1975-1989 Porsche 930 (911 Turbo) Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Porsche Model: 930 (911 Turbo) Model Code: 930 Production Years: 1975-1989 Codes Engine Code Range: 930/xx Chassis Code Range: 930 👋 Introduction Market Position Positioning: Iconic performance supercar, early homologation special for racing homologation. Competitive Analysis Competitors: Ferrari 308 GTB/GTS, Lamborghini Urraco, Chevrolet Corvette C3 ZR-1. Key Features Powertrain: Turbocharged flat-six engine, legendary acceleration, robust mechanicals. Handling: Rear-engine, rear-wheel drive, unique handling characteristics requiring driver skill, often referred to as 'widowmaker' in early iterations. Design: Iconic 911 silhouette, flared wheel arches, distinctive whale tail spoiler. Manual Usefulness User Base: Do-it-yourself enthusiasts and professional mechanics seeking in-depth information. Cost Effectiveness: Inexpensive method to maintain and repair a classic supercar, saving on labor costs. 📋 Manual Details Coverage Areas Geographic Coverage: Global (factory specifications) Trim Levels Covered: All 930 Turbo variants Page Count Estimated Page Count: 500-1000+ (varies by specific edition, highly detailed) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: 3.0L & 3.3L Turbocharged Flat-Six (M30/33, 930/xx engine codes) Fuel System: Bosch K-Jetronic fuel injection, turbocharger system, intercooler Ignition System: Bosch electronic ignition, spark plugs, distributors Transmission: 4-speed and G50 5-speed manual transmissions (incl. limited-slip differential) Drivetrain: Rear-wheel drive, CV joints, drive shafts Suspension: Front: Torsion bar, independent, McPherson struts. Rear: Trailing arms, torsion bars, anti-roll bars. Brakes: Ventilated discs (front and rear), brake calipers, master cylinder, brake fluid specifications Steering: Rack and pinion, steering column, steering wheel Electrical System: Wiring diagrams, battery, alternator, starter, fuses, relays, lighting, instrumentation Body And Chassis: Body panel removal/installation, chassis repair, structural components, glass, seals Interior: Seats, dashboard, trim panels, HVAC system (heating, ventilation, air conditioning) Wheels And Tires: Wheel specifications, tire sizes, bolt patterns, pressure recommendations Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug service, fluid checks and top-offs Engine Overhaul: Complete engine disassembly, inspection, rebuild, and reassembly procedures Transmission Repair: Gearbox disassembly, repair, and reassembly, clutch service Brake System Service: Brake pad/rotor replacement, caliper service, bleeding procedures, master cylinder replacement Suspension And Steering Repair: Shock absorber/strut replacement, bushing replacement, alignment procedures, steering component service Electrical Diagnostics: Troubleshooting wiring faults, testing components, understanding wiring diagrams Fuel System Diagnosis: K-Jetronic system troubleshooting, fuel pump testing, injector service, turbocharger diagnostics Bodywork And Trim: Panel alignment, rust repair considerations, interior trim removal and installation Heating And Air Conditioning: HVAC system diagnosis and repair Technical Depth Depth: Comprehensive factory-level detail, suitable for complete engine rebuilds, transmission overhauls, and advanced diagnostics. Diagnostics: Detailed troubleshooting guides, symptom-based diagnostics, and diagnostic trouble codes (if applicable). Special Tools: Lists and descriptions of required special tools for specific procedures. 📊 Manual Specifications File Format Digital Format: PDF Searchable: Likely searchable text within PDF, depending on OCR quality. Print Quality Printability: All pages printable. Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, horizontally opposed (flat-six) turbocharged Displacement Early: 3.0 Liters (2994 cc) Displacement Late: 3.3 Liters (3299 cc) Bore X Stroke 3.0L: 95.0 mm x 70.4 mm Bore X Stroke 3.3L: 97.0 mm x 74.4 mm Compression Ratio 3.0L: 7.5:1 Compression Ratio 3.3L: 7.0:1 Performance Horsepower 3.0L: 260 hp (191 kW) @ 5500 rpm Horsepower 3.3L: 300 hp (221 kW) @ 5500 rpm (U.S. spec), 330 hp (243 kW) (Euro spec, intercooled models) Torque 3.0L: 329 lb-ft (446 Nm) @ 4000 rpm Torque 3.3L: 331 lb-ft (450 Nm) @ 4000 rpm (U.S. spec), 375 lb-ft (508 Nm) (Euro spec, intercooled models) Top Speed: Over 155 mph (250 km/h), depending on model year and specification Fuel System Fuel Delivery: Bosch CIS (Continuous Injection System) K-Jetronic mechanical fuel injection Turbocharger: Single turbocharger (later models gained an intercooler) Fuel Type: Premium Unleaded Gasoline (98 RON / 92-93 AKI recommended) 🔧 Transmission Standard Type Early: 4-speed manual transaxle (Type 915) Optional Type Late: G50 5-speed manual transaxle (introduced circa 1987) Features Clutch: Single dry-plate clutch Differential: Limited-slip differential (LSD) standard on most models 📐 Dimensions Exterior Wheelbase: Approx. 89.5 inches (2273 mm) Length: Approx. 168.4 inches (4277 mm) Width: Approx. 69.0 inches (1753 mm) (excluding mirrors) Height: Approx. 50.0 inches (1270 mm) Weights Curb Weight: Approx. 2,900 - 3,100 lbs (1315 - 1406 kg), varies by model year and equipment 🛡️ Safety Features Ratings Crash Test Data: Limited official crash test data available for this era, but known for robust construction. Active Features Braking: Four-wheel disc brakes, ABS not typically standard until later models/optional. Passive Features Construction: Reinforced chassis and body structure. Seatbelts: Three-point seat belts 💡 Technology Features Infotainment Audio System: Typically an AM/FM radio with cassette player, often dealer-installed or aftermarket upgrades. Driver Assistance ABS: Anti-lock Braking System (ABS) became available or standard on later models. Connectivity Connectivity Features: No modern connectivity features like Bluetooth or USB. Primarily focused on mechanical performance. 🔧 Maintenance...
Single turbocharger (later models gained an intercooler)
Fuel Type:
Premium Unleaded Gasoline (98 RON / 92-93 AKI recommended)
🔧 Transmission
Standard
Type Early:
4-speed manual transaxle (Type 915)
Optional
Type Late:
G50 5-speed manual transaxle (introduced circa 1987)
Features
Clutch:
Single dry-plate clutch
Differential:
Limited-slip differential (LSD) standard on most models
📐 Dimensions
Exterior
Wheelbase:
Approx. 89.5 inches (2273 mm)
Length:
Approx. 168.4 inches (4277 mm)
Width:
Approx. 69.0 inches (1753 mm) (excluding mirrors)
Height:
Approx. 50.0 inches (1270 mm)
Weights
Curb Weight:
Approx. 2,900 - 3,100 lbs (1315 - 1406 kg), varies by model year and equipment
🛡️ Safety Features
Ratings
Crash Test Data:
Limited official crash test data available for this era, but known for robust construction.
Active Features
Braking:
Four-wheel disc brakes, ABS not typically standard until later models/optional.
Passive Features
Construction:
Reinforced chassis and body structure.
Seatbelts:
Three-point seat belts
💡 Technology Features
Infotainment
Audio System:
Typically an AM/FM radio with cassette player, often dealer-installed or aftermarket upgrades.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) became available or standard on later models.
Connectivity
Connectivity Features:
No modern connectivity features like Bluetooth or USB. Primarily focused on mechanical performance.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000 - 5,000 miles (4,800 - 8,000 km) or annually, depending on usage.
Major Service:
Includes valve adjustment, spark plug replacement, fuel filter replacement, air filter replacement, brake fluid flush, typically every 15,000 - 30,000 miles (24,000 - 48,000 km).
Fluid Specifications
Engine Oil:
Viscosity grade varies by climate, but typically 20W-50 or 10W-40 synthetic or semi-synthetic oil for air-cooled engines. Refer to manual for exact spec.
Transmission Fluid:
GL-4 or GL-5 gear oil, specific viscosity recommended by Porsche.
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Coolant:
N/A (Air-cooled engine, but intercooler may use a coolant or fluid system depending on design).
Known Issues
Engine Seals:
Potential for oil leaks from engine seals, particularly crankshaft and cam seals, due to age and heat.
Fuel Injection System:
K-Jetronic system can be sensitive to contamination; periodic cleaning and tuning may be required. Warm-up regulator issues.
Turbocharger:
Bearing wear or failure on older turbochargers. Wastegate and boost control adjustments.
Suspension Bushings:
Wear in suspension bushings can affect handling and ride quality.
Ignition System:
Distributor wear, coil issues, or ignition timing inaccuracies.
📚 Vehicle History
Brand Heritage
Porsche Legacy:
Porsche has a long history of performance vehicles, motorsport success, and engineering excellence.
Model Evolution
911 Turbo Origin:
Developed as a homologation special for Group 4 racing, based on the 911 Carrera RS 3.0.
Key Changes 3.0L:
Introduction of turbocharging to the 911, wide body fenders, 'whale tail' spoiler for intercooler placement and aerodynamic downforce.
Key Changes 3.3L:
Increased displacement, inclusion of an intercooler for improved performance and reliability, more powerful brakes.
Production
Manufacturing Location:
Stuttgart, Germany
Production Volume:
Total production numbers are relatively low compared to standard 911 models, contributing to its collectibility.
🏆 Awards & Recognition
Recognitions
Collectible Status:
Widely recognized as a desirable and collectible classic sports car. Often featured in automotive publications and lists of great cars.
Ratings
Performance Reviews:
Consistently praised for its exhilarating performance and raw driving experience.
Certifications
Historical Significance:
Significant for its role in bringing turbocharged technology to the mainstream supercar market.
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