1967-1976 BMW 2002 Workshop Repair & Service Manual [Complete & Informative for DIY Repair]
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🏷️ Basic Information Identification Make: BMW Model: 2002 Codes Chassis Codes: 114 Engine Codes: M10 Series (e.g., M10B20) 👋 Introduction Market Position Positioning: The BMW 2002 is an iconic sports sedan that defined a generation of compact luxury performance cars. This manual targets owners and enthusiasts passionate about maintaining and restoring these classic vehicles. Competitive Analysis Competitors: Competed with cars like the Alfa Romeo Giulia, Datsun 240Z, Porsche 914, and other sporty European and Japanese offerings of the era. Key Features Vehicle Appeal: Renowned for its nimble handling, responsive engine, and relatively simple mechanicals, making it a popular choice for DIY enthusiasts. 📋 Manual Details Coverage Areas Primary Coverage: Workshop Repair and Service Model Years Covered: 1967-1976 Page Count Estimated Page Count: Varies by specific edition, typically hundreds of pages for a comprehensive workshop manual. Manual Type Type: Workshop Manual / Repair Manual / Service Manual Language Language: English (Standard for most aftermarket manuals of this era; original may vary) Format Format: Likely printed book or high-quality PDF scan 📖 Manual Coverage Systems Covered Engine: Engine mechanical, lubrication, cooling, fuel, ignition, emissions control Transmission: Manual and automatic transmissions (including clutch, driveshaft, differentials) Suspension And Steering: Front and rear suspension, steering system components Brakes: Hydraulic brake system (front discs, rear drums), parking brake Electrical System: Battery, charging system, starting system, lighting, instrumentation, wiring diagrams Body: Body panel repair, doors, windows, interior trim, body sealing Exhaust System: Exhaust manifold, pipes, muffler, and catalytic converter (if applicable for late models). Fuel Tank And Lines: Fuel tank removal, fuel pump, fuel lines, and filters. Cooling Fans And Radiator: Radiator service, fan belt adjustment, thermostat replacement. Procedures Included Maintenance: Scheduled maintenance, fluid changes, tune-ups, filter replacements Diagnostics: Troubleshooting guides, common problems, diagnostic procedures for various systems Repair: Step-by-step repair instructions for all major components and systems Overhaul: Engine, transmission, differential, carburetor overhauls Adjustments: Carburetor adjustment, ignition timing, valve adjustment, brake adjustment Engine Rebuild: Detailed instructions for engine disassembly, cleaning, inspection, and reassembly. Carburetor Rebuild: Comprehensive guides for rebuilding Solex/Zenith carburetors, including jetting and adjustment. Brake System Overhaul: Repair and replacement of brake calipers, wheel cylinders, master cylinder, and brake lines. Technical Depth Depth: Comprehensive, suitable for DIY enthusiasts and professional mechanics. Covers everything from basic tune-ups to complete engine rebuilds. Wiring Diagrams: Includes detailed electrical system diagrams for all major circuits. Torque Specifications: Provides specific torque values for all critical fasteners. Special Tools: Lists any special tools required for specific repair procedures. 📊 Manual Specifications File Format Digital Format Features: Searchable text, hyperlinked sections (if PDF), printable pages Print Quality Print Quality: Clear diagrams, legible text, durable binding (for printed versions) Binding Type Binding: Spiral-bound or perfect-bound (common for workshop manuals for lay-flat use) Paper Type Paper Quality: Durable, often glossy or semi-gloss paper to withstand shop environments ⚙️ Engine Specifications Primary Engine Engine Type: Inline-4 cylinder, SOHC (Single Overhead Camshaft) Displacement Variants: Primarily 1990cc (2.0 Liters). Earlier models might have had smaller displacements (e.g., 1600cc), but the '2002' designation specifically refers to the 2.0L engine. Performance Horsepower Range: Approximately 100-120 hp for standard 2002 models (varies by specific model and tuning, e.g., 2002tii had higher output). Torque Range: Approximately 115-130 lb-ft (varies by model). Fuel System Fuel Delivery Standard: Solex or Zenith downdraft carburetors (single or twin barrel depending on model). Fuel Delivery Performance: 2002tii models featured Kugelfischer mechanical fuel injection. Cooling System Cooling Type: Pressurized liquid cooling system Ignition System Ignition Type: Distributor-based, points and condenser ignition (later models may have electronic ignition conversions available). 🔧 Transmission Standard Transmission Type Standard: 4-speed manual transmission Optional Transmission Type Optional: 3-speed automatic transmission (e.g., ZF automatic) Features Drivetrain: Rear-wheel drive (RWD) Differential: Open differential 📐 Dimensions Exterior Wheelbase: Approximately 98.4 inches (2500 mm) Length: Approximately 163.8 inches (4160 mm) Width: Approximately 63.8 inches (1620 mm) Height: Approximately 55.1 inches (1400 mm) Weights Curb Weight: Approximately 2100-2300 lbs (950-1040 kg), varies by model and equipment. 🛡️ Safety Features Ratings Crash Safety Era: Safety standards of the era were less stringent than modern vehicles. Seatbelts were typically optional or lap belts in earlier models. Active Features Braking System: Front disc brakes, rear drum brakes. Early models may have had all-around drums or smaller discs. Suspension Design: Independent front suspension (MacPherson struts), solid rear axle with coil springs and trailing arms. Passive Features Seat Restraints: Seat belts (lap belts standard, optional three-point front belts in later years). Body Construction: Unitized body construction with integrated crumple zones (basic for the time). 💡 Technology Features Infotainment Audio System: Basic AM/FM radio (often optional), with analog tuning and speaker controls. Aftermarket upgrades common. Driver Assistance ABS: Anti-lock Braking System (ABS) was not available. Airbags: Airbags were not standard or available. Connectivity Connectivity Features: No electronic connectivity features (e.g., Bluetooth, USB) were available from the factory. 🔧 Maintenance Service Intervals Oil Change...
The BMW 2002 is an iconic sports sedan that defined a generation of compact luxury performance cars. This manual targets owners and enthusiasts passionate about maintaining and restoring these classic vehicles.
Competitive Analysis
Competitors:
Competed with cars like the Alfa Romeo Giulia, Datsun 240Z, Porsche 914, and other sporty European and Japanese offerings of the era.
Key Features
Vehicle Appeal:
Renowned for its nimble handling, responsive engine, and relatively simple mechanicals, making it a popular choice for DIY enthusiasts.
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop Repair and Service
Model Years Covered:
1967-1976
Page Count
Estimated Page Count:
Varies by specific edition, typically hundreds of pages for a comprehensive workshop manual.
Manual Type
Type:
Workshop Manual / Repair Manual / Service Manual
Language
Language:
English (Standard for most aftermarket manuals of this era; original may vary)
Format
Format:
Likely printed book or high-quality PDF scan
📖 Manual Coverage
Systems Covered
Engine:
Engine mechanical, lubrication, cooling, fuel, ignition, emissions control
Transmission:
Manual and automatic transmissions (including clutch, driveshaft, differentials)
Suspension And Steering:
Front and rear suspension, steering system components
Brakes:
Hydraulic brake system (front discs, rear drums), parking brake
Primarily 1990cc (2.0 Liters). Earlier models might have had smaller displacements (e.g., 1600cc), but the '2002' designation specifically refers to the 2.0L engine.
Performance
Horsepower Range:
Approximately 100-120 hp for standard 2002 models (varies by specific model and tuning, e.g., 2002tii had higher output).
Torque Range:
Approximately 115-130 lb-ft (varies by model).
Fuel System
Fuel Delivery Standard:
Solex or Zenith downdraft carburetors (single or twin barrel depending on model).
Fuel Delivery Performance:
2002tii models featured Kugelfischer mechanical fuel injection.
Cooling System
Cooling Type:
Pressurized liquid cooling system
Ignition System
Ignition Type:
Distributor-based, points and condenser ignition (later models may have electronic ignition conversions available).
Worn control arm bushings, ball joints, tie rod ends, shock absorbers.
📚 Vehicle History
Brand Heritage
Bmw Legacy:
BMW's reputation for building driver-focused, sporting automobiles was cemented by models like the 2002. It followed successful Neue Klasse sedans.
Model Evolution
Development:
Evolved from the BMW 1600-2, with the '02' indicating the chassis series and the '2' often referring to the two-door body style and twin-carburetor setup on some models. Introduced in 1968.
Performance Variants:
Key variants include the 2002, 2002tii (with fuel injection), and the rare 2002 Turbo (170 hp).
Production
Production Years:
1968-1976
Manufacturing Locations:
Mainly Germany (Munich and Dingolfing)
🏆 Awards & Recognition
Recognitions
Automotive Press Acclaim:
Widely praised by automotive journalists of its time for its performance, handling, and value, contributing significantly to BMW's image as a builder of sporting sedans.
Ratings
Classic Car Status:
Considered a highly desirable classic car, often featured in 'best sports car' or 'classic icon' lists.
Certifications
Historic Vehicle Designation:
Many 2002s qualify for historic vehicle registration and associated benefits in various regions.
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