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Mazda RX2 RX3 RX 2 RX 3 Years 1971-1977 Service Repair Manual

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🏷️ Basic Information Identification Make: Mazda Models Covered: RX2, RX3 Years Covered: 1971, 1972, 1973, 1974, 1975, 1976, 1977 Codes Chassis Codes: RX2: AP12, RX3: AP13/AP17 👋 Introduction Market Position Positioning: Essential resource for owners and mechanics of the iconic Mazda RX2 and RX3 rotary-powered vehicles, catering to the need for specialized maintenance and repair information. Target Audience: Owners of classic Mazda RX2 and RX3 vehicles seeking to perform their own maintenance and repairs, as well as professional mechanics specializing in rotary engines. Competitive Analysis Competition: Offers a direct alternative to OEM workshop manuals, providing similar detail and coverage at a more accessible price point for the vintage market. Key Features Features: Step-by-step instructions, hundreds of photos/illustrations, detailed substeps, notes/cautions/warnings, numbered instructions, wiring diagrams, troubleshooting guides. Illustrations Detail: Detailed illustrations and photographs are crucial for visualizing component placement and disassembly sequences, especially for the unique rotary engine. 📋 Manual Details Coverage Areas Coverage: Comprehensive service and repair for Mazda RX2 and RX3 models. Page Count Page Count: Estimated 500-800 pages (typical for this era's comprehensive manuals). Manual Type Manual Type: Service and Repair Manual Language Language: English Format Format: PDF (digital download) 📖 Manual Coverage Systems Covered Systems: Engine (Rotary), Fuel System (including FI diagnosis), Cooling System, Lubrication System, Ignition System, Electrical System, Chassis components, Emission Control Systems, Bodywork (implied). Chassis Systems: Suspension (front: MacPherson struts, rear: leaf springs/live axle), steering (recirculating ball), braking system details. Fuel System: Detailed information on fuel pumps, fuel filters, fuel lines, and carburetor adjustments for optimal performance and emissions. Ignition System: Details on distributor, ignition coils, spark plugs, ignition timing adjustments, and troubleshooting ignition misfires. Procedures Included Procedures: Periodic maintenance, troubleshooting, diagnostics, engine repair and overhaul, fuel system servicing, cooling system repair, lubrication system maintenance, electrical system troubleshooting and repair, chassis component servicing, emission control adjustments. Electrical Diagnostics: Troubleshooting of starting system, charging system, lighting, ignition system, and accessories, supported by detailed wiring diagrams. Engine Rebuilding: Comprehensive instructions for engine disassembly, inspection, component replacement (e.g., seals, bearings), and reassembly. Body Repair: Implied coverage for basic bodywork repairs, panel alignment, and potentially glass replacement procedures. Technical Depth Depth: Detailed step-by-step instructions with extensive illustrations, suitable for both DIY enthusiasts and professional mechanics. Includes diagnostic procedures and wiring diagrams. Torque Specifications: The manual will include critical torque specifications for engine components, chassis fasteners, and drivetrain elements. Diagnostic Tools: Information on using basic diagnostic tools and techniques appropriate for the era, such as compression testing (specific to rotary engines), timing lights, and multimeters. 📊 Manual Specifications File Format File Type: PDF, contained within a WinRAR ZIP archive (.zip) Compatibility: Compatible with all versions of Windows and Mac operating systems for viewing and printing. Print Quality Printability: Printable pages, allowing users to print the entire manual or specific sections. Binding Type Binding: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Rotary (Wankel) Engine Rotary Variants: Likely covers 10A (1146cc equivalent) and potentially early 12A (1146cc/1.1L, later 1308cc/1.3L) engines, depending on model year and specific application. Rotary Design Advantages: High power-to-weight ratio, smooth operation, compact size. Performance Horsepower Range: RX2: Approximately 110-130 hp (SAE Gross), RX3: Approximately 110-125 hp (SAE Gross). Torque Range: RX2: Approximately 118-130 lb-ft (SAE Gross), RX3: Approximately 110-125 lb-ft (SAE Gross). Fuel System Fuel Delivery: Carbureted (likely Hitachi/Mikuni twin downdraft carburetors) for most models, with potential for early Fuel Injection (FI) diagnosis sections as indicated. Emission Control Systems: Likely includes air injection systems and potentially early catalytic converters or exhaust gas recirculation (EGR) depending on market and year, with diagnostic procedures covered. Maintenance Apex Seal Life: Manual will provide guidance on apex seal wear and replacement procedures, critical for rotary engine longevity. 🔧 Transmission Standard Transmission Type Rx2: 4-speed Manual Transmission Optional Transmission Type Rx3: 4-speed Manual Transmission, 5-speed Manual Transmission (later models/optional), 3-speed Automatic Transmission (optional). Features Clutch System: Hydraulic clutch actuation. Maintenance Transmission Fluid Spec: Likely GL-4 gear oil (e.g., 75W-90 or 80W-90). Clutch Adjustment: Procedures for clutch pedal free play adjustment and clutch disc/pressure plate replacement. 📐 Dimensions Exterior Body Styles: RX2: Coupe, Sedan. RX3: Coupe, Sedan, Station Wagon. Wheelbase: RX2: Approx. 98.4 inches (2499 mm). RX3: Approx. 97.6 inches (2480 mm). Wheel Size: Typically 13-inch or 14-inch steel wheels with hubcaps; optional alloy wheels. Tire Size: Commonly 175/70SR13 or 185/70SR13. Bolt Pattern: 4x110mm Weights Curb Weight: Approximately 2200-2500 lbs (1000-1135 kg), varying by body style and equipment. 🛡️ Safety Features Ratings Safety Features Era: Reflects 1970s safety standards; likely includes basic seat belts, padded dashboard, and dual-circuit braking system. No modern crash ratings available. Active Features Braking System: Front disc brakes, rear drum brakes. Dual-circuit hydraulic system. Passive Features Steering Column: Collapsible steering column (standard for the era). 💡 Technology Features Infotainment Original Infotainment: Basic AM/FM radio, often with an 8-track player...
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Mazda RX2 RX3 RX 2 RX 3 Years 1971-1977 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mazda
Models Covered:
RX2, RX3
Years Covered:
1971, 1972, 1973, 1974, 1975, 1976, 1977
Codes
Chassis Codes:
RX2: AP12, RX3: AP13/AP17
👋 Introduction
Market Position
Positioning:
Essential resource for owners and mechanics of the iconic Mazda RX2 and RX3 rotary-powered vehicles, catering to the need for specialized maintenance and repair information.
Target Audience:
Owners of classic Mazda RX2 and RX3 vehicles seeking to perform their own maintenance and repairs, as well as professional mechanics specializing in rotary engines.
Competitive Analysis
Competition:
Offers a direct alternative to OEM workshop manuals, providing similar detail and coverage at a more accessible price point for the vintage market.
Key Features
Features:
Step-by-step instructions, hundreds of photos/illustrations, detailed substeps, notes/cautions/warnings, numbered instructions, wiring diagrams, troubleshooting guides.
Illustrations Detail:
Detailed illustrations and photographs are crucial for visualizing component placement and disassembly sequences, especially for the unique rotary engine.
📋 Manual Details
Coverage Areas
Coverage:
Comprehensive service and repair for Mazda RX2 and RX3 models.
Page Count
Page Count:
Estimated 500-800 pages (typical for this era's comprehensive manuals).
Manual Type
Manual Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF (digital download)
📖 Manual Coverage
Systems Covered
Systems:
Engine (Rotary), Fuel System (including FI diagnosis), Cooling System, Lubrication System, Ignition System, Electrical System, Chassis components, Emission Control Systems, Bodywork (implied).
Chassis Systems:
Suspension (front: MacPherson struts, rear: leaf springs/live axle), steering (recirculating ball), braking system details.
Fuel System:
Detailed information on fuel pumps, fuel filters, fuel lines, and carburetor adjustments for optimal performance and emissions.
Ignition System:
Details on distributor, ignition coils, spark plugs, ignition timing adjustments, and troubleshooting ignition misfires.
Procedures Included
Procedures:
Periodic maintenance, troubleshooting, diagnostics, engine repair and overhaul, fuel system servicing, cooling system repair, lubrication system maintenance, electrical system troubleshooting and repair, chassis component servicing, emission control adjustments.
Electrical Diagnostics:
Troubleshooting of starting system, charging system, lighting, ignition system, and accessories, supported by detailed wiring diagrams.
Engine Rebuilding:
Comprehensive instructions for engine disassembly, inspection, component replacement (e.g., seals, bearings), and reassembly.
Body Repair:
Implied coverage for basic bodywork repairs, panel alignment, and potentially glass replacement procedures.
Technical Depth
Depth:
Detailed step-by-step instructions with extensive illustrations, suitable for both DIY enthusiasts and professional mechanics. Includes diagnostic procedures and wiring diagrams.
Torque Specifications:
The manual will include critical torque specifications for engine components, chassis fasteners, and drivetrain elements.
Diagnostic Tools:
Information on using basic diagnostic tools and techniques appropriate for the era, such as compression testing (specific to rotary engines), timing lights, and multimeters.
📊 Manual Specifications
File Format
File Type:
PDF, contained within a WinRAR ZIP archive (.zip)
Compatibility:
Compatible with all versions of Windows and Mac operating systems for viewing and printing.
Print Quality
Printability:
Printable pages, allowing users to print the entire manual or specific sections.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Rotary (Wankel) Engine
Rotary Variants:
Likely covers 10A (1146cc equivalent) and potentially early 12A (1146cc/1.1L, later 1308cc/1.3L) engines, depending on model year and specific application.
Rotary Design Advantages:
High power-to-weight ratio, smooth operation, compact size.
Performance
Horsepower Range:
RX2: Approximately 110-130 hp (SAE Gross), RX3: Approximately 110-125 hp (SAE Gross).
Torque Range:
RX2: Approximately 118-130 lb-ft (SAE Gross), RX3: Approximately 110-125 lb-ft (SAE Gross).
Fuel System
Fuel Delivery:
Carbureted (likely Hitachi/Mikuni twin downdraft carburetors) for most models, with potential for early Fuel Injection (FI) diagnosis sections as indicated.
Emission Control Systems:
Likely includes air injection systems and potentially early catalytic converters or exhaust gas recirculation (EGR) depending on market and year, with diagnostic procedures covered.
Maintenance
Apex Seal Life:
Manual will provide guidance on apex seal wear and replacement procedures, critical for rotary engine longevity.
🔧 Transmission
Standard
Transmission Type Rx2:
4-speed Manual Transmission
Optional
Transmission Type Rx3:
4-speed Manual Transmission, 5-speed Manual Transmission (later models/optional), 3-speed Automatic Transmission (optional).
Features
Clutch System:
Hydraulic clutch actuation.
Maintenance
Transmission Fluid Spec:
Likely GL-4 gear oil (e.g., 75W-90 or 80W-90).
Clutch Adjustment:
Procedures for clutch pedal free play adjustment and clutch disc/pressure plate replacement.
📐 Dimensions
Exterior
Body Styles:
RX2: Coupe, Sedan. RX3: Coupe, Sedan, Station Wagon.
Wheelbase:
RX2: Approx. 98.4 inches (2499 mm). RX3: Approx. 97.6 inches (2480 mm).
Wheel Size:
Typically 13-inch or 14-inch steel wheels with hubcaps; optional alloy wheels.
Tire Size:
Commonly 175/70SR13 or 185/70SR13.
Bolt Pattern:
4x110mm
Weights
Curb Weight:
Approximately 2200-2500 lbs (1000-1135 kg), varying by body style and equipment.
🛡️ Safety Features
Ratings
Safety Features Era:
Reflects 1970s safety standards; likely includes basic seat belts, padded dashboard, and dual-circuit braking system. No modern crash ratings available.
Active Features
Braking System:
Front disc brakes, rear drum brakes. Dual-circuit hydraulic system.
Passive Features
Steering Column:
Collapsible steering column (standard for the era).
💡 Technology Features
Infotainment
Original Infotainment:
Basic AM/FM radio, often with an 8-track player option in some higher trims.
Driver Assistance
Driver Aids:
None by modern standards. Focus is on mechanical and electrical systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000 miles (4,800 km) or 6 months, with specific attention to rotary engine oil consumption.
Spark Plug Replacement:
Manual will specify interval, often around 12,000-20,000 miles (19,000-32,000 km), critical for rotary ignition performance.
Fluid Specifications
Engine Oil Spec:
API SE or SF classification, viscosity typically 10W-30 or 20W-50. **Crucially, it will detail the oil metering system and appropriate oil.**
Coolant Spec:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water.
Brake Fluid Spec:
DOT 3 or DOT 4 brake fluid.
Known Issues
Rotary Issues:
Apex seal wear, rotor housing wear, oil seal degradation, carbon buildup in combustion chambers, cooling system leaks (especially with the compact rotary design), carburetor tuning.
Cooling System Maintenance:
Emphasis on flushing and replacing coolant, checking hoses and thermostat, critical for preventing apex seal overheating.
Common Procedures
Carburetor Rebuild:
The manual will detail the disassembly, cleaning, and rebuilding of the Hitachi/Mikuni carburetors.
📚 Vehicle History
Brand Heritage
Rotary Pioneering:
Mazda's early adoption and success with the Wankel rotary engine, establishing a unique performance niche.
Model Evolution
Rx2 Evolution:
The RX2 (Capella Rotary) was Mazda's second rotary-powered production car, introduced in 1970, featuring a more upscale design and comfort than the R100.
Rx3 Evolution:
The RX3 (Savanna Rotary) was introduced in 1971 as a sportier, more compact offering than the RX2, becoming a significant platform for motorsport.
Rx3 Design Influence:
Drew styling cues from the larger RX2 but featured a more aggressive stance and was a popular choice for street and track use.
Production
Production Period:
RX2: 1970-1978. RX3: 1971-1978.
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