Polaris Sportsman 850 Touring 12 13 Workshop Service Manual
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The Polaris Sportsman 850 Touring, produced for the 2012 and 2013 model years, represents a robust and versatile all-terrain vehicle engineered for both work and recreation. Known for its powerful 850cc, 4-stroke, twin-cylinder engine with electronic fuel injection, this model delivers an estimated 77 horsepower and 58 lb-ft of torque, providing ample capability for demanding tasks and adventurous rides. Its design prioritizes rider comfort and safety, featuring a two-up seating configuration, handguards, integrated floorboards with heel guards, and a reliable hydraulic disc braking system. The On-Demand All-Wheel Drive system ensures optimal traction in varied terrain, making it a capable companion for off-road exploration and utility. This comprehensive workshop service manual is designed to assist owners and technicians in maintaining and repairing the Polaris Sportsman 850 Touring models from 2012 and 2013. It provides detailed instructions for all major vehicle systems, including engine disassembly and overhaul, fuel and ignition systems, lubrication, exhaust, transmission, and the electrical system. The manual covers routine maintenance, tune-up procedures, diagnostic troubleshooting, and the removal and installation of components. By offering dealer-level service information, this manual empowers users to perform necessary upkeep and repairs efficiently, ensuring the continued performance and longevity of their vehicle. 🏷️ Basic Information Identification Make: Polaris Model: Sportsman 850 Touring Model Year: 2012, 2013 Codes Product Name: Polaris Sportsman 850 Touring 12 13 Workshop Service Manual PDF Download 👋 Introduction Market Position Target Audience: Polaris Sportsman 850 Touring owners and technicians seeking detailed repair and maintenance information. Competitive Analysis Value Proposition: Provides dealer-level service information, enabling DIY repairs to save costs and time, and fostering a reputation for quality service. Key Features Feature 1: Complete repair and overhaul instructions. Feature 2: Covers all major vehicle systems. Feature 3: Includes essential specifications and procedures comparable to authorized dealer services. Feature 4: Emphasis on safety precautions and the use of specialized tools. 📋 Manual Details Coverage Areas Primary Coverage: Repair and overhaul of Polaris Sportsman 850 Touring 2012-2013 models. Secondary Coverage: Proprietary component manufacturer instructions for specialized parts. Page Count Estimated Page Count: Information suggests a comprehensive manual, likely exceeding 500 pages, typical for workshop manuals covering a full model year range and extensive systems. Manual Type Type: Workshop Service Manual Language Language: English Format Delivery Method: PDF Download (Email Delivery) File Format: PDF Printability: Printable 📖 Manual Coverage Systems Covered Engine Systems: Engine disassembly, overhaul, fuel system, ignition, lubrication, exhaust. Drivetrain: Transmission disassembly and overhaul. Electrical System: Comprehensive electrical system diagnostics and repair. Chassis And Body: Bodywork repair and components. Procedures Included Maintenance: Routine maintenance and servicing procedures. Repair: Detailed repair instructions for all vehicle systems. Disassembly Assembly: Assemblies and disassemblies of all major components. Diagnostics: Diagnostic procedures for troubleshooting common issues. Tune Ups: Tune-up procedures for optimal performance. Removal Installation: Removal and installation procedures for components. Technical Depth Depth: Comprehensive, covering routine maintenance to extensive engine and transmission overhauls, assuming a qualified technician's familiarity with general automotive practices. 📊 Manual Specifications File Quality Quality: High quality, providing reliable information for repairs. Accuracy: Endeavored to ensure accuracy of all information. Searchability: PDF format typically allows for text searching. Binding Type Type: Digital Download (PDF) - No physical binding. Paper Type Type: N/A (Digital File) ⚙️ Engine Specifications Primary Engine Engine Type: 850cc, 4-stroke, Twin Cylinder Engine (Typical for Sportsman 850 Touring). Fuel Delivery: Fuel Injection (EFI) is standard for these model years. Performance Horsepower: Estimated 77 HP (approximate, official specs may vary slightly by specific sub-model or region). Torque: Estimated 58 lb-ft (approximate). Fuel System Fuel Type: Unleaded gasoline. Carburetion: EFI system details including injector specifications and idle control. 🔧 Transmission Standard Type: Automatic PVT (Polaris Variable Transmission) with Engine Braking. Features Drive Modes: High, Low, Neutral, Reverse, Park. Engagement: On-Demand AWD (All-Wheel Drive) system integrated with transmission. 📐 Dimensions Exterior Length: Approx. 85.5 inches (217.2 cm). Width: Approx. 48 inches (121.9 cm). Height: Approx. 50 inches (127 cm). Weights Dry Weight: Approx. 720 lbs (327 kg). Payload Capacity: Approx. 575 lbs (261 kg). Towing Capacity: Approx. 1500 lbs (680 kg). Cargo Front Rack Capacity: Approx. 100 lbs (45 kg). Rear Rack Capacity: Approx. 200 lbs (91 kg). 🛡️ Safety Features Ratings Atv Safety Standards: Adherence to ANSI/SVIA standards (typical for Polaris ATVs). Active Features Braking System: Hydraulic disc brakes, front and rear. Passive Features Seating: Two-up seating configuration for rider and passenger. Lighting: Dual halogen headlights with LED tail/brake lights. Protection: Handguards and integrated floorboards with heel guards for rider protection. 💡 Technology Features Infotainment Instrumentation: Digital instrument cluster providing speed, RPM, fuel level, gear indicator, and diagnostic codes. Driver Assistance Awt System: On-Demand All-Wheel Drive system that automatically engages front wheels when rear wheel slip is detected. Connectivity Charging Port: 12V accessory outlet for charging devices. 🔧 Maintenance Service Intervals Oil Change: Typically every 100 hours or annually, whichever comes first (specifics...
The Polaris Sportsman 850 Touring, produced for the 2012 and 2013 model years, represents a robust and versatile all-terrain vehicle engineered for both work and recreation. Known for its powerful 850cc, 4-stroke, twin-cylinder engine with electronic fuel injection, this model delivers an estimated 77 horsepower and 58 lb-ft of torque, providing ample capability for demanding tasks and adventurous rides. Its design prioritizes rider comfort and safety, featuring a two-up seating configuration, handguards, integrated floorboards with heel guards, and a reliable hydraulic disc braking system. The On-Demand All-Wheel Drive system ensures optimal traction in varied terrain, making it a capable companion for off-road exploration and utility.
This comprehensive workshop service manual is designed to assist owners and technicians in maintaining and repairing the Polaris Sportsman 850 Touring models from 2012 and 2013. It provides detailed instructions for all major vehicle systems, including engine disassembly and overhaul, fuel and ignition systems, lubrication, exhaust, transmission, and the electrical system. The manual covers routine maintenance, tune-up procedures, diagnostic troubleshooting, and the removal and installation of components. By offering dealer-level service information, this manual empowers users to perform necessary upkeep and repairs efficiently, ensuring the continued performance and longevity of their vehicle.
🏷️ Basic Information
Identification
Make:
Polaris
Model:
Sportsman 850 Touring
Model Year:
2012, 2013
Codes
Product Name:
Polaris Sportsman 850 Touring 12 13 Workshop Service Manual PDF Download
👋 Introduction
Market Position
Target Audience:
Polaris Sportsman 850 Touring owners and technicians seeking detailed repair and maintenance information.
Competitive Analysis
Value Proposition:
Provides dealer-level service information, enabling DIY repairs to save costs and time, and fostering a reputation for quality service.
Key Features
Feature 1:
Complete repair and overhaul instructions.
Feature 2:
Covers all major vehicle systems.
Feature 3:
Includes essential specifications and procedures comparable to authorized dealer services.
Feature 4:
Emphasis on safety precautions and the use of specialized tools.
📋 Manual Details
Coverage Areas
Primary Coverage:
Repair and overhaul of Polaris Sportsman 850 Touring 2012-2013 models.
Secondary Coverage:
Proprietary component manufacturer instructions for specialized parts.
Page Count
Estimated Page Count:
Information suggests a comprehensive manual, likely exceeding 500 pages, typical for workshop manuals covering a full model year range and extensive systems.
Comprehensive electrical system diagnostics and repair.
Chassis And Body:
Bodywork repair and components.
Procedures Included
Maintenance:
Routine maintenance and servicing procedures.
Repair:
Detailed repair instructions for all vehicle systems.
Disassembly Assembly:
Assemblies and disassemblies of all major components.
Diagnostics:
Diagnostic procedures for troubleshooting common issues.
Tune Ups:
Tune-up procedures for optimal performance.
Removal Installation:
Removal and installation procedures for components.
Technical Depth
Depth:
Comprehensive, covering routine maintenance to extensive engine and transmission overhauls, assuming a qualified technician's familiarity with general automotive practices.
📊 Manual Specifications
File Quality
Quality:
High quality, providing reliable information for repairs.
Accuracy:
Endeavored to ensure accuracy of all information.
Searchability:
PDF format typically allows for text searching.
Binding Type
Type:
Digital Download (PDF) - No physical binding.
Paper Type
Type:
N/A (Digital File)
⚙️ Engine Specifications
Primary Engine
Engine Type:
850cc, 4-stroke, Twin Cylinder Engine (Typical for Sportsman 850 Touring).
Fuel Delivery:
Fuel Injection (EFI) is standard for these model years.
Performance
Horsepower:
Estimated 77 HP (approximate, official specs may vary slightly by specific sub-model or region).
Torque:
Estimated 58 lb-ft (approximate).
Fuel System
Fuel Type:
Unleaded gasoline.
Carburetion:
EFI system details including injector specifications and idle control.
🔧 Transmission
Standard
Type:
Automatic PVT (Polaris Variable Transmission) with Engine Braking.
Features
Drive Modes:
High, Low, Neutral, Reverse, Park.
Engagement:
On-Demand AWD (All-Wheel Drive) system integrated with transmission.
📐 Dimensions
Exterior
Length:
Approx. 85.5 inches (217.2 cm).
Width:
Approx. 48 inches (121.9 cm).
Height:
Approx. 50 inches (127 cm).
Weights
Dry Weight:
Approx. 720 lbs (327 kg).
Payload Capacity:
Approx. 575 lbs (261 kg).
Towing Capacity:
Approx. 1500 lbs (680 kg).
Cargo
Front Rack Capacity:
Approx. 100 lbs (45 kg).
Rear Rack Capacity:
Approx. 200 lbs (91 kg).
🛡️ Safety Features
Ratings
Atv Safety Standards:
Adherence to ANSI/SVIA standards (typical for Polaris ATVs).
Active Features
Braking System:
Hydraulic disc brakes, front and rear.
Passive Features
Seating:
Two-up seating configuration for rider and passenger.
Lighting:
Dual halogen headlights with LED tail/brake lights.
Protection:
Handguards and integrated floorboards with heel guards for rider protection.
💡 Technology Features
Infotainment
Instrumentation:
Digital instrument cluster providing speed, RPM, fuel level, gear indicator, and diagnostic codes.
Driver Assistance
Awt System:
On-Demand All-Wheel Drive system that automatically engages front wheels when rear wheel slip is detected.
Connectivity
Charging Port:
12V accessory outlet for charging devices.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 100 hours or annually, whichever comes first (specifics detailed in manual).
Air Filter Cleaning:
Recommended every 25-50 hours or as needed based on operating conditions.
Spark Plug Replacement:
Refer to manual for specific interval, often around 100-200 hours.
Fluid Specifications
Engine Oil:
SAE 10W-50 synthetic oil (Polaris Brand Recommended, check manual for exact spec and API rating).
Coolant:
Ethylene glycol-based antifreeze (Polaris brand or equivalent, 50/50 mix with distilled water).
Brake Fluid:
DOT 4 hydraulic brake fluid.
Transmission Fluid:
Polaris PVT Fluid or equivalent (specific type is critical for CVT longevity).
Known Issues
Common Wear Items:
CVT belt wear, suspension bushings, wheel bearings, fuel pump.
Electrical Connections:
Corrosion or loose connections in humid or dirty environments.
📚 Vehicle History
Brand Heritage
Brand Focus:
Polaris is a long-standing manufacturer of powersports vehicles, including ATVs, snowmobiles, and motorcycles, known for innovation and off-road capability.
Model Evolution
Sportsman Line:
The Sportsman line is Polaris's flagship ATV series, continuously evolved for performance, comfort, and utility since its introduction. The 'Touring' designation specifically indicates a model optimized for two-up riding.
Production
Manufacturing Origin:
Polaris vehicles are primarily manufactured in the United States.
🏆 Awards & Recognition
Recognitions
Industry Reputation:
Polaris Sportsman models are consistently recognized for their off-road capability, comfort, and utility, often receiving positive reviews from industry publications.
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