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Yamaha T135S T135SE 2005-2010 Workshop Repair Service Manual

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This manual covers the T135S and T135SE models, specifically for the production years 2005 through 2010. Known for its practicality and sporty performance within the underbone motorcycle segment, the T135 platform is a testament to engineering quality and reliability. These models are popular for their fuel efficiency and are widely recognized for their value proposition, offering owners the ability to perform DIY maintenance and achieve cost savings while ensuring professional-quality service. This comprehensive workshop repair service manual provides detailed guidance for the maintenance, repair, and overhaul of your T135S or T135SE. The manual covers all essential systems, including the engine, fuel, ignition, lubrication, exhaust, electrical, transmission, and bodywork. It details routine service, component removal and installation, disassembly and assembly, diagnostics, troubleshooting, and tune-up procedures. This resource is designed to empower owners and technicians with the knowledge necessary to keep the vehicle in optimal condition, ensuring its longevity and performance. 🏷️ Basic Information Identification Make: Yamaha Model: T135S / T135SE Generation: First Generation (Specific to 2005-2010 models) Chassis Code: T135S, T135SE 👋 Introduction Market Position Vehicle Segment: Underbone motorcycle, popular in Southeast Asian markets Purpose: Provides comprehensive repair and maintenance guidance for owners and technicians Competitive Analysis Value Proposition: Enables DIY maintenance, cost savings, and professional-quality service Key Features Accuracy: Endeavored to ensure accuracy, aiming for reliable information Completeness: Complete service manual with all necessary repair instructions Dealer Level Info: Contains specifications and procedures comparable to authorized dealer service departments 📋 Manual Details Coverage Areas Primary Coverage: Yamaha T135S, T135SE Model Years Covered: 2005, 2006, 2007, 2008, 2009, 2010 Page Count Total Pages: 346 Manual Type Type: Workshop Repair Service Manual Language Language: English Format Delivery Method: Electronic Download (Email) 📖 Manual Coverage Systems Covered Engine: Complete overhaul, repair, diagnostics, tune-ups Fuel System: Carburetor system (likely), fuel delivery, troubleshooting Ignition System: CDI, spark plug, timing, troubleshooting Lubrication System: Oil pump, oil passages, oil change procedures, specifications Exhaust System: Muffler, exhaust pipe, heat shields, inspection Electrical System: Wiring diagrams, lighting, charging system, starter, ignition switch, troubleshooting Bodywork: Panel removal/installation, trim, seating, storage Transmission: Clutch operation, gear shifting mechanisms, internal inspection and repair (as applicable to automatic or semi-automatic) Procedures Included Maintenance: Routine service, inspections, fluid changes, filter replacements Removal Installation: Component removal and reinstallation procedures for major assemblies and sub-assemblies Assembly Disassembly: Detailed breakdown and reassembly of mechanical components Diagnostics Troubleshooting: Problem identification, symptom analysis, diagnostic charts, repair solutions Overhaul: Comprehensive procedures for rebuilding major components, especially the engine Tune Ups: Adjustment and calibration of engine components for optimal performance Technical Depth Depth: Comprehensive workshop-level repair and overhaul Target Audience: Technicians familiar with general automobile practices and specialized Yamaha procedures Proprietary Components: Includes instructions for proprietary components and manufacturer-specific procedures 📊 Manual Specifications File Format Format: PDF File Type: Digital Document Print Quality Printability: Yes Binding Type Binding: N/A (Digital) Paper Type Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, 2-valve Displacement: Approximately 135cc (Specific designation T135 indicates this) Cooling System: Liquid-cooled (Common for this model range) Performance Bore X Stroke: Refer to manual for exact specifications (typically around 52mm x 60.2mm for this displacement class) Compression Ratio: Refer to manual for exact specifications (likely around 9.7:1 to 10.0:1) Fuel System Fuel Delivery: Carburetor (likely VM22 or similar, specific model dependent) Fuel Type: Unleaded gasoline 🔧 Transmission Standard Transmission Type: Semi-automatic, 4-speed (Rotary gear shift, no clutch lever) Optional Transmission Options: N/A (This model typically comes with a standard semi-automatic transmission) Features Clutch Type: Wet, multi-plate Gear Ratios: Refer to manual for detailed gear ratios and final drive specifications 📐 Dimensions Exterior Overall Length: Refer to manual for precise dimensions Overall Width: Refer to manual for precise dimensions Overall Height: Refer to manual for precise dimensions Weights Kerb Weight: Refer to manual for specific weight figures (typically around 100-110 kg) Fuel Tank Capacity: Refer to manual for exact capacity (often around 4.0 liters) 🛡️ Safety Features Ratings Safety Compliance: Adherence to general motorcycle safety standards; manual emphasizes safe working practices Active Features Braking System: Front disc brake, Rear drum brake (typical configuration; manual details inspection and maintenance) Passive Features Frame: Steel underbone type frame (manual covers chassis inspection) 💡 Technology Features Infotainment Infotainment System: N/A (Basic motorcycle instrumentation) Driver Assistance Driver Assistance Systems: N/A Connectivity Connectivity Features: N/A 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual for recommended intervals (typically every 3,000-5,000 km or 6 months) Spark Plug Replacement: Refer to manual for interval (e.g., 10,000-15,000 km) Air Filter Cleaning: Refer to manual for interval (e.g., regular checks, cleaning/replacement every 5,000-10,000 km) Fluid Specifications Engine Oil Type: Refer to manual for exact grade (e.g., SAE 10W-40, API SG or higher) Engine Oil Capacity: Refer to manual for exact capacity (e.g., 0.95L to 1.0L with oil filter change) Coolant Type: Refer to manual for specification (e.g.,...
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Type: Motorcycle
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Sku: 75910
Collecties: ALL Marine

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Yamaha T135S T135SE 2005-2010 Workshop Repair Service ManualYamaha T135S T135SE 2005-2010 Workshop Repair Service ManualYamaha T135S T135SE 2005-2010 Workshop Repair Service ManualYamaha T135S T135SE 2005-2010 Workshop Repair Service Manual
This manual covers the T135S and T135SE models, specifically for the production years 2005 through 2010. Known for its practicality and sporty performance within the underbone motorcycle segment, the T135 platform is a testament to engineering quality and reliability. These models are popular for their fuel efficiency and are widely recognized for their value proposition, offering owners the ability to perform DIY maintenance and achieve cost savings while ensuring professional-quality service. This comprehensive workshop repair service manual provides detailed guidance for the maintenance, repair, and overhaul of your T135S or T135SE. The manual covers all essential systems, including the engine, fuel, ignition, lubrication, exhaust, electrical, transmission, and bodywork. It details routine service, component removal and installation, disassembly and assembly, diagnostics, troubleshooting, and tune-up procedures. This resource is designed to empower owners and technicians with the knowledge necessary to keep the vehicle in optimal condition, ensuring its longevity and performance.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
T135S / T135SE
Generation:
First Generation (Specific to 2005-2010 models)
Chassis Code:
T135S, T135SE
👋 Introduction
Market Position
Vehicle Segment:
Underbone motorcycle, popular in Southeast Asian markets
Purpose:
Provides comprehensive repair and maintenance guidance for owners and technicians
Competitive Analysis
Value Proposition:
Enables DIY maintenance, cost savings, and professional-quality service
Key Features
Accuracy:
Endeavored to ensure accuracy, aiming for reliable information
Completeness:
Complete service manual with all necessary repair instructions
Dealer Level Info:
Contains specifications and procedures comparable to authorized dealer service departments
📋 Manual Details
Coverage Areas
Primary Coverage:
Yamaha T135S, T135SE
Model Years Covered:
2005, 2006, 2007, 2008, 2009, 2010
Page Count
Total Pages:
346
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Delivery Method:
Electronic Download (Email)
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, repair, diagnostics, tune-ups
Fuel System:
Carburetor system (likely), fuel delivery, troubleshooting
Ignition System:
CDI, spark plug, timing, troubleshooting
Lubrication System:
Oil pump, oil passages, oil change procedures, specifications
Exhaust System:
Muffler, exhaust pipe, heat shields, inspection
Electrical System:
Wiring diagrams, lighting, charging system, starter, ignition switch, troubleshooting
Bodywork:
Panel removal/installation, trim, seating, storage
Transmission:
Clutch operation, gear shifting mechanisms, internal inspection and repair (as applicable to automatic or semi-automatic)
Procedures Included
Maintenance:
Routine service, inspections, fluid changes, filter replacements
Removal Installation:
Component removal and reinstallation procedures for major assemblies and sub-assemblies
Assembly Disassembly:
Detailed breakdown and reassembly of mechanical components
Diagnostics Troubleshooting:
Problem identification, symptom analysis, diagnostic charts, repair solutions
Overhaul:
Comprehensive procedures for rebuilding major components, especially the engine
Tune Ups:
Adjustment and calibration of engine components for optimal performance
Technical Depth
Depth:
Comprehensive workshop-level repair and overhaul
Target Audience:
Technicians familiar with general automobile practices and specialized Yamaha procedures
Proprietary Components:
Includes instructions for proprietary components and manufacturer-specific procedures
📊 Manual Specifications
File Format
Format:
PDF
File Type:
Digital Document
Print Quality
Printability:
Yes
Binding Type
Binding:
N/A (Digital)
Paper Type
Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, 2-valve
Displacement:
Approximately 135cc (Specific designation T135 indicates this)
Cooling System:
Liquid-cooled (Common for this model range)
Performance
Bore X Stroke:
Refer to manual for exact specifications (typically around 52mm x 60.2mm for this displacement class)
Compression Ratio:
Refer to manual for exact specifications (likely around 9.7:1 to 10.0:1)
Fuel System
Fuel Delivery:
Carburetor (likely VM22 or similar, specific model dependent)
Fuel Type:
Unleaded gasoline
🔧 Transmission
Standard
Transmission Type:
Semi-automatic, 4-speed (Rotary gear shift, no clutch lever)
Optional
Transmission Options:
N/A (This model typically comes with a standard semi-automatic transmission)
Features
Clutch Type:
Wet, multi-plate
Gear Ratios:
Refer to manual for detailed gear ratios and final drive specifications
📐 Dimensions
Exterior
Overall Length:
Refer to manual for precise dimensions
Overall Width:
Refer to manual for precise dimensions
Overall Height:
Refer to manual for precise dimensions
Weights
Kerb Weight:
Refer to manual for specific weight figures (typically around 100-110 kg)
Fuel Tank Capacity:
Refer to manual for exact capacity (often around 4.0 liters)
🛡️ Safety Features
Ratings
Safety Compliance:
Adherence to general motorcycle safety standards; manual emphasizes safe working practices
Active Features
Braking System:
Front disc brake, Rear drum brake (typical configuration; manual details inspection and maintenance)
Passive Features
Frame:
Steel underbone type frame (manual covers chassis inspection)
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic motorcycle instrumentation)
Driver Assistance
Driver Assistance Systems:
N/A
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for recommended intervals (typically every 3,000-5,000 km or 6 months)
Spark Plug Replacement:
Refer to manual for interval (e.g., 10,000-15,000 km)
Air Filter Cleaning:
Refer to manual for interval (e.g., regular checks, cleaning/replacement every 5,000-10,000 km)
Fluid Specifications
Engine Oil Type:
Refer to manual for exact grade (e.g., SAE 10W-40, API SG or higher)
Engine Oil Capacity:
Refer to manual for exact capacity (e.g., 0.95L to 1.0L with oil filter change)
Coolant Type:
Refer to manual for specification (e.g., ethylene glycol-based coolant)
Known Issues
Common Wear Items:
Clutch wear, potential carburetor issues if not maintained, chain and sprockets
Troubleshooting Emphasis:
Manual provides guidance on addressing common performance and starting issues
📚 Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Company, known for performance and reliability in motorcycles
Model Evolution
Model Lineage:
The T135 platform is a well-established underbone model with a long history of continuous development
Production
Production Period:
2005-2010 (for this specific manual coverage)
Manufacturing Region:
Primarily manufactured in Southeast Asia (e.g., Indonesia, Thailand, Malaysia)
🏆 Awards & Recognition
Recognitions
Model Recognition:
The T135 platform is widely recognized for its fuel efficiency, practicality, and sporty performance in the underbone segment.
Certifications
Manual Certification:
While not certified by an external body, the manual aims for accuracy and completeness aligned with industry service standards.
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