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1971-1989 Mercedes R107 & C107 SL-Class Repair Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: SL-Class Chassis Codes: R107, C107 Product Name: 1971-1989 Mercedes R107 & C107 SL-Class Repair Manual Product Description: 1971-1989 Mercedes-Benz R107 and C107 SL-Class Service and Repair Manual - Covers All Models & All Repairs A-Z Generation Generation Codes: R107 (Roadster/Coupe), C107 (SLC Coupe) Production Years: 1971-1989 👋 Introduction Market Position Target Audience: Owners, enthusiasts, independent mechanics specializing in classic Mercedes-Benz vehicles. Value Proposition: Provides comprehensive, dealer-level repair and maintenance information, enabling DIY repairs and reducing reliance on expensive dealerships. Competitive Analysis Differentiation: Vehicle-specific and highly detailed, not generic. Covers all models and repairs comprehensively, unlike specialized single-topic manuals. Key Features Feature 1: Vehicle-specific information, not generic. Feature 2: Covers all models and repairs from A-Z. Feature 3: Includes step-by-step instructions, diagrams, illustrations, wiring schematics, and specifications. Feature 4: Digital PDF format for easy printing, searching, and portability. Feature 5: Compatible with Windows and Mac operating systems. 📋 Manual Details Coverage Areas Primary Coverage: All models and all repairs A-Z for R107 and C107 SL-Class Page Count Estimated Page Count: Extensive, likely thousands of pages considering comprehensive coverage. Manual Type Type: Factory-level Service and Repair Manual Language Language: English Format Format: PDF File Compatibility: Windows (Vista 32/64, XP, ME, 98, NT, 2000), Mac Readability Requirements: Adobe PDF Reader Compression Requirement: Winzip (or similar file archiver) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine overhaul, internal components, cylinder head, block, crankshaft, pistons, connecting rods, camshafts, timing system. Engine Control: Fuel injection systems (Bosch K-Jetronic, CIS-E), ignition systems, emission control systems, engine diagnostics, sensors, actuators. Fuel System: Fuel delivery, fuel pumps, fuel injectors, fuel lines, fuel tank, fuel pressure regulation, fuel filter replacement. Cooling System: Radiator, water pump, thermostat, hoses, fan, coolant specifications, system flushing and filling. Lubrication System: Oil pump, oil filter, oil pan, oil specifications, oil change procedures, lubrication points. Ignition Charging Starting: Spark plugs, ignition coils, distributor, battery, alternator, starter motor, wiring. Transmission: Automatic transmission (4-speed 722.1, 722.3, 722.4) and manual transmission (4-speed, 5-speed) overhaul, service, fluid specifications, troubleshooting. Drivetrain: Driveshaft, universal joints, differential, axle shafts, bearings, lubrication. Suspension Steering: Front and rear suspension components (control arms, ball joints, tie rods, springs, shock absorbers), steering system, power steering system, wheel alignment specifications. Brakes: Front and rear disc brakes, brake calipers, master cylinder, brake fluid specifications, brake bleeding procedures, parking brake system. Wheels Tires: Tire size specifications, wheel bolt patterns, torque specifications, tire pressure recommendations. Body Exterior: Body panels, doors, hood, trunk, bumpers, trim, glass replacement, seals, convertible top mechanism (R107). Body Interior: Dashboard, instrument cluster, seats, upholstery, door panels, interior trim, carpeting. Electrical System: Comprehensive wiring schematics, lighting system, wipers and washers, horn, meters, audio system, power accessories (windows, locks), fuse box layout. Climate Control: Air conditioning system service, diagnosis, refrigerant types, heater core, blower motor. Safety Systems: Seat belts, supplemental restraint systems (if applicable, though limited for early models), engine immobilizer (later models), cruise control. Procedures Included Maintenance: Scheduled maintenance intervals, fluid changes, filter replacements, inspections, lubrication points. Diagnostics: Troubleshooting guides, symptom analysis, diagnostic trouble codes (if applicable), electrical system testing. Repair Rebuild: Step-by-step instructions for component removal, installation, overhaul, and adjustment for all major systems. Installation: Procedures for replacing various parts and components, including bodywork and interior elements. Specifications: Detailed technical specifications for all components, including clearances, torque values, pressures, and flow rates. Wiring Schematics: Complete and detailed wiring diagrams for all electrical systems, essential for troubleshooting and repair. Technical Depth Depth: Factory-level detailed instructions, equivalent to what dealership technicians use. Covers basic maintenance to complete engine and transmission rebuilds. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable PDF, allowing quick location of specific information. Print Quality Printability: All pages are printable, allowing users to print specific sections or the entire manual. Enlargement Capability: Images and diagrams can be blown up for enlarged viewing and printing, beneficial for detailed work. Binding Type Binding: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Variants: 2.8L (M110), 3.5L (M116), 3.8L (M116), 4.5L (M117), 5.0L (M117), 5.6L (M117). Performance Horsepower Range: Approximately 145 hp to 230 hp depending on engine variant and market regulations. Torque Range: Varies significantly by engine displacement and tuning. Fuel System Fuel Delivery: Carbureted (early models) and Bosch K-Jetronic (CIS) and CIS-E (K-Jetronic Electronic) fuel injection systems. Engine Types Configuration: Inline-6 (M110) and V8 (M116, M117) engines. 🔧 Transmission Standard Automatic Transmission: 4-speed automatic (722.1, 722.3, 722.4) was common, often with a torque converter lock-up. Optional Manual Transmission: 4-speed and later 5-speed manual transmissions were available on some models. Features Transmission Fluid: Specifications for automatic transmission fluid (ATF) and manual transmission fluid (gear oil) will be detailed. 📐 Dimensions Exterior Length: Approx. 4770-4785 mm (187.8-188.4 in). Width: Approx. 1790-1800 mm (70.5-70.9 in). Height: Approx. 1300-1320 mm (51.2-52.0 in)....
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1971-1989 Mercedes R107 & C107 SL-Class Repair Manual
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
SL-Class
Chassis Codes:
R107, C107
Product Name:
1971-1989 Mercedes R107 & C107 SL-Class Repair Manual
Product Description:
1971-1989 Mercedes-Benz R107 and C107 SL-Class Service and Repair Manual - Covers All Models & All Repairs A-Z
Generation
Generation Codes:
R107 (Roadster/Coupe), C107 (SLC Coupe)
Production Years:
1971-1989
👋 Introduction
Market Position
Target Audience:
Owners, enthusiasts, independent mechanics specializing in classic Mercedes-Benz vehicles.
Value Proposition:
Provides comprehensive, dealer-level repair and maintenance information, enabling DIY repairs and reducing reliance on expensive dealerships.
Competitive Analysis
Differentiation:
Vehicle-specific and highly detailed, not generic. Covers all models and repairs comprehensively, unlike specialized single-topic manuals.
Key Features
Feature 1:
Vehicle-specific information, not generic.
Feature 2:
Covers all models and repairs from A-Z.
Feature 3:
Includes step-by-step instructions, diagrams, illustrations, wiring schematics, and specifications.
Feature 4:
Digital PDF format for easy printing, searching, and portability.
Feature 5:
Compatible with Windows and Mac operating systems.
📋 Manual Details
Coverage Areas
Primary Coverage:
All models and all repairs A-Z for R107 and C107 SL-Class
Page Count
Estimated Page Count:
Extensive, likely thousands of pages considering comprehensive coverage.
Manual Type
Type:
Factory-level Service and Repair Manual
Language
Language:
English
Format
Format:
PDF
File Compatibility:
Windows (Vista 32/64, XP, ME, 98, NT, 2000), Mac
Readability Requirements:
Adobe PDF Reader
Compression Requirement:
Winzip (or similar file archiver)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine overhaul, internal components, cylinder head, block, crankshaft, pistons, connecting rods, camshafts, timing system.
Engine Control:
Fuel injection systems (Bosch K-Jetronic, CIS-E), ignition systems, emission control systems, engine diagnostics, sensors, actuators.
Fuel System:
Fuel delivery, fuel pumps, fuel injectors, fuel lines, fuel tank, fuel pressure regulation, fuel filter replacement.
Cooling System:
Radiator, water pump, thermostat, hoses, fan, coolant specifications, system flushing and filling.
Lubrication System:
Oil pump, oil filter, oil pan, oil specifications, oil change procedures, lubrication points.
Ignition Charging Starting:
Spark plugs, ignition coils, distributor, battery, alternator, starter motor, wiring.
Transmission:
Automatic transmission (4-speed 722.1, 722.3, 722.4) and manual transmission (4-speed, 5-speed) overhaul, service, fluid specifications, troubleshooting.
Drivetrain:
Driveshaft, universal joints, differential, axle shafts, bearings, lubrication.
Suspension Steering:
Front and rear suspension components (control arms, ball joints, tie rods, springs, shock absorbers), steering system, power steering system, wheel alignment specifications.
Brakes:
Front and rear disc brakes, brake calipers, master cylinder, brake fluid specifications, brake bleeding procedures, parking brake system.
Wheels Tires:
Tire size specifications, wheel bolt patterns, torque specifications, tire pressure recommendations.
Body Exterior:
Body panels, doors, hood, trunk, bumpers, trim, glass replacement, seals, convertible top mechanism (R107).
Body Interior:
Dashboard, instrument cluster, seats, upholstery, door panels, interior trim, carpeting.
Electrical System:
Comprehensive wiring schematics, lighting system, wipers and washers, horn, meters, audio system, power accessories (windows, locks), fuse box layout.
Climate Control:
Air conditioning system service, diagnosis, refrigerant types, heater core, blower motor.
Safety Systems:
Seat belts, supplemental restraint systems (if applicable, though limited for early models), engine immobilizer (later models), cruise control.
Procedures Included
Maintenance:
Scheduled maintenance intervals, fluid changes, filter replacements, inspections, lubrication points.
Diagnostics:
Troubleshooting guides, symptom analysis, diagnostic trouble codes (if applicable), electrical system testing.
Repair Rebuild:
Step-by-step instructions for component removal, installation, overhaul, and adjustment for all major systems.
Installation:
Procedures for replacing various parts and components, including bodywork and interior elements.
Specifications:
Detailed technical specifications for all components, including clearances, torque values, pressures, and flow rates.
Wiring Schematics:
Complete and detailed wiring diagrams for all electrical systems, essential for troubleshooting and repair.
Technical Depth
Depth:
Factory-level detailed instructions, equivalent to what dealership technicians use. Covers basic maintenance to complete engine and transmission rebuilds.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable PDF, allowing quick location of specific information.
Print Quality
Printability:
All pages are printable, allowing users to print specific sections or the entire manual.
Enlargement Capability:
Images and diagrams can be blown up for enlarged viewing and printing, beneficial for detailed work.
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Variants:
2.8L (M110), 3.5L (M116), 3.8L (M116), 4.5L (M117), 5.0L (M117), 5.6L (M117).
Performance
Horsepower Range:
Approximately 145 hp to 230 hp depending on engine variant and market regulations.
Torque Range:
Varies significantly by engine displacement and tuning.
Fuel System
Fuel Delivery:
Carbureted (early models) and Bosch K-Jetronic (CIS) and CIS-E (K-Jetronic Electronic) fuel injection systems.
Engine Types
Configuration:
Inline-6 (M110) and V8 (M116, M117) engines.
🔧 Transmission
Standard
Automatic Transmission:
4-speed automatic (722.1, 722.3, 722.4) was common, often with a torque converter lock-up.
Optional
Manual Transmission:
4-speed and later 5-speed manual transmissions were available on some models.
Features
Transmission Fluid:
Specifications for automatic transmission fluid (ATF) and manual transmission fluid (gear oil) will be detailed.
📐 Dimensions
Exterior
Length:
Approx. 4770-4785 mm (187.8-188.4 in).
Width:
Approx. 1790-1800 mm (70.5-70.9 in).
Height:
Approx. 1300-1320 mm (51.2-52.0 in).
Weights
Curb Weight:
Approx. 1600-1800 kg (3527-3968 lbs) depending on model and equipment.
🛡️ Safety Features
Ratings
Crash Safety Era:
While official crash test ratings in the modern sense were less prevalent, the R107 was designed with significant safety features for its era, including a very robust chassis and energy-absorbing steering column.
Active Features
Active Safety:
Four-wheel disc brakes, power steering, robust suspension geometry.
Passive Features
Passive Safety:
Reinforced A-pillars, crumple zones, padded interior, standard seat belts (later models offered optional airbags and ABS).
💡 Technology Features
Infotainment
Audio System:
Factory-installed AM/FM radios, often with cassette players in later models. Speakers located in doors and rear parcel shelf.
Driver Assistance
Driver Aids:
Anti-lock Braking System (ABS) was optional on later models. Cruise control was also an available option.
Connectivity
Connectivity:
No modern connectivity features like Bluetooth or USB ports in original factory specification. Aftermarket head units are common for adding these.
Comfort Features
Climate Control:
Optional automatic climate control (Thermotronic) on some later models, in addition to manual heating and ventilation.
Power Accessories:
Power windows, power door locks, power antenna, and power mirrors were common options.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 miles or annually, depending on driving conditions and specific engine/oil used.
Major Service Intervals:
Intervals for spark plug replacement, timing belt/chain inspection (if applicable), and coolant flushes will be detailed, often in the 30,000-60,000 mile range.
Fluid Specifications
Engine Oil:
API SG or SH equivalent, viscosity typically 10W-40 or 15W-40, though specific recommendations will be in the manual. Use of ZDDP additive may be recommended for older engines.
Automatic Transmission Fluid:
MB 236.1 or equivalent Dexron II/III type fluid, depending on the transmission variant. Refer to manual for exact specification.
Brake Fluid:
DOT 3 or DOT 4 specification, depending on original equipment.
Coolant:
Ethylene glycol-based antifreeze, typically a 50/50 mixture with distilled water. Mercedes-specific coolant may be recommended.
Known Issues
Common Issue 1:
Fuel distributor leaks (K-Jetronic systems).
Common Issue 2:
Vibration issues, often related to driveshaft center bearings or guibo couplings.
Common Issue 3:
Corrosion, particularly in common Mercedes-Benz areas like fender wells, rocker panels, and around the windshield.
Common Issue 4:
Convertible top hydraulic system leaks or malfunctions (R107).
Common Issue 5:
Hard starting or rough idle due to aging fuel injectors, vacuum leaks, or faulty fuel pressure regulators.
📚 Vehicle History
Brand Heritage
Brand:
Mercedes-Benz, renowned for luxury, engineering, and durability.
Model Evolution
R107 Lineage:
Successor to the W113 'Pagoda' SL, the R107 introduced a more modern design and significantly improved safety and comfort features. The C107 variant provided a fixed-head coupe option with a longer wheelbase.
Key Updates:
Engine upgrades (e.g., introduction of V8 engines, fuel injection), suspension refinements, interior updates, and safety feature enhancements (ABS, airbags on later models).
Production
Manufacturing Locations:
Germany.
Production Volume:
Over 237,000 units produced across all variants, making it one of Mercedes-Benz's most successful SL generations.
🏆 Awards & Recognition
Recognitions
Reputation:
Widely regarded as one of the most durable and reliable SL generations, celebrated for its build quality and classic styling.
Ratings
Classic Car Status:
Considered a desirable classic car, appreciating in value and often featured in automotive publications and shows.
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