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Yamaha YFM700 YFM700RV 2005-2009 Workshop Service Repair Manual

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The Yamaha YFM700 YFM700RV, produced between 2005 and 2009, is a flagship sport ATV renowned for its exceptional performance and off-road capability. Building on Yamaha's strong motorsports heritage, this model features a powerful 686cc four-stroke engine, an advanced suspension system for superior handling, and a robust construction designed for demanding terrain. Its aggressive styling and responsive ride make it a top choice for enthusiasts seeking a versatile and dominant machine in the sport ATV category. This comprehensive workshop service repair manual provides detailed guidance for the Yamaha YFM700 YFM700RV covering the years 2005 through 2009. It encompasses all aspects of service, repair, maintenance, and troubleshooting, including in-depth information on the engine, transmission, chassis, suspension, brakes, and electrical systems. With clear instructions, high-resolution diagrams, and essential technical specifications, this manual is an indispensable resource for owners and technicians aiming to maintain optimal performance, diagnose issues efficiently, and carry out repairs accurately. 🏷️ Basic Information Identification Make: Yamaha Model: YFM700 Raptor Model Code: YFM700RV Production Years Covered: 2005, 2006, 2007, 2008, 2009 Codes Product Name: Yamaha YFM700 YFM700RV 2005-2009 Workshop Service Repair Manual 👋 Introduction Market Position Positioning: The YFM700 Raptor series is a flagship sport ATV known for its high performance, versatility, and off-road capability, appealing to enthusiasts seeking a powerful and responsive machine. Competitive Analysis Competition: Competes with other high-performance sport ATVs from manufacturers like Honda (TRX series), Suzuki (LT-R/LT-Z series), and Kawasaki (KFX series) of the same era. Key Features Vehicle Features: Powerful 4-stroke engine, advanced suspension system for superior handling, aggressive styling, and robust construction suitable for demanding off-road conditions. Manual Value Proposition Value: Provides essential information to maintain optimal performance, diagnose issues efficiently, and perform repairs, saving significant costs compared to dealership services. 📋 Manual Details Coverage Areas Primary Coverage: Complete service, repair, maintenance, troubleshooting, and diagnostics Page Count Estimated Pages: High (typically 500+ pages for comprehensive workshop manuals) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Digital (likely PDF) 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, top-end and bottom-end rebuild, carburetor tuning, lubrication system, cooling system, ignition system, starting system, fuel system (including fuel pump and injectors if applicable for the specific model year evolution). Transmission: Clutch assembly, gearbox (gear inspection, replacement), drive shafts, final drive unit (chain and sprockets, differential if applicable). Chassis And Suspension: Frame inspection and repair, front suspension (shocks, A-arms, steering components), rear suspension (swingarm, shock absorber, linkage), wheel bearings, steering system (handlebars, tie rods, steering knuckle). Brakes: Hydraulic brake system (master cylinders, calipers, brake lines, brake fluid bleeding), brake pads, brake discs, parking brake mechanism. Electrical System: Wiring diagrams, battery maintenance and testing, charging system (stator, regulator/rectifier), lighting system (headlights, taillights, indicators), starter motor, switches, fuses, relays, diagnostic codes (if applicable). Bodywork And Trim: Body panel removal and installation, seat, fenders, plastics, decals, exhaust system. Procedures Included Maintenance: Scheduled maintenance intervals, oil changes, filter replacements, spark plug service, chain adjustment, tire pressure checks, valve clearance adjustments. Repair: Step-by-step disassembly and reassembly of all major components, internal engine repair, transmission rebuilds, suspension component replacement, brake caliper overhaul. Troubleshooting: Diagnostic flowcharts for common problems, identification of symptoms, fault finding procedures for engine, electrical, and mechanical issues. Technical Specifications: Detailed torque specifications for all fasteners, clearance measurements, timing settings, fluid capacities, electrical system specifications. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds, suitable for professional mechanics and experienced DIY enthusiasts. 📊 Manual Specifications File Format Format Details: Likely a searchable PDF, allowing for quick navigation and printing of specific sections. Print Quality Quality: High-resolution diagrams and clear text for easy readability and accurate interpretation of procedures. Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Type: 4-stroke, liquid-cooled, DOHC, 5-valve, single-cylinder Displacement: 686 cc Bore X Stroke: 100.0 mm x 83.9 mm Compression Ratio: 9.2:1 Performance Horsepower Estimate: Approximately 45-50 hp (varies slightly by year and specific tuning) Torque Estimate: Approximately 40-45 ft-lbs (varies slightly by year and specific tuning) Fuel System Carburetor: Keihin 39 mm flat-slide carburetor with accelerator pump (specific model may vary, e.g., FCR type). Manual will detail jetting and adjustments. Fuel Type: Unleaded gasoline, minimum 87 octane Lubrication System Oil Type: Yamaha recommends Yamalube 4 (or equivalent API SG, JASO MA approved) 10W-40 or 20W-50 depending on temperature. Manual specifies exact grades. Oil Capacity: Approximately 2.4 L (2.5 US qt) with oil filter change. Cooling System Type: Liquid-cooled Coolant Type: Yamaha-specific coolant or a high-quality ethylene glycol-based coolant with a 50/50 mix of distilled water. 🔧 Transmission Standard Type: 5-speed constant mesh with wet, multi-plate clutch Drive Type: Shaft drive to rear axle Features Clutch Operation: Hydraulic Gear Ratios: Detailed gear ratios for each speed will be provided in the manual for performance analysis and diagnostics. Transmission Oil Type:...
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Sku: 66197
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Yamaha YFM700 YFM700RV 2005-2009 Workshop Service Repair ManualYamaha YFM700 YFM700RV 2005-2009 Workshop Service Repair ManualYamaha YFM700 YFM700RV 2005-2009 Workshop Service Repair Manual
The Yamaha YFM700 YFM700RV, produced between 2005 and 2009, is a flagship sport ATV renowned for its exceptional performance and off-road capability. Building on Yamaha's strong motorsports heritage, this model features a powerful 686cc four-stroke engine, an advanced suspension system for superior handling, and a robust construction designed for demanding terrain. Its aggressive styling and responsive ride make it a top choice for enthusiasts seeking a versatile and dominant machine in the sport ATV category. This comprehensive workshop service repair manual provides detailed guidance for the Yamaha YFM700 YFM700RV covering the years 2005 through 2009. It encompasses all aspects of service, repair, maintenance, and troubleshooting, including in-depth information on the engine, transmission, chassis, suspension, brakes, and electrical systems. With clear instructions, high-resolution diagrams, and essential technical specifications, this manual is an indispensable resource for owners and technicians aiming to maintain optimal performance, diagnose issues efficiently, and carry out repairs accurately.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
YFM700 Raptor
Model Code:
YFM700RV
Production Years Covered:
2005, 2006, 2007, 2008, 2009
Codes
Product Name:
Yamaha YFM700 YFM700RV 2005-2009 Workshop Service Repair Manual
👋 Introduction
Market Position
Positioning:
The YFM700 Raptor series is a flagship sport ATV known for its high performance, versatility, and off-road capability, appealing to enthusiasts seeking a powerful and responsive machine.
Competitive Analysis
Competition:
Competes with other high-performance sport ATVs from manufacturers like Honda (TRX series), Suzuki (LT-R/LT-Z series), and Kawasaki (KFX series) of the same era.
Key Features
Vehicle Features:
Powerful 4-stroke engine, advanced suspension system for superior handling, aggressive styling, and robust construction suitable for demanding off-road conditions.
Manual Value Proposition
Value:
Provides essential information to maintain optimal performance, diagnose issues efficiently, and perform repairs, saving significant costs compared to dealership services.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete service, repair, maintenance, troubleshooting, and diagnostics
Page Count
Estimated Pages:
High (typically 500+ pages for comprehensive workshop manuals)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, top-end and bottom-end rebuild, carburetor tuning, lubrication system, cooling system, ignition system, starting system, fuel system (including fuel pump and injectors if applicable for the specific model year evolution).
Transmission:
Clutch assembly, gearbox (gear inspection, replacement), drive shafts, final drive unit (chain and sprockets, differential if applicable).
Chassis And Suspension:
Frame inspection and repair, front suspension (shocks, A-arms, steering components), rear suspension (swingarm, shock absorber, linkage), wheel bearings, steering system (handlebars, tie rods, steering knuckle).
Brakes:
Hydraulic brake system (master cylinders, calipers, brake lines, brake fluid bleeding), brake pads, brake discs, parking brake mechanism.
Electrical System:
Wiring diagrams, battery maintenance and testing, charging system (stator, regulator/rectifier), lighting system (headlights, taillights, indicators), starter motor, switches, fuses, relays, diagnostic codes (if applicable).
Bodywork And Trim:
Body panel removal and installation, seat, fenders, plastics, decals, exhaust system.
Procedures Included
Maintenance:
Scheduled maintenance intervals, oil changes, filter replacements, spark plug service, chain adjustment, tire pressure checks, valve clearance adjustments.
Repair:
Step-by-step disassembly and reassembly of all major components, internal engine repair, transmission rebuilds, suspension component replacement, brake caliper overhaul.
Troubleshooting:
Diagnostic flowcharts for common problems, identification of symptoms, fault finding procedures for engine, electrical, and mechanical issues.
Technical Specifications:
Detailed torque specifications for all fasteners, clearance measurements, timing settings, fluid capacities, electrical system specifications.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds, suitable for professional mechanics and experienced DIY enthusiasts.
📊 Manual Specifications
File Format
Format Details:
Likely a searchable PDF, allowing for quick navigation and printing of specific sections.
Print Quality
Quality:
High-resolution diagrams and clear text for easy readability and accurate interpretation of procedures.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Type:
4-stroke, liquid-cooled, DOHC, 5-valve, single-cylinder
Displacement:
686 cc
Bore X Stroke:
100.0 mm x 83.9 mm
Compression Ratio:
9.2:1
Performance
Horsepower Estimate:
Approximately 45-50 hp (varies slightly by year and specific tuning)
Torque Estimate:
Approximately 40-45 ft-lbs (varies slightly by year and specific tuning)
Fuel System
Carburetor:
Keihin 39 mm flat-slide carburetor with accelerator pump (specific model may vary, e.g., FCR type). Manual will detail jetting and adjustments.
Fuel Type:
Unleaded gasoline, minimum 87 octane
Lubrication System
Oil Type:
Yamaha recommends Yamalube 4 (or equivalent API SG, JASO MA approved) 10W-40 or 20W-50 depending on temperature. Manual specifies exact grades.
Oil Capacity:
Approximately 2.4 L (2.5 US qt) with oil filter change.
Cooling System
Type:
Liquid-cooled
Coolant Type:
Yamaha-specific coolant or a high-quality ethylene glycol-based coolant with a 50/50 mix of distilled water.
🔧 Transmission
Standard
Type:
5-speed constant mesh with wet, multi-plate clutch
Drive Type:
Shaft drive to rear axle
Features
Clutch Operation:
Hydraulic
Gear Ratios:
Detailed gear ratios for each speed will be provided in the manual for performance analysis and diagnostics.
Transmission Oil Type:
Yamalube 4 (or equivalent API SG, JASO MA approved) 10W-40 or 20W-50.
📐 Dimensions
Exterior
Length:
Approximately 70.1 inches (1780 mm)
Width:
Approximately 45.7 inches (1160 mm)
Height:
Approximately 43.7 inches (1110 mm)
Weights
Dry Weight:
Approximately 390 lbs (177 kg)
Ground Clearance:
Approximately 4.3 inches (110 mm)
Wheelbase:
Approximately 49.2 inches (1250 mm)
Cargo
Racks:
Front and rear steel racks with generous weight capacities (specific kg to be detailed in manual).
🛡️ Safety Features
Ratings
Atv Classification:
Sport ATV (designed for recreational use, not for general road use)
Active Features
Braking System:
Dual front hydraulic disc brakes and a single rear hydraulic disc brake.
Parking Brake:
Mechanical parking brake.
Passive Features
Chassis Design:
Tough, reinforced frame and bodywork for durability and rider protection during off-road use.
Ergonomics:
Designed for rider control and comfort during aggressive riding maneuvers.
💡 Technology Features
Infotainment
Features:
No infotainment system. Primarily focused on performance and off-road capability.
Driver Assistance
Features:
No electronic driver assistance features; mechanical systems provide control and feedback.
Connectivity
Features:
No connectivity features. Standalone off-road vehicle.
🔧 Maintenance
Service Intervals
Oil Change Frequency:
Every 1,000 miles (1600 km) or 6 months, whichever comes first (refer to manual for precise interval).
Air Filter Cleaning:
Recommended every 600 miles (1000 km) or more frequently in dusty conditions. Manual details cleaning and oiling procedure.
Spark Plug Replacement:
Typically every 6,000 miles (10,000 km) or as needed based on inspection. Manual specifies correct plug type and gap.
Valve Clearance Adjustment:
Every 6,000 miles (10,000 km) or as per manual recommendation, critical for engine performance and longevity.
Fluid Specifications
Engine Oil Grade:
Yamalube 4 (or equivalent API SG, JASO MA approved) 10W-40 or 20W-50.
Coolant Mixture:
50% Ethylene Glycol Coolant and 50% Distilled Water.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Known Issues
Common Wear Items:
Brake pads, brake discs, wheel bearings, steering head bearings, swingarm bearings, drive chain and sprockets are common wear items requiring regular inspection and replacement.
Carburetor Tuning:
Carburetor tuning can be sensitive to altitude and temperature changes. The manual provides comprehensive guidance on adjustments.
Suspension Wear:
Given its sport ATV nature, suspension components are subject to significant stress and may require servicing or replacement sooner than on utility models.
📚 Vehicle History
Brand Heritage
Heritage:
Yamaha has a long-standing reputation in motorsports, particularly with its 'Raptor' line of ATVs, synonymous with performance and off-road dominance.
Model Evolution
Evolution:
The YFM700 Raptor, introduced in 2006, replaced the popular YFM660R, featuring a larger 686cc engine, fuel injection (on some later models, though this manual covers carbureted models), and updated styling and chassis.
Production
Manufacturing Location:
Typically manufactured in Japan or North America by Yamaha Motor Corporation.
🏆 Awards & Recognition
Recognitions
Vehicle Acclaim:
The YFM700 Raptor series has consistently received positive reviews from ATV enthusiasts and industry publications for its performance, handling, and reliability, often cited as a benchmark in the sport ATV segment.
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