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Mazda RX3 1970-1978 WSM Service Manual Repair

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$133.00
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The Mazda RX-3, produced from 1971 to 1978, represents a significant chapter in Mazda's automotive history, solidifying its reputation for innovative rotary engine technology. This compact sports coupe, sedan, and less common wagon variant offered a compelling blend of sporty styling, lightweight construction, and driver-focused handling, powered by the unique Mazda Rotary (Wankel) engine, available in 1.16 L (12A) and 1.30 L (13B) displacements. Its key selling points included its distinctive rotary powerplant, agile chassis, and the historical significance of establishing Mazda as a performance-oriented manufacturer. The RX-3's appeal continues to resonate with enthusiasts and restoration specialists who appreciate its unique engineering and spirited performance. This comprehensive Workshop Service Manual (WSM) provides in-depth guidance for the maintenance, repair, and technical understanding of the Mazda RX-3. Covering essential systems such as the rotary powertrain (12A and 13B engines), manual transmissions, chassis, suspension, and electrical systems, this manual details scheduled maintenance, component replacement, and diagnostic procedures. It includes extensive information on engine and transmission rebuild specifications, troubleshooting guides for common issues like apex seal wear and carburetor problems, and electrical system diagnostics. The manual is designed to assist owners, mechanics, and technicians in effectively maintaining and restoring their RX-3, ensuring its longevity and optimal performance. 🏷️ Basic Information Identification Make: Mazda Model: RX-3 Generation: First Generation Codes Chassis Codes: S102A, S124A, S132A, S133A (coupe/sedan), S135A (wagon) Engine Codes: 12A (pre-facelift), 13B (facelift/later models) 👋 Introduction Market Position Segment: Compact sports coupe/sedan/wagon Target Audience: Enthusiasts, DIY mechanics, restoration specialists Competitive Analysis Key Competitors: Toyota Corolla Levin/Sprinter Trueno, Datsun Sunny/B210, Honda Civic Key Features Unique Selling Proposition: Rotary engine, sporty styling, lightweight chassis, driver-focused handling. Historical Significance: Established Mazda's reputation for performance and rotary engine technology. 📋 Manual Details Coverage Areas Manual Type: Workshop Service Manual (WSM) / Repair Manual Language: English Format: Digital (likely PDF, based on common industry practice for older manuals) Page Count Estimated Page Count: 800-1200 (typical for comprehensive WSMs of this era) 📖 Manual Coverage Systems Covered Powertrain: Rotary engine (12A, 13B) theory of operation, disassembly, assembly, lubrication, cooling, fuel injection/carburetion, ignition, exhaust. Transmission: Manual transmission (4-speed, 5-speed), clutch system, drive shafts, rear axle. Chassis And Suspension: Front suspension (independent, MacPherson struts), rear suspension (leaf springs, solid axle), steering system, brakes (front discs, rear drums). Electrical System: Wiring diagrams, battery, charging system (alternator), starting system, lighting, instruments, accessories, engine control unit (ECU) basics. Body And Interior: Body panel removal/installation, door mechanisms, glass, upholstery, dashboard components. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug replacement, coolant flush, brake fluid change, general inspections. Repair: Engine rebuilding, transmission overhaul, brake caliper/master cylinder repair, suspension component replacement, electrical component diagnostics and repair. Troubleshooting: Diagnostic charts for common symptoms, fault finding procedures for engine, transmission, electrical, and braking systems. Technical Depth Diagnostics: Detailed diagnostic procedures, component testing, specifications for electrical circuits and mechanical tolerances. Rebuild Specifications: Complete engine and transmission disassembly/assembly procedures with torque specifications, clearances, and component measurements. 📊 Manual Specifications File Format File Quality: High-resolution scans of original factory documentation, ensuring clarity of diagrams and text. Searchability: Likely text-searchable if converted to PDF with OCR, allowing for quick access to specific information. Print Quality Printability: Designed for printing key sections or the entire manual for workshop use. Binding Type Original Binding: Likely perfect-bound or spiral-bound for original factory manuals. Paper Type Original Paper: High-quality, durable paper suitable for workshop environments. ⚙️ Engine Specifications Primary Engine Engine Type: Mazda Rotary (Wankel) Engine Engine Displacement 12A: 1.16 L (67 cu in) Engine Displacement 13B: 1.30 L (79 cu in) Performance Horsepower 12A: Approx. 90-100 hp (varies by market and emission controls) Horsepower 13B: Approx. 110-130 hp (varies by market and emission controls) Torque 12A: Approx. 90-100 lb-ft Torque 13B: Approx. 115-125 lb-ft Fuel System Fuel Delivery Early: Downdraft Carburetor (e.g., Hitachi SH220 or similar) Fuel Delivery Late: Fuel Injection (early electronic or mechanical systems) Fuel Type: Unleaded Gasoline (87 octane or higher recommended) Engine Management Ignition System: Distributor-based, points or electronic ignition Rotary Specifics Apex Seals: Crucial wear item, requires specific lubrication and handling. Oil Metering: Separate oil injection system for apex seals and side seals. 🔧 Transmission Standard Type: 4-Speed Manual Optional Type: 5-Speed Manual (later models/performance variants) Automatic: Rarely offered or not widely documented for this generation Features Clutch Type: Dry Single Plate Transmission Fluid Specifications: API GL-4 Hypoid Gear Oil (e.g., SAE 80W-90) 📐 Dimensions Exterior Wheelbase: Approx. 97.4 inches (2475 mm) Length: Approx. 165.7 inches (4209 mm) Width: Approx. 63.9 inches (1623 mm) Height: Approx. 52.0 inches (1321 mm) (Coupe) Weights Curb Weight: Approx. 2100-2400 lbs (950-1090 kg) Wheels And Tires Bolt Pattern: 4x110 mm Standard Tire Size: 165/80 R13 (early), 175/70 R13 (later) 🛡️ Safety Features Ratings Crash Test Data: Limited official crash test data available from this era. Vehicle designed with crumple zones typical for...
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Mazda RX3 1970-1978 WSM Service Manual RepairMazda RX3 1970-1978 WSM Service Manual RepairMazda RX3 1970-1978 WSM Service Manual RepairMazda RX3 1970-1978 WSM Service Manual Repair
The Mazda RX-3, produced from 1971 to 1978, represents a significant chapter in Mazda's automotive history, solidifying its reputation for innovative rotary engine technology. This compact sports coupe, sedan, and less common wagon variant offered a compelling blend of sporty styling, lightweight construction, and driver-focused handling, powered by the unique Mazda Rotary (Wankel) engine, available in 1.16 L (12A) and 1.30 L (13B) displacements. Its key selling points included its distinctive rotary powerplant, agile chassis, and the historical significance of establishing Mazda as a performance-oriented manufacturer. The RX-3's appeal continues to resonate with enthusiasts and restoration specialists who appreciate its unique engineering and spirited performance. This comprehensive Workshop Service Manual (WSM) provides in-depth guidance for the maintenance, repair, and technical understanding of the Mazda RX-3. Covering essential systems such as the rotary powertrain (12A and 13B engines), manual transmissions, chassis, suspension, and electrical systems, this manual details scheduled maintenance, component replacement, and diagnostic procedures. It includes extensive information on engine and transmission rebuild specifications, troubleshooting guides for common issues like apex seal wear and carburetor problems, and electrical system diagnostics. The manual is designed to assist owners, mechanics, and technicians in effectively maintaining and restoring their RX-3, ensuring its longevity and optimal performance.
🏷️ Basic Information
Identification
Make:
Mazda
Model:
RX-3
Generation:
First Generation
Codes
Chassis Codes:
S102A, S124A, S132A, S133A (coupe/sedan), S135A (wagon)
Engine Codes:
12A (pre-facelift), 13B (facelift/later models)
👋 Introduction
Market Position
Segment:
Compact sports coupe/sedan/wagon
Target Audience:
Enthusiasts, DIY mechanics, restoration specialists
Competitive Analysis
Key Competitors:
Toyota Corolla Levin/Sprinter Trueno, Datsun Sunny/B210, Honda Civic
Key Features
Unique Selling Proposition:
Rotary engine, sporty styling, lightweight chassis, driver-focused handling.
Historical Significance:
Established Mazda's reputation for performance and rotary engine technology.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Manual (WSM) / Repair Manual
Language:
English
Format:
Digital (likely PDF, based on common industry practice for older manuals)
Page Count
Estimated Page Count:
800-1200 (typical for comprehensive WSMs of this era)
📖 Manual Coverage
Systems Covered
Powertrain:
Rotary engine (12A, 13B) theory of operation, disassembly, assembly, lubrication, cooling, fuel injection/carburetion, ignition, exhaust.
Transmission:
Manual transmission (4-speed, 5-speed), clutch system, drive shafts, rear axle.
Chassis And Suspension:
Front suspension (independent, MacPherson struts), rear suspension (leaf springs, solid axle), steering system, brakes (front discs, rear drums).
Electrical System:
Wiring diagrams, battery, charging system (alternator), starting system, lighting, instruments, accessories, engine control unit (ECU) basics.
Body And Interior:
Body panel removal/installation, door mechanisms, glass, upholstery, dashboard components.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plug replacement, coolant flush, brake fluid change, general inspections.
Repair:
Engine rebuilding, transmission overhaul, brake caliper/master cylinder repair, suspension component replacement, electrical component diagnostics and repair.
Troubleshooting:
Diagnostic charts for common symptoms, fault finding procedures for engine, transmission, electrical, and braking systems.
Technical Depth
Diagnostics:
Detailed diagnostic procedures, component testing, specifications for electrical circuits and mechanical tolerances.
Rebuild Specifications:
Complete engine and transmission disassembly/assembly procedures with torque specifications, clearances, and component measurements.
📊 Manual Specifications
File Format
File Quality:
High-resolution scans of original factory documentation, ensuring clarity of diagrams and text.
Searchability:
Likely text-searchable if converted to PDF with OCR, allowing for quick access to specific information.
Print Quality
Printability:
Designed for printing key sections or the entire manual for workshop use.
Binding Type
Original Binding:
Likely perfect-bound or spiral-bound for original factory manuals.
Paper Type
Original Paper:
High-quality, durable paper suitable for workshop environments.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Mazda Rotary (Wankel) Engine
Engine Displacement 12A:
1.16 L (67 cu in)
Engine Displacement 13B:
1.30 L (79 cu in)
Performance
Horsepower 12A:
Approx. 90-100 hp (varies by market and emission controls)
Horsepower 13B:
Approx. 110-130 hp (varies by market and emission controls)
Torque 12A:
Approx. 90-100 lb-ft
Torque 13B:
Approx. 115-125 lb-ft
Fuel System
Fuel Delivery Early:
Downdraft Carburetor (e.g., Hitachi SH220 or similar)
Fuel Delivery Late:
Fuel Injection (early electronic or mechanical systems)
Fuel Type:
Unleaded Gasoline (87 octane or higher recommended)
Engine Management
Ignition System:
Distributor-based, points or electronic ignition
Rotary Specifics
Apex Seals:
Crucial wear item, requires specific lubrication and handling.
Oil Metering:
Separate oil injection system for apex seals and side seals.
🔧 Transmission
Standard
Type:
4-Speed Manual
Optional
Type:
5-Speed Manual (later models/performance variants)
Automatic:
Rarely offered or not widely documented for this generation
Features
Clutch Type:
Dry Single Plate
Transmission Fluid
Specifications:
API GL-4 Hypoid Gear Oil (e.g., SAE 80W-90)
📐 Dimensions
Exterior
Wheelbase:
Approx. 97.4 inches (2475 mm)
Length:
Approx. 165.7 inches (4209 mm)
Width:
Approx. 63.9 inches (1623 mm)
Height:
Approx. 52.0 inches (1321 mm) (Coupe)
Weights
Curb Weight:
Approx. 2100-2400 lbs (950-1090 kg)
Wheels And Tires
Bolt Pattern:
4x110 mm
Standard Tire Size:
165/80 R13 (early), 175/70 R13 (later)
🛡️ Safety Features
Ratings
Crash Test Data:
Limited official crash test data available from this era. Vehicle designed with crumple zones typical for the time.
Active Features
Brakes:
Front disc brakes, Rear drum brakes. Power assisted optional on some models.
Passive Features
Seatbelts:
Lap belts standard, shoulder belts optional or mandated later in the production run.
Construction:
Unibody construction with integrated safety cage elements.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM radio, often with a single speaker. Cassette player optional on later models.
Driver Assistance
ABS:
Not available on this generation.
Power Steering:
Optional on some models, often heavy and direct feel.
Connectivity
Connection Ports:
N/A
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,000 miles (5,000 km) or 6 months, whichever comes first.
Air Filter:
Inspect every 6,000 miles (10,000 km), replace as needed.
Spark Plugs:
Replace every 12,000-18,000 miles (20,000-30,000 km) for standard plugs.
Coolant Flush:
Every 24,000 miles (40,000 km) or 2 years.
Fluid Specifications
Engine Oil:
API SF/SG, SAE 10W-30 or 10W-40 recommended. Rotary specific oil additive may be beneficial.
Coolant:
Ethylene Glycol based antifreeze (50/50 mix with distilled water). Capacity approx. 5-6 quarts.
Brake Fluid:
DOT 3 or DOT 4.
Known Issues
Rotary Engine Apex Seals:
Wear leading to compression loss, hard starting, and rough running. Requires proper maintenance and oiling.
Carburetor:
Gumming, wear, and tuning issues common with age; rebuilding or replacement may be necessary.
Electrical System:
Corrosion in connectors, failing grounds, aging wiring harnesses.
Rust And Corrosion:
Common in wheel wells, rocker panels, and floor pans due to age and climate exposure.
📚 Vehicle History
Brand Heritage
Rotary Pioneering:
Mazda's commitment to the Wankel rotary engine, starting with the Cosmo.
Model Evolution
Introduction Year:
1971 (Japan), 1972 (North America)
Body Styles:
Coupe, Sedan, Station Wagon (less common)
Facelift:
Minor styling updates, engine upgrades (13B), and improved interior in later years (around 1975).
Production
Production Period:
1971-1978
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Sporty Car Rankings:
Often cited in reviews of affordable sports cars of the 1970s.
Ratings
Enthusiast Following:
Strong cult following among rotary engine enthusiasts and vintage Japanese car collectors.
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