Yamaha XTZ750 1989-1997 Workshop Service Repair Manual
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The Yamaha XTZ750 Super Ténéré, produced from 1989 to 1997, is a distinguished adventure touring motorcycle engineered for long-distance journeys and capable off-road performance. Featuring a robust parallel-twin, liquid-cooled engine, a durable steel diamond frame, and long-travel suspension, this first-generation model was designed to tackle diverse terrains. Its generous fuel capacity ensures extended range, making it a reliable companion for adventure riders. Praised for its solid construction and touring comfort, the XTZ750 established itself as a capable machine in its class, often compared to contemporaries like the Honda Africa Twin and BMW GS series. This comprehensive workshop service repair manual in English provides in-depth guidance for the Yamaha XTZ750 Super Ténéré across all its covered years. It details routine maintenance, engine mechanicals, fuel and ignition systems, electrical components, transmission, suspension, brakes, and chassis. With hundreds of illustrations and step-by-step instructions, this manual is an essential resource for owners and technicians seeking to perform repairs, overhauls, and diagnostics. It covers critical procedures, troubleshooting common issues, and provides essential technical specifications, ensuring the optimal performance and longevity of your motorcycle. 🏷️ Basic Information Identification Make: Yamaha Model: XTZ750 Super Ténéré Model Code: XTZ750 (specific chassis codes may vary by market, not provided in source) Generation Generation: First Generation Codes Vin Decoder Reference: Not specified in product information, standard Yamaha VIN structure applies. 👋 Introduction Market Position Category: Adventure Touring Motorcycle Target Audience: Long-distance touring, off-road capability, adventure riders. Competitive Analysis Key Competitors Era: Honda Africa Twin (XRV650/750), BMW R80GS/R100GS, Suzuki DR750/DR800 Big. Key Features Engine Configuration: Parallel-twin, liquid-cooled, DOHC. Frame Design: Steel diamond frame with integral subframe. Suspension Travel: Long-travel suspension for off-road capability. Fuel Capacity: Generous fuel tank for extended range. 📋 Manual Details Coverage Areas Covered Years: 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997 Covered Models: All XTZ750 Super Ténéré styles Page Count Estimated Pages: Hundreds (exact count not specified) Manual Type Type: Workshop Service Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Full disassembly and reassembly, cylinder head, piston, crankshaft, lubrication system, cooling system, valve timing. Fuel System: Carburetor assembly, cleaning, adjustment, fuel pump, fuel lines, fuel tank. Ignition System: Ignition timing, ignition coil, CDI unit, spark plugs. Electrical System: Wiring diagrams, charging system (stator, regulator/rectifier), battery, lighting, starting system, instrumentation. Transmission Drivetrain: Clutch operation and adjustment, gearbox inspection and repair, final drive (chain and sprockets). Suspension Steering: Front forks (disassembly, seal replacement, oil levels, spring rates), rear shock absorber, steering head bearings. Braking System: Front and rear brake caliper overhaul, brake disc inspection, brake pad replacement, brake fluid bleeding, master cylinder. Chassis Frame: Frame inspection, swingarm, footpegs, seats, bodywork (fairings, tank cover). Wheels Tires: Wheel bearing inspection and replacement, tire pressure, tire wear. Procedures Included Routine Maintenance: Oil changes, filter replacements, chain lubrication and adjustment, spark plug checks, air filter cleaning/replacement. Troubleshooting: Systematic diagnostic procedures for common and uncommon faults, fault codes (if applicable). Component Repair: Detailed step-by-step instructions for repairing or replacing all major components. Overhaul Rebuild: Complete engine and gearbox overhaul procedures. Electrical Diagnostics: Troubleshooting wiring issues, testing electrical components, understanding wiring diagrams. Torque Specifications: Critical torque values for fasteners throughout the motorcycle. Technical Depth Depth: Comprehensive, factory-level detail suitable for professional mechanics and experienced DIY enthusiasts. Illustrations: Hundreds of detailed illustrations, drawings, and photos. Special Tools: Identification and usage of any specialized tools required for specific procedures. 📊 Manual Specifications File Format Format: PDF Compatibility: Windows, Mac OS. Print Quality Printability: Fully printable, all pages. Binding Type Binding: Digital Download (user printable, can be bound after printing). Paper Type Paper Type Recommendation: N/A (Digital) Software Requirements Reader: Adobe PDF Reader. ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, liquid-cooled, DOHC, parallel-twin. Displacement: 749 cc (approx.) Bore X Stroke: 81 mm x 73 mm (approx.) Compression Ratio: 9.5:1 (approx.) Performance Horsepower Hp: Approx. 65-70 HP @ 7500 RPM (market dependent) Torque Lb-Ft: Approx. 65 Nm (48 lb-ft) @ 6000 RPM (market dependent) Fuel System Carburetor Type: Twin Mikuni CV (Constant Velocity) carburetors Carburetor Size: 36 mm (approx.) Lubrication System Oil Capacity W Filter: Approx. 3.0 Liters (specific part number for oil filter should be referenced in manual). Cooling System Coolant Capacity: Approx. 1.6 Liters (specific coolant type should be referenced in manual). 🔧 Transmission Standard Transmission Type: Constant mesh 5-speed Clutch Type: Wet, multi-disc, cable operated Features Final Drive: O-ring sealed chain drive. Transmission Oil Capacity: Approx. 1.0 Liter (specific transmission oil type should be referenced in manual). 📐 Dimensions Exterior Overall Length: Approx. 2290 mm (90.2 in) Overall Width: Approx. 870 mm (34.3 in) Overall Height: Approx. 1430 mm (56.3 in) Weights Dry Weight: Approx. 205 kg (452 lbs) Wet Weight: Approx. 232 kg (511 lbs) (with fluids) Max Load Capacity: Not specified in product information, typical for this class is ~200kg rider + luggage....
The Yamaha XTZ750 Super Ténéré, produced from 1989 to 1997, is a distinguished adventure touring motorcycle engineered for long-distance journeys and capable off-road performance. Featuring a robust parallel-twin, liquid-cooled engine, a durable steel diamond frame, and long-travel suspension, this first-generation model was designed to tackle diverse terrains. Its generous fuel capacity ensures extended range, making it a reliable companion for adventure riders. Praised for its solid construction and touring comfort, the XTZ750 established itself as a capable machine in its class, often compared to contemporaries like the Honda Africa Twin and BMW GS series.
This comprehensive workshop service repair manual in English provides in-depth guidance for the Yamaha XTZ750 Super Ténéré across all its covered years. It details routine maintenance, engine mechanicals, fuel and ignition systems, electrical components, transmission, suspension, brakes, and chassis. With hundreds of illustrations and step-by-step instructions, this manual is an essential resource for owners and technicians seeking to perform repairs, overhauls, and diagnostics. It covers critical procedures, troubleshooting common issues, and provides essential technical specifications, ensuring the optimal performance and longevity of your motorcycle.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
XTZ750 Super Ténéré
Model Code:
XTZ750 (specific chassis codes may vary by market, not provided in source)
Generation
Generation:
First Generation
Codes
Vin Decoder Reference:
Not specified in product information, standard Yamaha VIN structure applies.
Approx. 3.0 Liters (specific part number for oil filter should be referenced in manual).
Cooling System
Coolant Capacity:
Approx. 1.6 Liters (specific coolant type should be referenced in manual).
🔧 Transmission
Standard
Transmission Type:
Constant mesh 5-speed
Clutch Type:
Wet, multi-disc, cable operated
Features
Final Drive:
O-ring sealed chain drive.
Transmission Oil Capacity:
Approx. 1.0 Liter (specific transmission oil type should be referenced in manual).
📐 Dimensions
Exterior
Overall Length:
Approx. 2290 mm (90.2 in)
Overall Width:
Approx. 870 mm (34.3 in)
Overall Height:
Approx. 1430 mm (56.3 in)
Weights
Dry Weight:
Approx. 205 kg (452 lbs)
Wet Weight:
Approx. 232 kg (511 lbs) (with fluids)
Max Load Capacity:
Not specified in product information, typical for this class is ~200kg rider + luggage.
Wheels Tires
Front Tire Size:
90/90-21 M/C 54S
Rear Tire Size:
130/80-17 M/C 65S
Wheel Bolt Pattern:
Not applicable (spoked wheels with axle nuts).
🛡️ Safety Features
Ratings
Crash Test Ratings:
Not applicable for motorcycles of this era.
Active Features
Braking System Type:
Dual disc front, single disc rear.
Brake Calipers Front:
Dual piston calipers (specific brand/model not specified, likely Brembo or similar).
Brake Disc Diameter Front:
Approx. 260 mm
Passive Features
Lighting:
Halogen headlight, LED/incandescent tail and brake lights.
Instrumentation:
Analog speedometer, tachometer, fuel gauge, engine temperature warning light, neutral indicator.
💡 Technology Features
Infotainment
Infotainment System:
None (basic analog instrumentation).
Driver Assistance
ABS:
Not equipped.
Connectivity
Connectivity Features:
None.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual (typically every 5,000 - 10,000 km or 3,000 - 6,000 miles).
Spark Plug Check Interval:
Refer to manual (typically every 10,000 - 15,000 km or 6,000 - 9,000 miles).
Valve Clearance Check Interval:
Refer to manual (typically every 20,000 - 30,000 km or 12,000 - 18,000 miles).
Fluid Specifications
Engine Oil Type:
Refer to manual for specific viscosity (e.g., 10W-40, 20W-50) and API classification (e.g., SG or higher).
Brake Fluid Type:
DOT 4 recommended (refer to manual for confirmation).
Coolant Type:
Permanent antifreeze, ethylene glycol-based, with corrosion inhibitor (refer to manual for exact specification).
Known Issues
Common Wear Items:
Clutch plates, wheel bearings, steering head bearings, fork seals.
Potential Electrical Issues:
Aging wiring harness, stator failure (though generally robust).
Carburetor Issues:
Vacuum slide diaphragm wear, carb synchronization drift over time.
📚 Vehicle History
Brand Heritage
Yamaha Motorcycles:
Yamaha Motor Company is a Japanese manufacturer of motorcycles, marine products, and other motorized products. Renowned for innovation and performance.
Model Evolution
Super Tenere Lineage:
The XTZ750 was a significant model in Yamaha's adventure touring lineup, building on the legacy of earlier dual-sport and trail bikes, and preceding the larger displacement TDM and later XT1200Z Super Ténéré models.
Production
Production Period:
1989-1997
Manufacturing Location:
Japan (primary)
🏆 Awards & Recognition
Recognitions
Motorcycle Reviews:
Generally praised for its robust build, off-road capability, and touring comfort for its era. Often cited as a reliable long-distance machine.
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