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Jeep Wrangler 2000 2001 TJ Service Repair Manual

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Basic Information Identification Make: Jeep Model: Wrangler Generation: TJ Model Year: 2000, 2001 Introduction Market Position Purpose: Essential resource for owners and technicians to maintain, diagnose, and repair the 2000-2001...
Type: Cars
Vendor:
Sku: 431935
Tags: Jeep Wrangler
Jeep Wrangler 2000 2001 TJ Service Repair Manual
Basic Information
Identification
Make: Jeep
Model: Wrangler
Generation: TJ
Model Year: 2000, 2001
Introduction
Market Position
Purpose: Essential resource for owners and technicians to maintain, diagnose, and repair the 2000-2001 Jeep Wrangler TJ.
Competitive Analysis
Advantage: Provides OEM-level accuracy and detail, offering confidence for DIY repairs and reducing reliance on expensive dealership services.
Key Features
Illustrations Diagrams: Detailed illustrations, diagrams, and wiring schematics.
Instruction Style: Step-by-step instructions with numbered instructions and bold figure numbers.
Navigability: Group Tab Locator and alphabetical Component/System Index for easy information retrieval.
Critical Information: Notes, cautions, and warnings to pinpoint critical information.
Manual Details
Coverage Areas
Comprehensive Coverage: Yes, covers all major systems and components for repair and maintenance.
Page Count
Estimated Page Count: Varies by specific publication, but factory service manuals are typically extensive, often exceeding 1000 pages for detailed coverage.
Manual Type
Type: Factory Service Repair Manual (OEM FSM)
Language
Language: English
Format
File Type: PDF
Manual Coverage
Systems Covered
Engine Systems: Yes, including engine systems, diagnosis, testing, removal, installation, disassembly, and assembly.
Transmission Systems: Yes, covers Automatic Transmission.
Drivetrain Systems: Yes, Differential & Driveline.
Suspension And Steering: Yes, Suspension and Steering.
Brake Systems: Yes, Brakes.
Cooling Systems: Yes, Cooling.
Fuel Systems: Yes, Fuel System.
Exhaust Systems: Yes, Exhaust System.
Body And Frame: Yes, Body and Frame & Bumpers.
HVAC Systems: Yes, Heating & Air Conditioning.
Electrical Systems: Yes, including Audio/Video, Chime/Buzzer, Clock, Electronic Control Modules, Engine Systems (electrical aspects), Heated Systems, Horn, Ignition Control, Instrument Cluster, Lamps, Message Systems, Power Systems, Restraints, Speed Control, Vehicle Theft Security, Wipers/Washers, Navigation/Telecommunication, and Wiring.
Emissions Control: Yes, Emissions Control.
Procedures Included
Maintenance Procedures: Yes, Lubrication & Maintenance, including service intervals and fluid specifications.
Diagnostic Procedures: Yes, all diagnostic and repair procedures covered in great detail, including DTC Index.
Repair Procedures: Yes, step-by-step instructions for all repair and troubleshooting.
Troubleshooting: Yes, troubleshooting and electrical service procedures combined with detailed wiring diagrams.
Component Replacement: Yes, removal and installation procedures for systems and components.
Disassembly Assembly: Yes, disassembly and assembly procedures for components.
Technical Depth
Depth: Factory-level detail for repair, refurbishment, and restoration.
Manual Specifications
File Format
File Format: PDF
Print Quality
Printability: Printable pages
Binding Type
Binding Type: Digital Download (not applicable for paper)
Paper Type
Paper Type: Digital Download (not applicable for paper)
Engine Specifications
Primary Engine
Engine Code: 2.5L AMC 150 I4 (ID: R/R/G/S)
Engine Description: Overhead Valve (OHV) inline four-cylinder
Displacement: 2.5 Liters (150 cubic inches)
Bore X Stroke: 3.75 in. x 3.50 in. (95.25 mm x 88.9 mm)
Compression Ratio: 8.8:1
Horsepower 2.5L: 117 hp @ 4800 RPM
Torque 2.5L: 135 lb-ft @ 3200 RPM
Optional Engine
Engine Code: 4.0L AMC 242 I6 (ID: S)
Engine Description: Overhead Valve (OHV) inline six-cylinder
Displacement: 4.0 Liters (242 cubic inches)
Bore X Stroke: 3.875 in. x 3.414 in. (98.4 mm x 86.7 mm)
Compression Ratio: 8.8:1
Horsepower 4.0L: 182 hp @ 4600 RPM
Torque 4.0L: 220 lb-ft @ 3200 RPM
Fuel System
Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI)
Engine Management
Ignition System: Distributorless Ignition System (DIS) on 4.0L, Distributor with Ignition Coil on 2.5L.
Transmission
Standard Transmission
Type: 5-Speed Manual (NV1500 for 2.5L, NV3550 for 4.0L)
Optional Transmission
Type: 4-Speed Automatic (42RLE)
Transfer Case
Standard Transfer Case: NV241 GII (Command-Trac Part-Time)
Transmission Fluid
Automatic Transmission Fluid Spec: Chrysler ATF+4 (or equivalent specification)
Manual Transmission Fluid Spec: API GL-3 or GL-4 gear lubricant, 75W-90
Dimensions
Exterior
Wheelbase: 93.4 inches (2372 mm)
Length: 151.3 inches (3843 mm)
Width: 66.5 inches (1689 mm)
Height: 71.0 inches (1803 mm)
Weights
Curb Weight 2.5L: Approximately 3,100 - 3,300 lbs
Curb Weight 4.0L: Approximately 3,300 - 3,500 lbs
Safety Features
Ratings
NHTSA Rollover Resistance: 4/5-star rating for many TJ models, indicative of good stability for its class.
Active Features
Braking System: Front: 10.5-inch vented discs; Rear: 9-inch drums (standard). Optional rear discs on some models.
Passive Features
Airbags: Driver and Passenger front airbags.
Seatbelts: Front seat shoulder belts with pretensioners.
Technology Features
Infotainment
Audio System: Factory AM/FM/CD or Cassette player, with optional premium sound systems. Basic speaker configurations.
Driver Assistance
ABS: Optional Anti-lock Braking System (ABS) available on rear wheels, and later models potentially with 4-wheel ABS.
Connectivity
Connectivity Features: Limited by era, primarily focused on audio system connectivity. No Bluetooth or USB typically standard.
Maintenance
Service Intervals
Oil Change Interval: Every 3,000 - 6,000 miles (depending on oil type and driving conditions, consult manual for specifics).
Tire Rotation: Every 5,000 - 7,500 miles
Spark Plug Replacement: Typically around 30,000 - 60,000 miles, depending on plug type (copper vs. platinum/iridium).
Fluid Specifications
Engine Oil Spec: API classification SJ or later. Viscosity: 10W-30 for most conditions, consult manual for extreme temperatures (e.g., 5W-30 for very cold).
Coolant Spec: Chrysler Type A (Green) or Type 2 (Orange/Pink) antifreeze. 50/50 mix with distilled water.
Brake Fluid Spec: DOT 3
Known Issues
Common Issues: Frame rust (especially rear crossmember), heater core leaks, exhaust manifold cracks (4.0L), CLUTCH SLAVE CYLINDER failure (manual transmissions), OPDA (Oil Pump Drive Assembly) wear on 4.0L, and various suspension component wear due to off-road use.
Vehicle History
Brand Heritage
Jeep Legacy: Continuation of the Jeep lineage known for its off-road prowess and iconic design.
Model Evolution
Tj Introduction: The TJ Wrangler debuted for the 1997 model year, replacing the YJ. The 2000-2001 models represent a mature iteration of this generation.
Key Tj Changes 2000 2001: Minor updates, typically including interior refinements, improved sound deadening, and potential minor option package adjustments. The 4.0L engine received revised engine management for improved emissions and drivability.
Production
Manufacturing Location: Toledo, Ohio, USA
Awards & Recognition
Recognitions
Off Road Capability: Consistently recognized as a benchmark for off-road capability in its segment.
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