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1967-1976 BMW 2002 Workshop Repair & Service Manual [Complete & Informative for DIY Repair]

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🏷️ Basic Information Identification Make: BMW Model: 2002 Codes Chassis Codes: 114 Engine Codes: M10 Series (e.g., M10B20) 👋 Introduction Market Position Positioning: The BMW 2002 is an iconic sports sedan that defined a generation of compact luxury performance cars. This manual targets owners and enthusiasts passionate about maintaining and restoring these classic vehicles. Competitive Analysis Competitors: Competed with cars like the Alfa Romeo Giulia, Datsun 240Z, Porsche 914, and other sporty European and Japanese offerings of the era. Key Features Vehicle Appeal: Renowned for its nimble handling, responsive engine, and relatively simple mechanicals, making it a popular choice for DIY enthusiasts. 📋 Manual Details Coverage Areas Primary Coverage: Workshop Repair and Service Model Years Covered: 1967-1976 Page Count Estimated Page Count: Varies by specific edition, typically hundreds of pages for a comprehensive workshop manual. Manual Type Type: Workshop Manual / Repair Manual / Service Manual Language Language: English (Standard for most aftermarket manuals of this era; original may vary) Format Format: Likely printed book or high-quality PDF scan 📖 Manual Coverage Systems Covered Engine: Engine mechanical, lubrication, cooling, fuel, ignition, emissions control Transmission: Manual and automatic transmissions (including clutch, driveshaft, differentials) Suspension And Steering: Front and rear suspension, steering system components Brakes: Hydraulic brake system (front discs, rear drums), parking brake Electrical System: Battery, charging system, starting system, lighting, instrumentation, wiring diagrams Body: Body panel repair, doors, windows, interior trim, body sealing Exhaust System: Exhaust manifold, pipes, muffler, and catalytic converter (if applicable for late models). Fuel Tank And Lines: Fuel tank removal, fuel pump, fuel lines, and filters. Cooling Fans And Radiator: Radiator service, fan belt adjustment, thermostat replacement. Procedures Included Maintenance: Scheduled maintenance, fluid changes, tune-ups, filter replacements Diagnostics: Troubleshooting guides, common problems, diagnostic procedures for various systems Repair: Step-by-step repair instructions for all major components and systems Overhaul: Engine, transmission, differential, carburetor overhauls Adjustments: Carburetor adjustment, ignition timing, valve adjustment, brake adjustment Engine Rebuild: Detailed instructions for engine disassembly, cleaning, inspection, and reassembly. Carburetor Rebuild: Comprehensive guides for rebuilding Solex/Zenith carburetors, including jetting and adjustment. Brake System Overhaul: Repair and replacement of brake calipers, wheel cylinders, master cylinder, and brake lines. Technical Depth Depth: Comprehensive, suitable for DIY enthusiasts and professional mechanics. Covers everything from basic tune-ups to complete engine rebuilds. Wiring Diagrams: Includes detailed electrical system diagrams for all major circuits. Torque Specifications: Provides specific torque values for all critical fasteners. Special Tools: Lists any special tools required for specific repair procedures. 📊 Manual Specifications File Format Digital Format Features: Searchable text, hyperlinked sections (if PDF), printable pages Print Quality Print Quality: Clear diagrams, legible text, durable binding (for printed versions) Binding Type Binding: Spiral-bound or perfect-bound (common for workshop manuals for lay-flat use) Paper Type Paper Quality: Durable, often glossy or semi-gloss paper to withstand shop environments ⚙️ Engine Specifications Primary Engine Engine Type: Inline-4 cylinder, SOHC (Single Overhead Camshaft) Displacement Variants: Primarily 1990cc (2.0 Liters). Earlier models might have had smaller displacements (e.g., 1600cc), but the '2002' designation specifically refers to the 2.0L engine. Performance Horsepower Range: Approximately 100-120 hp for standard 2002 models (varies by specific model and tuning, e.g., 2002tii had higher output). Torque Range: Approximately 115-130 lb-ft (varies by model). Fuel System Fuel Delivery Standard: Solex or Zenith downdraft carburetors (single or twin barrel depending on model). Fuel Delivery Performance: 2002tii models featured Kugelfischer mechanical fuel injection. Cooling System Cooling Type: Pressurized liquid cooling system Ignition System Ignition Type: Distributor-based, points and condenser ignition (later models may have electronic ignition conversions available). 🔧 Transmission Standard Transmission Type Standard: 4-speed manual transmission Optional Transmission Type Optional: 3-speed automatic transmission (e.g., ZF automatic) Features Drivetrain: Rear-wheel drive (RWD) Differential: Open differential 📐 Dimensions Exterior Wheelbase: Approximately 98.4 inches (2500 mm) Length: Approximately 163.8 inches (4160 mm) Width: Approximately 63.8 inches (1620 mm) Height: Approximately 55.1 inches (1400 mm) Weights Curb Weight: Approximately 2100-2300 lbs (950-1040 kg), varies by model and equipment. 🛡️ Safety Features Ratings Crash Safety Era: Safety standards of the era were less stringent than modern vehicles. Seatbelts were typically optional or lap belts in earlier models. Active Features Braking System: Front disc brakes, rear drum brakes. Early models may have had all-around drums or smaller discs. Suspension Design: Independent front suspension (MacPherson struts), solid rear axle with coil springs and trailing arms. Passive Features Seat Restraints: Seat belts (lap belts standard, optional three-point front belts in later years). Body Construction: Unitized body construction with integrated crumple zones (basic for the time). 💡 Technology Features Infotainment Audio System: Basic AM/FM radio (often optional), with analog tuning and speaker controls. Aftermarket upgrades common. Driver Assistance ABS: Anti-lock Braking System (ABS) was not available. Airbags: Airbags were not standard or available. Connectivity Connectivity Features: No electronic connectivity features (e.g., Bluetooth, USB) were available from the factory. 🔧 Maintenance Service Intervals Oil Change...
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1967-1976 BMW 2002 Workshop Repair & Service Manual [Complete & Informative for DIY Repair]
🏷️ Basic Information
Identification
Make:
BMW
Model:
2002
Codes
Chassis Codes:
114
Engine Codes:
M10 Series (e.g., M10B20)
👋 Introduction
Market Position
Positioning:
The BMW 2002 is an iconic sports sedan that defined a generation of compact luxury performance cars. This manual targets owners and enthusiasts passionate about maintaining and restoring these classic vehicles.
Competitive Analysis
Competitors:
Competed with cars like the Alfa Romeo Giulia, Datsun 240Z, Porsche 914, and other sporty European and Japanese offerings of the era.
Key Features
Vehicle Appeal:
Renowned for its nimble handling, responsive engine, and relatively simple mechanicals, making it a popular choice for DIY enthusiasts.
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop Repair and Service
Model Years Covered:
1967-1976
Page Count
Estimated Page Count:
Varies by specific edition, typically hundreds of pages for a comprehensive workshop manual.
Manual Type
Type:
Workshop Manual / Repair Manual / Service Manual
Language
Language:
English (Standard for most aftermarket manuals of this era; original may vary)
Format
Format:
Likely printed book or high-quality PDF scan
📖 Manual Coverage
Systems Covered
Engine:
Engine mechanical, lubrication, cooling, fuel, ignition, emissions control
Transmission:
Manual and automatic transmissions (including clutch, driveshaft, differentials)
Suspension And Steering:
Front and rear suspension, steering system components
Brakes:
Hydraulic brake system (front discs, rear drums), parking brake
Electrical System:
Battery, charging system, starting system, lighting, instrumentation, wiring diagrams
Body:
Body panel repair, doors, windows, interior trim, body sealing
Exhaust System:
Exhaust manifold, pipes, muffler, and catalytic converter (if applicable for late models).
Fuel Tank And Lines:
Fuel tank removal, fuel pump, fuel lines, and filters.
Cooling Fans And Radiator:
Radiator service, fan belt adjustment, thermostat replacement.
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, tune-ups, filter replacements
Diagnostics:
Troubleshooting guides, common problems, diagnostic procedures for various systems
Repair:
Step-by-step repair instructions for all major components and systems
Overhaul:
Engine, transmission, differential, carburetor overhauls
Adjustments:
Carburetor adjustment, ignition timing, valve adjustment, brake adjustment
Engine Rebuild:
Detailed instructions for engine disassembly, cleaning, inspection, and reassembly.
Carburetor Rebuild:
Comprehensive guides for rebuilding Solex/Zenith carburetors, including jetting and adjustment.
Brake System Overhaul:
Repair and replacement of brake calipers, wheel cylinders, master cylinder, and brake lines.
Technical Depth
Depth:
Comprehensive, suitable for DIY enthusiasts and professional mechanics. Covers everything from basic tune-ups to complete engine rebuilds.
Wiring Diagrams:
Includes detailed electrical system diagrams for all major circuits.
Torque Specifications:
Provides specific torque values for all critical fasteners.
Special Tools:
Lists any special tools required for specific repair procedures.
📊 Manual Specifications
File Format
Digital Format Features:
Searchable text, hyperlinked sections (if PDF), printable pages
Print Quality
Print Quality:
Clear diagrams, legible text, durable binding (for printed versions)
Binding Type
Binding:
Spiral-bound or perfect-bound (common for workshop manuals for lay-flat use)
Paper Type
Paper Quality:
Durable, often glossy or semi-gloss paper to withstand shop environments
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline-4 cylinder, SOHC (Single Overhead Camshaft)
Displacement Variants:
Primarily 1990cc (2.0 Liters). Earlier models might have had smaller displacements (e.g., 1600cc), but the '2002' designation specifically refers to the 2.0L engine.
Performance
Horsepower Range:
Approximately 100-120 hp for standard 2002 models (varies by specific model and tuning, e.g., 2002tii had higher output).
Torque Range:
Approximately 115-130 lb-ft (varies by model).
Fuel System
Fuel Delivery Standard:
Solex or Zenith downdraft carburetors (single or twin barrel depending on model).
Fuel Delivery Performance:
2002tii models featured Kugelfischer mechanical fuel injection.
Cooling System
Cooling Type:
Pressurized liquid cooling system
Ignition System
Ignition Type:
Distributor-based, points and condenser ignition (later models may have electronic ignition conversions available).
🔧 Transmission
Standard
Transmission Type Standard:
4-speed manual transmission
Optional
Transmission Type Optional:
3-speed automatic transmission (e.g., ZF automatic)
Features
Drivetrain:
Rear-wheel drive (RWD)
Differential:
Open differential
📐 Dimensions
Exterior
Wheelbase:
Approximately 98.4 inches (2500 mm)
Length:
Approximately 163.8 inches (4160 mm)
Width:
Approximately 63.8 inches (1620 mm)
Height:
Approximately 55.1 inches (1400 mm)
Weights
Curb Weight:
Approximately 2100-2300 lbs (950-1040 kg), varies by model and equipment.
🛡️ Safety Features
Ratings
Crash Safety Era:
Safety standards of the era were less stringent than modern vehicles. Seatbelts were typically optional or lap belts in earlier models.
Active Features
Braking System:
Front disc brakes, rear drum brakes. Early models may have had all-around drums or smaller discs.
Suspension Design:
Independent front suspension (MacPherson struts), solid rear axle with coil springs and trailing arms.
Passive Features
Seat Restraints:
Seat belts (lap belts standard, optional three-point front belts in later years).
Body Construction:
Unitized body construction with integrated crumple zones (basic for the time).
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio (often optional), with analog tuning and speaker controls. Aftermarket upgrades common.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was not available.
Airbags:
Airbags were not standard or available.
Connectivity
Connectivity Features:
No electronic connectivity features (e.g., Bluetooth, USB) were available from the factory.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles or 6 months, depending on driving conditions and oil used. Manual will specify.
Tune Up Interval:
Points, condenser, spark plugs, and distributor cap/rotor typically every 10,000-15,000 miles. Manual will provide exact specs.
Fluid Specifications
Engine Oil Type:
API SF/SG or equivalent, viscosity typically SAE 20W-50 or 10W-40 (refer to manual for precise year/climate recommendations).
Coolant Type:
Ethylene glycol based antifreeze mixed with distilled water (typically 50/50 ratio). Manual will specify specific types.
Transmission Fluid Type Manual:
GL-4 gear oil, typically SAE 75W-90 or 80W-90. Manual is essential for exact spec.
Transmission Fluid Type Automatic:
Dexron II or equivalent ATF. Manual will specify.
Brake Fluid Type:
DOT 3 or DOT 4 glycol-based brake fluid. Manual will specify.
Known Issues
Common Problems Engine:
Carburetor tuning issues, fuel leaks, timing chain wear, oil leaks from seals (e.g., rear main seal), cooling system leaks (radiator, hoses).
Common Problems Body:
Rust (especially around wheel arches, rocker panels, floor pans, strut towers), aging rubber seals and bushings.
Common Problems Electrical:
Aging wiring harnesses, faulty grounds, points ignition issues, voltage regulator problems.
Common Problems Suspension:
Worn control arm bushings, ball joints, tie rod ends, shock absorbers.
📚 Vehicle History
Brand Heritage
Bmw Legacy:
BMW's reputation for building driver-focused, sporting automobiles was cemented by models like the 2002. It followed successful Neue Klasse sedans.
Model Evolution
Development:
Evolved from the BMW 1600-2, with the '02' indicating the chassis series and the '2' often referring to the two-door body style and twin-carburetor setup on some models. Introduced in 1968.
Performance Variants:
Key variants include the 2002, 2002tii (with fuel injection), and the rare 2002 Turbo (170 hp).
Production
Production Years:
1968-1976
Manufacturing Locations:
Mainly Germany (Munich and Dingolfing)
🏆 Awards & Recognition
Recognitions
Automotive Press Acclaim:
Widely praised by automotive journalists of its time for its performance, handling, and value, contributing significantly to BMW's image as a builder of sporting sedans.
Ratings
Classic Car Status:
Considered a highly desirable classic car, often featured in 'best sports car' or 'classic icon' lists.
Certifications
Historic Vehicle Designation:
Many 2002s qualify for historic vehicle registration and associated benefits in various regions.
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