Citroen DS19 DS 19 1963 Workshop Repair Service Manual
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🏷️ Basic Information Identification Make: Citroën Model: DS 19 Year: 1963 Codes Engine Code Primary: DS 19 👋 Introduction Market Position Positioning: Essential professional resource for owners and mechanics of the iconic Citroën DS 19, providing factory-level repair and maintenance data. Competitive Analysis Advantage: Offers comprehensive, manufacturer-level information typically restricted to authorized service centers, enabling significant cost savings on repairs and maintenance. Key Features Features: Hundreds of pages of diagrams and detailed information, professional technician-level diagnostics, step-by-step repair instructions, troubleshooting guides, complete electrical system coverage with wiring diagrams, and printable format. Value Proposition Cost Savings: Enables DIY repairs and informed professional servicing, potentially saving hundreds to thousands of dollars in labor costs. 📋 Manual Details Coverage Areas Vehicle Coverage: All Models, Engines, Trim, and Transmission Types for 1963 Citroën DS 19 Page Count Estimated Page Count: Hundreds of pages (as per product description) Manual Type Type: Workshop Repair Service Manual Language Language: English Format File Format: PDF Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinZip (for unzipping archive if applicable) Compatibility Operating Systems: Compatible with All Versions of Windows & Mac 📖 Manual Coverage Systems Covered Covered Systems: General Maintenance, Troubleshooting, Engine Service/Repair, Transmission Service/Repair, Brake System, Wiring Diagram, Electrical System, Suspension, Periodic Lubrication, Steering, Cooling System, Fuel Injection/Fuel System, Emission System, Heater/Air Conditioning, Engine Control System, Chassis/Body, Restraint System, Interior, Differential/Drive, Axle Engine Service Repair: Complete engine overhaul, timing, ignition system, cooling system diagnostics and repair, fuel system including injection and carburetion, lubrication system, exhaust system. Transmission Service Repair: Detailed procedures for the unique semi-automatic transmission, clutch system, gearbox overhaul, and hydraulic control unit. Suspension Steering: Comprehensive coverage of the hydropneumatic suspension system (spheres, accumulator, pump, height correctors, shock absorbers), and steering system. Brakes Wheels: Hydraulic disc brake system (front and rear), parking brake, brake fluid specifications, wheel hub servicing, and tire fitting advice. Electrical System: Detailed wiring diagrams, starter motor, alternator, battery system, lighting, instrumentation, ignition switch, and all ancillary electrical components. Chassis Body: Body panel repair, chassis structure, doors, windows, bumpers, and trim components. Interior: Seating, dashboard, instrumentation, door panels, headliner, and all interior trim elements. Heater Air Conditioning: Operation and maintenance of the heating system. Air conditioning was a rare optional fitment and likely covered if present on specific models. Procedures Included Included Procedures: Diagnosis, Repair, Maintenance, Disassembly, Assembly, Cleaning, Reinstallation, Troubleshooting (Electrical Systems), Step-by-step repair procedures, Detailed substeps, Critical specifications Troubleshooting: Systematic troubleshooting guides for common faults, electrical diagnostics, engine performance issues, and hydropneumatic system problems. Maintenance Schedules: Recommended periodic maintenance tasks and intervals for optimal vehicle longevity and performance. Technical Depth Depth: Professional technician level, covering diagnostics, advanced repair, and maintenance Illustrations: Detailed illustrations, drawings, and photographs for every procedure, with enlarged insets for critical components. Specificity: Provides specific torque values, clearances, fluid capacities, and component identification necessary for accurate repairs. 📊 Manual Specifications File Format Print Quality: Full Printable Zoom Capability: Yes (Zoom IN/OUT) Binding Type Binding: Digital Download (PDF) Paper Type Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Type: Inline 4-cylinder, OHV Displacement: 1911 cc (1.9 Liters) Bore X Stroke: 83 mm x 88 mm Compression Ratio: Approx. 7.5:1 Engine Layout: Front-mounted, transverse (for some variations, though commonly considered longitudinal in relation to drivetrain) Performance Horsepower Net: Approx. 75 hp @ 5000 rpm Torque Net: Approx. 101 lb-ft @ 2500 rpm Fuel System Carburetor: Zenith 36-IV (Single Downdraft) Fuel Type: Unleaded Gasoline (Octane Rating: 90-92 RON recommended for period) 🔧 Transmission Standard Type: Semi-automatic (Citroën\'s Hydropneumatic Transmission Control) Gears: 4-speed Manual (with clutch pedal operated by a small "fingertip" lever) Features Features: Hydraulic clutch activation, electronic pre-selector for gear changes. Optional Optional Transmission: N/A - The semi-automatic system was standard across the DS 19 range. 📐 Dimensions Exterior Length: 4800 mm (189.0 in) Width: 1730 mm (68.1 in) Height: 1470 mm (57.9 in) Wheelbase: 3090 mm (121.7 in) Weights Curb Weight: Approx. 1100-1200 kg (2425-2645 lbs) Interior Seating Capacity: 5 occupants 🛡️ Safety Features Ratings Crash Safety Era: Designed with advanced safety features for its era, focusing on occupant protection through structural integrity and hydropneumatic suspension's ride comfort. Active Features Active Safety: Four-wheel hydraulic disc brakes, advanced hydropneumatic suspension for stability, rack-and-pinion steering. Passive Features Passive Safety: Robust unibody construction, integrated crumple zones (for the era), safety glass. 💡 Technology Features Infotainment Infotainment System: Basic AM radio (optional), manual ventilation, and heating system. Focus is on mechanical and hydraulic systems. Driver Assistance Driver Assistance Features: Hydropneumatic self-leveling suspension is the primary advanced feature, providing exceptional ride quality and handling. Connectivity Connectivity Features: N/A (No modern electronic connectivity features). 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 - 7,500 km (3,000 - 4,500 miles) or annually. Specific interval detailed in the manual. Lubrication Interval: Periodic lubrication of chassis points every 5,000 - 10,000 km as specified in...
Essential professional resource for owners and mechanics of the iconic Citroën DS 19, providing factory-level repair and maintenance data.
Competitive Analysis
Advantage:
Offers comprehensive, manufacturer-level information typically restricted to authorized service centers, enabling significant cost savings on repairs and maintenance.
Key Features
Features:
Hundreds of pages of diagrams and detailed information, professional technician-level diagnostics, step-by-step repair instructions, troubleshooting guides, complete electrical system coverage with wiring diagrams, and printable format.
Value Proposition
Cost Savings:
Enables DIY repairs and informed professional servicing, potentially saving hundreds to thousands of dollars in labor costs.
📋 Manual Details
Coverage Areas
Vehicle Coverage:
All Models, Engines, Trim, and Transmission Types for 1963 Citroën DS 19
Page Count
Estimated Page Count:
Hundreds of pages (as per product description)
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader, WinZip (for unzipping archive if applicable)
Complete engine overhaul, timing, ignition system, cooling system diagnostics and repair, fuel system including injection and carburetion, lubrication system, exhaust system.
Transmission Service Repair:
Detailed procedures for the unique semi-automatic transmission, clutch system, gearbox overhaul, and hydraulic control unit.
Suspension Steering:
Comprehensive coverage of the hydropneumatic suspension system (spheres, accumulator, pump, height correctors, shock absorbers), and steering system.
Brakes Wheels:
Hydraulic disc brake system (front and rear), parking brake, brake fluid specifications, wheel hub servicing, and tire fitting advice.
Electrical System:
Detailed wiring diagrams, starter motor, alternator, battery system, lighting, instrumentation, ignition switch, and all ancillary electrical components.
Chassis Body:
Body panel repair, chassis structure, doors, windows, bumpers, and trim components.
Interior:
Seating, dashboard, instrumentation, door panels, headliner, and all interior trim elements.
Heater Air Conditioning:
Operation and maintenance of the heating system. Air conditioning was a rare optional fitment and likely covered if present on specific models.
4-speed Manual (with clutch pedal operated by a small "fingertip" lever)
Features
Features:
Hydraulic clutch activation, electronic pre-selector for gear changes.
Optional
Optional Transmission:
N/A - The semi-automatic system was standard across the DS 19 range.
📐 Dimensions
Exterior
Length:
4800 mm (189.0 in)
Width:
1730 mm (68.1 in)
Height:
1470 mm (57.9 in)
Wheelbase:
3090 mm (121.7 in)
Weights
Curb Weight:
Approx. 1100-1200 kg (2425-2645 lbs)
Interior
Seating Capacity:
5 occupants
🛡️ Safety Features
Ratings
Crash Safety Era:
Designed with advanced safety features for its era, focusing on occupant protection through structural integrity and hydropneumatic suspension's ride comfort.
Robust unibody construction, integrated crumple zones (for the era), safety glass.
💡 Technology Features
Infotainment
Infotainment System:
Basic AM radio (optional), manual ventilation, and heating system. Focus is on mechanical and hydraulic systems.
Driver Assistance
Driver Assistance Features:
Hydropneumatic self-leveling suspension is the primary advanced feature, providing exceptional ride quality and handling.
Connectivity
Connectivity Features:
N/A (No modern electronic connectivity features).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 - 7,500 km (3,000 - 4,500 miles) or annually. Specific interval detailed in the manual.
Lubrication Interval:
Periodic lubrication of chassis points every 5,000 - 10,000 km as specified in the manual.
Fluid Specifications
Engine Oil Type:
SAE 20W-50 or 20W-40 (API SF or SG rating recommended based on modern equivalents). Specific viscosity and specification detailed in the manual.
Hydropneumatic Fluid:
LHM (Citroën\'s specific mineral-based hydraulic fluid). Use of incorrect fluid can severely damage the system.
Coolant:
Mixture of distilled water and ethylene glycol-based antifreeze (50/50 ratio). Specific type and concentration detailed in the manual.
Transmission Fluid:
Specific hydraulic fluid for the clutch and gearbox control system, not standard ATF or manual transmission fluid. Manual will specify correct type.
Known Issues
Common Issues For Model:
Hydropneumatic system leaks (especially sphere seals and hydraulic lines), carburettor tuning, electrical component aging, exhaust system corrosion, and wear on front suspension bushings.
📚 Vehicle History
Brand Heritage
Citroen Heritage:
Citroën is renowned for its innovation and avant-garde design, consistently pushing the boundaries of automotive engineering and styling since its founding.
Model Evolution
Ds Evolution:
The DS 19, introduced in 1955, revolutionized automotive design with its aerodynamic styling, hydropneumatic suspension, and advanced engineering. The 1963 model represents a refinement of this groundbreaking platform.
Key Innovations:
Hydropneumatic suspension, directional headlights (on some models), monocoque chassis, innovative interior design.
Production
Production Period:
1955 – 1975 (DS range), with the DS 19 being a foundational model.
🏆 Awards & Recognition
Recognitions
Design Awards:
Widely recognized as a design icon, often featured in automotive museums and awarded for its futuristic and influential styling.
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