated infotainment system in the traditional sense.
Driver Assistance
Features:
No electronic driver assistance systems like ABS or traction control are standard on this model. Relies on rider skill and mechanical grip.
Connectivity
Features:
No connectivity features are present on this model.
🔧 Maintenance
Service Intervals
Oil Change:
Every 600 miles (1000 km) or 6 months (refer to manual for precise intervals based on usage).
Air Filter Cleaning:
Clean every 300 miles (500 km) or as conditions dictate.
Spark Plug Replacement:
Inspect every 600 miles (1000 km), replace as needed.
Valve Adjustment:
Inspect every 600 miles (1000 km).
Fluid Specifications
Engine Oil Type:
Yamalube 4 (10W-40) or equivalent API SG or higher, JASO MA certified.
Engine Oil Capacity:
Approx. 2.4 L (2.5 US qt) with filter change.
Coolant Type:
Permanent type antifreeze (ethylene glycol based), mixed 50/50 with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Transmission Oil Type:
Yamalube SAE 80 API GL-4 Hypoid Gear Oil (refer to manual for exact specification).
Known Issues
Common Wear Items:
Brake pads, brake rotors, wheel bearings, chain and sprockets, tie rod ends, clutch plates (due to aggressive riding).
Engine Specific Notes:
Regular valve adjustments are critical for maintaining performance and preventing damage. EFI system cleaning can improve throttle response.
📚 Vehicle History
Brand Heritage
Heritage Description:
Yamaha has a long-standing reputation for producing high-performance, reliable powersports vehicles, including a successful lineage of ATVs.
Model Evolution
Predecessors:
The Raptor 700 built upon the success of earlier Yamaha sport ATVs, notably the Banshee and Warrior models, incorporating modern technology like fuel injection and a more powerful, torquey engine.
Production
Introduction Year:
2006 model year (introduced in late 2005).
Manufacturing Location:
Typically manufactured by Yamaha Motor Corporation.
🏆 Awards & Recognition
Recognitions
Performance Awards:
The Yamaha Raptor series has consistently been recognized by enthusiasts and media for its performance and handling capabilities in the sport ATV segment.
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