Yamaha XTZ750 1989-1997 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Yamaha Model: XTZ750 Model Designation: Super Ténéré Generation: First Generation Production Years Covered: 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997 Codes Engine Code General: 2KF, 3LD 👋 Introduction Market Position Target Audience: Yamaha XTZ750 owners, independent motorcycle mechanics, enthusiasts seeking to perform their own maintenance and repairs Competitive Analysis Advantage: Provides dealership-level repair information at a fraction of the cost, enabling DIY maintenance and potentially saving significant repair bills Key Features Features: Step-by-step instructions, detailed diagrams, comprehensive specifications, wiring schematics, troubleshooting guides Content Source: Official Yamaha service information used by authorized technicians Value Proposition Benefit: Empowers owners to maintain and repair their XTZ750 confidently, increasing longevity and reducing ownership costs 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive service, repair, and maintenance for Yamaha XTZ750 models Specific Coverage: Includes routine maintenance, troubleshooting, diagnostics, and complete repair procedures Page Count Estimated Pages: Varies (typically 400-700 pages for comprehensive manuals) Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Full overhaul, assembly, disassembly, tuning, specifications Fuel System: Carburetor service, fuel pump, fuel lines, tank maintenance Cooling System: Radiator, coolant, thermostat, fan, hoses Transmission: Gearbox, clutch, shifting mechanisms, lubrication Drive Train: Drive chain, sprockets, maintenance, adjustment, replacement Electrical System: Wiring diagrams, ignition system, charging system, lighting, starting system Suspension: Front forks (telescopic), rear monoshock, adjustments, seals, oil changes Brakes: Front and rear disc brakes, calipers, master cylinders, fluid replacement, bleeding Steering: Handlebar, steering head bearings, lubrication, adjustment Bodywork: Fairings, seat, fuel tank, body panel removal and installation Intake And Exhaust: Airbox, intake manifolds, exhaust system, mufflers Procedures Included Routine Maintenance: Oil changes, filter replacements, chain lubrication, brake checks Troubleshooting: Diagnostic charts for common problems and symptoms Engine Repair: Top-end rebuilds, bottom-end work, valve adjustments, piston and ring replacement Transmission Repair: Clutch replacement, gear inspection, seal replacements Electrical Diagnostics: Testing of ignition, charging, and lighting systems Suspension Service: Fork seal replacement, fork oil changes, shock absorber servicing Brake System Service: Brake fluid flush and replacement, caliper overhauls Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complete engine and component rebuilds Detail Level: Step-by-step instructions with diagrams, illustrations, and detailed specifications Diagnostics: Includes advanced troubleshooting sections and wiring diagrams for electrical system diagnosis 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Yes, all pages are printable Image Quality: High resolution, clear diagrams and illustrations Binding Type Binding: N/A (Digital format) Paper Type Paper Type: N/A (Digital format, printable on demand) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, liquid-cooled, DOHC, parallel-twin Displacement: 749cc (750cc class) Bore X Stroke: Approx. 89.5 mm x 58.8 mm Compression Ratio: Approx. 9.5:1 Performance Horsepower Peak: Approx. 65-70 HP (at rear wheel, depending on specific model year and tuning) Torque Peak: Approx. 60-65 Nm (at rear wheel) Fuel System Fuel Delivery: Dual Mikuni BSR32 CV carburetors Fuel Type: Unleaded gasoline Ignition Ignition System: Digital CDI (Capacitor Discharge Ignition) 🔧 Transmission Standard Transmission Type: Constant mesh, 5-speed Optional Optional Transmissions: N/A (Standard 5-speed) Features Clutch Type: Wet, multi-disc, cable-operated Final Drive: Sealed O-ring chain 📐 Dimensions Exterior Length: Approx. 2280 mm Width: Approx. 845 mm Height: Approx. 1450 mm Weights Dry Weight: Approx. 206 kg Wet Weight: Approx. 226 kg (fully fueled) Fuel Capacity: Approx. 20 Liters (4.4 Gallons) Seat Height: Approx. 865 mm 🛡️ Safety Features Ratings Safety Ratings: N/A (Motorcycle safety is primarily based on rider skill and adherence to road laws) Active Features Braking: Dual front disc brakes, single rear disc brake Passive Features Lighting: Halogen headlight, taillight, turn signals Chassis: Steel diamond frame for stability 💡 Technology Features Infotainment Infotainment System: N/A (Classic adventure motorcycle with analog instrumentation) Driver Assistance Driver Assistance Features: N/A Connectivity Connectivity: N/A Instrumentation Instrument Cluster: Analog speedometer, tachometer, fuel gauge, odometer, trip meter, warning lights 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 km or 6-12 months (refer to manual for exact specifications) Spark Plug Replacement: Every 10,000-15,000 km (refer to manual for specific spark plug type and gap) Air Filter Cleaning: Every 5,000-10,000 km (depending on riding conditions) Chain Lubrication Adjustment: Every 500-1,000 km or after washing/riding in rain Fluid Specifications Engine Oil Type: Yamalube 4 (or equivalent SAE 10W-40 API SG or higher motorcycle oil) Engine Oil Capacity: Approx. 3.2 Liters (without filter change), 3.4 Liters (with filter change) - verify in manual Coolant Type: High-quality ethylene glycol-based antifreeze coolant (50% mixture with distilled water) Brake Fluid Type: DOT 4 Known Issues Common Wear Items: Steering head bearings, swingarm bearings, front fork seals, clutch plates Electrical Component Failure: Regulator/rectifier failure can occur over time, affecting charging system performance Carburetor Issues: Carburetors may require cleaning and synchronization, especially on older, less maintained models 📚 Vehicle History Brand Heritage Yamaha Motorcycles: Yamaha Motor Company, established in 1955, is renowned...
High-quality ethylene glycol-based antifreeze coolant (50% mixture with distilled water)
Brake Fluid Type:
DOT 4
Known Issues
Common Wear Items:
Steering head bearings, swingarm bearings, front fork seals, clutch plates
Electrical Component Failure:
Regulator/rectifier failure can occur over time, affecting charging system performance
Carburetor Issues:
Carburetors may require cleaning and synchronization, especially on older, less maintained models
📚 Vehicle History
Brand Heritage
Yamaha Motorcycles:
Yamaha Motor Company, established in 1955, is renowned for its innovation in motorcycles, from performance sportbikes to reliable touring and adventure machines.
Model Evolution
Xtz750 Genesis:
The XTZ750 Super Ténéré was part of Yamaha's 'Genesis' engine concept, featuring a forward-canted cylinder arrangement for a lower center of gravity. It was designed as an Africa-bound adventure touring motorcycle, competing with models like the Honda Africa Twin.
Production
Manufacturing Location:
Japan
Significant Updates:
While the core design remained, minor updates over the production run included graphics, color schemes, and potentially minor electrical or mechanical refinements.
🏆 Awards & Recognition
Recognitions
Motorcycle Awards:
None specifically documented, but the model was well-regarded in its segment for its robust touring capabilities and adventure potential.
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