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1975-1979 Club Car Caroche Electric Golf Car Repair Manual

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$133.00
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$133.00
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🏷️ Basic Information Identification Make: Club Car Model: Caroche Electric Golf Car Model Variant: Electric Production Years Covered: 1975, 1976, 1977, 1978, 1979 Codes Vin Code System: Not Applicable (Golf Cars typically do not use VINs in the same manner as passenger vehicles) 👋 Introduction Market Position Market Position: Niche market for owners and operators of vintage Club Car electric golf cars, focusing on maintenance and repair. Competitive Analysis Competitive Analysis: Provides essential documentation for maintaining older, potentially unrepresented models in the classic golf car market. Competitive advantage through digital accessibility and lifetime support. Key Features Key Features: Instant download, lifetime protection policy, comprehensive system coverage, focus on practical repair and maintenance for specific model years. 📋 Manual Details Coverage Areas Manual Coverage: Comprehensive repair and maintenance procedures for 1975-1979 Club Car Caroche Electric Golf Cars. Page Count Page Count: Not Specified (Digital Download - Contents are comprehensive) Manual Type Manual Type: Repair Manual / Workshop Manual / Service Manual Language Language: English Format Format: Electronic Downloadable PDF 📖 Manual Coverage Systems Covered Electrical System: Detailed diagnostics, component testing, wiring diagrams, troubleshooting for batteries, motor, controller, charging system, and accessories. Routine Maintenance: Scheduled checks, cleaning, lubrication, battery care, tire pressure, visual inspections. Engine Removal And Installation: Procedures for removing and reinstalling the electric motor and associated drive components. Fuel System: Not Applicable (Electric Vehicle) Lubrication And Cooling System: Lubrication points, fluid recommendations (where applicable), and basic cooling system principles for electric components. Transmission Drive Chain Sprockets: Maintenance and adjustment of the drive chain, sprocket inspection, and bearing lubrication. Steering System: Steering linkage adjustments, tie rod maintenance, wheel alignment checks, and component inspection. Shocks Suspension: Inspection and replacement of shock absorbers and suspension components. Body Work: Minor body repairs, panel adjustments, seat upholstery, and accessory installation. Intake Exhaust: Not Applicable (Electric Vehicle) Advanced Troubleshooting: In-depth diagnostic strategies for electrical issues, performance problems, and component failures. Procedures Included Diagnostic Procedures: Step-by-step guides for diagnosing common electrical and mechanical faults. Repair Procedures: Detailed instructions for replacing or repairing various components, from minor adjustments to major overhauls. Adjustment Procedures: Instructions for adjusting brakes, steering, drive chain tension, and electrical connections. Installation Procedures: Guidance on installing new or replacement parts and accessories. Testing And Calibration: Procedures for testing electrical components and verifying system operation. Technical Depth Depth Of Coverage: Comprehensive, covering both basic user maintenance and advanced technician-level repairs. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: Designed for digital viewing and printing. Clarity suitable for technical diagrams and text. Binding Type Binding Type: Not Applicable (Digital Download) Paper Type Paper Type: Not Applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Electric Motor Motor Manufacturer: Various (OEM specific, documentation will detail common types) Performance Typical Power Output: Varies by model and year; typically in the range of 3-5 HP continuous Battery System: 6-volt or 8-volt deep cycle lead-acid batteries, typically configured in series for 36V or 48V systems. Fuel System Fuel Type: Electricity Charging System: On-board charger, compatible with standard AC outlets (specific voltage/amperage requirements detailed in manual). 🔧 Transmission Standard Transmission Type: Direct Drive / Gear Reduction Drive Mechanism: Drive shaft connected to rear axle, often via a differential or transaxle with a chain or belt reduction. Features Clutch System: No clutch; forward/reverse selector engages motor direction. Lubrication: Gear oil for transaxle/differential. Specific type and capacity detailed in manual. 📐 Dimensions Exterior Typical Length: Approx. 7.5 - 8.5 feet (2.3 - 2.6 meters) Typical Width: Approx. 3.5 - 4 feet (1.1 - 1.2 meters) Typical Height: Approx. 4 - 5 feet (1.2 - 1.5 meters) to top of roof/windshield frame Weights Curb Weight: Approx. 500 - 700 lbs (227 - 318 kg), including batteries Payload Capacity: Typically 400 - 600 lbs (181 - 272 kg), for passengers and accessories. 🛡️ Safety Features Ratings Safety Standards: No formal crash ratings typically applied to golf cars; focus is on operational safety features and design. Active Features Braking System: Mechanical drum brakes, often with a parking brake function. Throttle Control: Foot pedal accelerator. Passive Features Frame Construction: Steel frame chassis for structural integrity. Seating: Bench seating for 2-4 passengers, often with basic seat belts (optional/model dependent). 💡 Technology Features Infotainment Infotainment Features: Basic; may include optional radio or 12V accessory outlet. Driver Assistance Driver Assistance Features: None (Standard for the era and vehicle type). Connectivity Connectivity Features: None. 🔧 Maintenance Service Intervals Battery Maintenance: Regular cleaning of terminals, checking water levels (if applicable), and ensuring secure connections. Daily to weekly checks recommended. Drive Chain Lubrication: Every 50-100 operating hours or monthly, whichever comes first. Specific lubricant type provided in manual. Brake Adjustment: As needed, typically every 6-12 months or if pedal feel changes. Tire Pressure: Check weekly and before each use. Recommended pressure specified on tire sidewall and in manual. Fluid...
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Sku: 149945
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1975-1979 Club Car Caroche Electric Golf Car Repair Manual
🏷️ Basic Information
Identification
Make:
Club Car
Model:
Caroche Electric Golf Car
Model Variant:
Electric
Production Years Covered:
1975, 1976, 1977, 1978, 1979
Codes
Vin Code System:
Not Applicable (Golf Cars typically do not use VINs in the same manner as passenger vehicles)
👋 Introduction
Market Position
Market Position:
Niche market for owners and operators of vintage Club Car electric golf cars, focusing on maintenance and repair.
Competitive Analysis
Competitive Analysis:
Provides essential documentation for maintaining older, potentially unrepresented models in the classic golf car market. Competitive advantage through digital accessibility and lifetime support.
Key Features
Key Features:
Instant download, lifetime protection policy, comprehensive system coverage, focus on practical repair and maintenance for specific model years.
📋 Manual Details
Coverage Areas
Manual Coverage:
Comprehensive repair and maintenance procedures for 1975-1979 Club Car Caroche Electric Golf Cars.
Page Count
Page Count:
Not Specified (Digital Download - Contents are comprehensive)
Manual Type
Manual Type:
Repair Manual / Workshop Manual / Service Manual
Language
Language:
English
Format
Format:
Electronic Downloadable PDF
📖 Manual Coverage
Systems Covered
Electrical System:
Detailed diagnostics, component testing, wiring diagrams, troubleshooting for batteries, motor, controller, charging system, and accessories.
Routine Maintenance:
Scheduled checks, cleaning, lubrication, battery care, tire pressure, visual inspections.
Engine Removal And Installation:
Procedures for removing and reinstalling the electric motor and associated drive components.
Fuel System:
Not Applicable (Electric Vehicle)
Lubrication And Cooling System:
Lubrication points, fluid recommendations (where applicable), and basic cooling system principles for electric components.
Transmission Drive Chain Sprockets:
Maintenance and adjustment of the drive chain, sprocket inspection, and bearing lubrication.
Steering System:
Steering linkage adjustments, tie rod maintenance, wheel alignment checks, and component inspection.
Shocks Suspension:
Inspection and replacement of shock absorbers and suspension components.
Body Work:
Minor body repairs, panel adjustments, seat upholstery, and accessory installation.
Intake Exhaust:
Not Applicable (Electric Vehicle)
Advanced Troubleshooting:
In-depth diagnostic strategies for electrical issues, performance problems, and component failures.
Procedures Included
Diagnostic Procedures:
Step-by-step guides for diagnosing common electrical and mechanical faults.
Repair Procedures:
Detailed instructions for replacing or repairing various components, from minor adjustments to major overhauls.
Adjustment Procedures:
Instructions for adjusting brakes, steering, drive chain tension, and electrical connections.
Installation Procedures:
Guidance on installing new or replacement parts and accessories.
Testing And Calibration:
Procedures for testing electrical components and verifying system operation.
Technical Depth
Depth Of Coverage:
Comprehensive, covering both basic user maintenance and advanced technician-level repairs.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
Designed for digital viewing and printing. Clarity suitable for technical diagrams and text.
Binding Type
Binding Type:
Not Applicable (Digital Download)
Paper Type
Paper Type:
Not Applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Electric Motor
Motor Manufacturer:
Various (OEM specific, documentation will detail common types)
Performance
Typical Power Output:
Varies by model and year; typically in the range of 3-5 HP continuous
Battery System:
6-volt or 8-volt deep cycle lead-acid batteries, typically configured in series for 36V or 48V systems.
Fuel System
Fuel Type:
Electricity
Charging System:
On-board charger, compatible with standard AC outlets (specific voltage/amperage requirements detailed in manual).
🔧 Transmission
Standard
Transmission Type:
Direct Drive / Gear Reduction
Drive Mechanism:
Drive shaft connected to rear axle, often via a differential or transaxle with a chain or belt reduction.
Features
Clutch System:
No clutch; forward/reverse selector engages motor direction.
Lubrication:
Gear oil for transaxle/differential. Specific type and capacity detailed in manual.
📐 Dimensions
Exterior
Typical Length:
Approx. 7.5 - 8.5 feet (2.3 - 2.6 meters)
Typical Width:
Approx. 3.5 - 4 feet (1.1 - 1.2 meters)
Typical Height:
Approx. 4 - 5 feet (1.2 - 1.5 meters) to top of roof/windshield frame
Weights
Curb Weight:
Approx. 500 - 700 lbs (227 - 318 kg), including batteries
Payload Capacity:
Typically 400 - 600 lbs (181 - 272 kg), for passengers and accessories.
🛡️ Safety Features
Ratings
Safety Standards:
No formal crash ratings typically applied to golf cars; focus is on operational safety features and design.
Active Features
Braking System:
Mechanical drum brakes, often with a parking brake function.
Throttle Control:
Foot pedal accelerator.
Passive Features
Frame Construction:
Steel frame chassis for structural integrity.
Seating:
Bench seating for 2-4 passengers, often with basic seat belts (optional/model dependent).
💡 Technology Features
Infotainment
Infotainment Features:
Basic; may include optional radio or 12V accessory outlet.
Driver Assistance
Driver Assistance Features:
None (Standard for the era and vehicle type).
Connectivity
Connectivity Features:
None.
🔧 Maintenance
Service Intervals
Battery Maintenance:
Regular cleaning of terminals, checking water levels (if applicable), and ensuring secure connections. Daily to weekly checks recommended.
Drive Chain Lubrication:
Every 50-100 operating hours or monthly, whichever comes first. Specific lubricant type provided in manual.
Brake Adjustment:
As needed, typically every 6-12 months or if pedal feel changes.
Tire Pressure:
Check weekly and before each use. Recommended pressure specified on tire sidewall and in manual.
Fluid Specifications
Differential Gear Oil:
Manual will specify SAE viscosity grade (e.g., SAE 80W-90) and API service classification (e.g., GL-5).
Known Issues
Common Issues:
Battery degradation, worn drive belts/chains, electrical contact corrosion, brake shoe wear, loose steering components.
Troubleshooting Common Faults:
Loss of power, intermittent operation, clicking noises, failure to move in one direction.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Club Car has a long history in the golf car industry, known for its durable and reliable vehicles.
Model Evolution
Model Evolution Context:
The Caroche model represents an era of Club Car's development, focusing on electric propulsion for golf courses and early recreational utility.
Production
Manufacturing Location:
Likely USA, consistent with Club Car's primary manufacturing base.
🏆 Awards & Recognition
Recognitions
Industry Recognition:
Club Car vehicles from this era are recognized for their robust build quality and longevity in the golf industry.
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