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Yamaha RD350 1984-1986 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Yamaha Model: RD350 Year: 1984-1986 Engine Type: 2-stroke Engine Configuration: Parallel-twin Generation Generation: RD350LC II (YPVS) 👋 Introduction Market Position Segment: Performance Sportbike (2-stroke era) Competitive Analysis Competitors: Honda CBR400F, Kawasaki Z400-F, Suzuki GSX-R400 (contemporary models) Key Features Unique Selling Points: Yamaha's innovative YPVS (Yamaha Power Valve System) for improved torque and power delivery across the rev range. Target Audience Audience: Owners, mechanics, and enthusiasts of the Yamaha RD350 (1984-1986) seeking comprehensive repair and maintenance information. 📋 Manual Details Coverage Areas Models Covered: All Yamaha RD350 models from 1984-1986 Engines Covered: All engine variants Trims Covered: All trim levels Transmissions Covered: All transmission types Page Count Estimated Page Count: Hundreds of pages (as indicated in product description) Manual Type Type: Workshop Repair Service Manual Completeness: Complete and intact, covering all aspects of service and repair, same as used by professional technicians. Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Systems: General Information, Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Crankshaft/Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Appendix Electrical System Details: Detailed wiring diagrams, component identification, troubleshooting for ignition system, charging system, lights, and switches. Procedures Included Procedures: Service, Maintenance, Troubleshooting, Diagnostic, Repair, Disassembly, Assembly, Cleaning, Reinstalling, Wiring Diagrams, Electrical Service Procedures Engine Rebuild: Comprehensive procedures for engine disassembly, inspection, component replacement (pistons, rings, bearings, seals), and reassembly. Technical Depth Depth: Professional-level technical information, diagnostic procedures, detailed repair instructions, critical specifications, illustrations, diagrams, and photos 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: Full Printable Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Viewing Requirements Requirements: Adobe PDF Reader & WinZip Compatibility Compatibility: All Versions of Windows & Mac Zoom Functionality Zoom: YES (Zoom IN/OUT) ⚙️ Engine Specifications Primary Engine Engine Displacement: 347cc (approximate, actual can vary slightly by market) Engine Bore X Stroke: 54.0 mm x 75.0 mm (typical) Compression Ratio: 6.2:1 (typical) Engine Cooling: Liquid-cooled Engine Power Output: Approx. 47-50 hp (market dependent) Engine Torque: Approx. 36-38 Nm (market dependent) Performance Top Speed: Approx. 170-180 km/h (depending on rider, conditions, and gearing) Acceleration 0-100Km/H: Approx. 4.5-5.5 seconds Fuel System Carburetors: Dual Mikuni VM26SS (or similar twin slide carbs) Fuel Type: Unleaded Gasoline (minimum 90 RON recommended, though 95+ is ideal for optimal performance and engine longevity) Fuel Tank Capacity: Approx. 17-19 liters (market dependent) 🔧 Transmission Standard Type: 6-speed constant mesh Optional Optional Gear Ratios: N/A (Factory only) Features Clutch Type: Wet, multi-plate, cable-actuated Transmission Oil Type: Yamalube 2-stroke oil or equivalent API-TC rated (mixed with fuel) 📐 Dimensions Exterior Length: Approx. 2135 mm Width: Approx. 755 mm Height: Approx. 1160 mm Weights Dry Weight: Approx. 150-155 kg Wet Weight: Approx. 165-170 kg (with fluids) 🛡️ Safety Features Ratings Safety Features: Disc Brakes (Front and Rear), reliable lighting system Active Features Braking System: Front: Hydraulic disc, Rear: Hydraulic disc Passive Features Chassis Design: Steel diamond frame for rigidity and handling 💡 Technology Features Infotainment Infotainment System: N/A (Basic motorcycle instrumentation) Driver Assistance Assistance Features: N/A (Mechanical systems only) Connectivity Connectivity Options: N/A (Mechanical motorcycle) Engine Management Ypvs System: Yamaha Power Valve System (YPVS) controlled by an electronic servo motor to optimize exhaust port timing for improved powerband and low-end torque. 🔧 Maintenance Service Intervals Oil Change Interval: As per manual: Regular checks and top-ups of 2-stroke oil reservoir. Engine oil change (transmission oil) typically every 3,000-5,000 km or annually. Spark Plug Replacement: As per manual: Typically every 5,000-8,000 km, dependent on usage and plug type. Air Filter Cleaning: As per manual: Inspect every 2,000-3,000 km, clean or replace as needed. Fluid Specifications Coolant Type: Mixture of ethylene glycol-based antifreeze and distilled water (50:50 recommended) Brake Fluid Type: DOT 3 or DOT 4 (refer to manual for specific recommendation) Transmission Oil Capacity: Approx. 1.0-1.2 liters (refer to manual for exact capacity) Known Issues Common Problems: YPVS servo motor failures, crank seal leaks, carburetor jetting sensitivity, exhaust carbon buildup, clutch wear. Maintenance Tips General Advice: Regular cleaning of powervalves is crucial for optimal YPVS operation. Proper pre-mix ratio is vital. Keep carburetors clean and synchronized. 📚 Vehicle History Brand Heritage Yamaha Legacy: Yamaha has a long-standing reputation for performance motorcycles, particularly in the two-stroke era. Model Evolution Rd Series: The RD350 is part of Yamaha's celebrated RD series, known for their potent two-stroke engines and sporty handling. This generation introduced the YPVS system. Production Production Years: 1983-1995 (RD350 series, with variations) Manufacturing Location: Japan (primarily) 🏆 Awards & Recognition Recognitions Motorcycle Awards: While specific awards for the 1984-1986 model might not be individually documented widely, the RD series as a whole is highly regarded in motorcycle history for its performance and innovation.
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Type: Motorcycle
Verkoper:
Sku: 55150
Collecties: ALL Marine

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Yamaha RD350 1984-1986 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
RD350
Year:
1984-1986
Engine Type:
2-stroke
Engine Configuration:
Parallel-twin
Generation
Generation:
RD350LC II (YPVS)
👋 Introduction
Market Position
Segment:
Performance Sportbike (2-stroke era)
Competitive Analysis
Competitors:
Honda CBR400F, Kawasaki Z400-F, Suzuki GSX-R400 (contemporary models)
Key Features
Unique Selling Points:
Yamaha's innovative YPVS (Yamaha Power Valve System) for improved torque and power delivery across the rev range.
Target Audience
Audience:
Owners, mechanics, and enthusiasts of the Yamaha RD350 (1984-1986) seeking comprehensive repair and maintenance information.
📋 Manual Details
Coverage Areas
Models Covered:
All Yamaha RD350 models from 1984-1986
Engines Covered:
All engine variants
Trims Covered:
All trim levels
Transmissions Covered:
All transmission types
Page Count
Estimated Page Count:
Hundreds of pages (as indicated in product description)
Manual Type
Type:
Workshop Repair Service Manual
Completeness:
Complete and intact, covering all aspects of service and repair, same as used by professional technicians.
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Systems:
General Information, Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Crankshaft/Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Appendix
Electrical System Details:
Detailed wiring diagrams, component identification, troubleshooting for ignition system, charging system, lights, and switches.
Procedures Included
Procedures:
Service, Maintenance, Troubleshooting, Diagnostic, Repair, Disassembly, Assembly, Cleaning, Reinstalling, Wiring Diagrams, Electrical Service Procedures
Engine Rebuild:
Comprehensive procedures for engine disassembly, inspection, component replacement (pistons, rings, bearings, seals), and reassembly.
Technical Depth
Depth:
Professional-level technical information, diagnostic procedures, detailed repair instructions, critical specifications, illustrations, diagrams, and photos
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printability:
Full Printable
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Viewing Requirements
Requirements:
Adobe PDF Reader & WinZip
Compatibility
Compatibility:
All Versions of Windows & Mac
Zoom Functionality
Zoom:
YES (Zoom IN/OUT)
⚙️ Engine Specifications
Primary Engine
Engine Displacement:
347cc (approximate, actual can vary slightly by market)
Engine Bore X Stroke:
54.0 mm x 75.0 mm (typical)
Compression Ratio:
6.2:1 (typical)
Engine Cooling:
Liquid-cooled
Engine Power Output:
Approx. 47-50 hp (market dependent)
Engine Torque:
Approx. 36-38 Nm (market dependent)
Performance
Top Speed:
Approx. 170-180 km/h (depending on rider, conditions, and gearing)
Acceleration 0-100Km/H:
Approx. 4.5-5.5 seconds
Fuel System
Carburetors:
Dual Mikuni VM26SS (or similar twin slide carbs)
Fuel Type:
Unleaded Gasoline (minimum 90 RON recommended, though 95+ is ideal for optimal performance and engine longevity)
Fuel Tank Capacity:
Approx. 17-19 liters (market dependent)
🔧 Transmission
Standard
Type:
6-speed constant mesh
Optional
Optional Gear Ratios:
N/A (Factory only)
Features
Clutch Type:
Wet, multi-plate, cable-actuated
Transmission Oil Type:
Yamalube 2-stroke oil or equivalent API-TC rated (mixed with fuel)
📐 Dimensions
Exterior
Length:
Approx. 2135 mm
Width:
Approx. 755 mm
Height:
Approx. 1160 mm
Weights
Dry Weight:
Approx. 150-155 kg
Wet Weight:
Approx. 165-170 kg (with fluids)
🛡️ Safety Features
Ratings
Safety Features:
Disc Brakes (Front and Rear), reliable lighting system
Active Features
Braking System:
Front: Hydraulic disc, Rear: Hydraulic disc
Passive Features
Chassis Design:
Steel diamond frame for rigidity and handling
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic motorcycle instrumentation)
Driver Assistance
Assistance Features:
N/A (Mechanical systems only)
Connectivity
Connectivity Options:
N/A (Mechanical motorcycle)
Engine Management
Ypvs System:
Yamaha Power Valve System (YPVS) controlled by an electronic servo motor to optimize exhaust port timing for improved powerband and low-end torque.
🔧 Maintenance
Service Intervals
Oil Change Interval:
As per manual: Regular checks and top-ups of 2-stroke oil reservoir. Engine oil change (transmission oil) typically every 3,000-5,000 km or annually.
Spark Plug Replacement:
As per manual: Typically every 5,000-8,000 km, dependent on usage and plug type.
Air Filter Cleaning:
As per manual: Inspect every 2,000-3,000 km, clean or replace as needed.
Fluid Specifications
Coolant Type:
Mixture of ethylene glycol-based antifreeze and distilled water (50:50 recommended)
Brake Fluid Type:
DOT 3 or DOT 4 (refer to manual for specific recommendation)
Transmission Oil Capacity:
Approx. 1.0-1.2 liters (refer to manual for exact capacity)
Known Issues
Common Problems:
YPVS servo motor failures, crank seal leaks, carburetor jetting sensitivity, exhaust carbon buildup, clutch wear.
Maintenance Tips
General Advice:
Regular cleaning of powervalves is crucial for optimal YPVS operation. Proper pre-mix ratio is vital. Keep carburetors clean and synchronized.
📚 Vehicle History
Brand Heritage
Yamaha Legacy:
Yamaha has a long-standing reputation for performance motorcycles, particularly in the two-stroke era.
Model Evolution
Rd Series:
The RD350 is part of Yamaha's celebrated RD series, known for their potent two-stroke engines and sporty handling. This generation introduced the YPVS system.
Production
Production Years:
1983-1995 (RD350 series, with variations)
Manufacturing Location:
Japan (primarily)
🏆 Awards & Recognition
Recognitions
Motorcycle Awards:
While specific awards for the 1984-1986 model might not be individually documented widely, the RD series as a whole is highly regarded in motorcycle history for its performance and innovation.
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