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1977-1985 Mercedes-Benz W123 Series 300D 300CD 300TD (Turbo) Service Repair Manual (Original Fsm perfect For Diy)

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: W123 Series Model Variant: 300D, 300CD, 300TD (Turbo) Codes Chassis Code 300D: 123.130 Chassis Code 300D Turbo: 123.133 Chassis Code 300Cd: 123.150 Chassis Code 300Cd Turbo: 123.153 Chassis Code 300Td: 123.190 Chassis Code 300Td Turbo: 123.193 Generation Generation Name: First Generation W123 Production Years Covered: 1977-1985 👋 Introduction Market Position Target Audience: DIY enthusiasts, independent repair shops, W123 owners Value Proposition: Inexpensive way to maintain and repair vehicles, access to dealer-level information Competitive Analysis Uniqueness: Factory-level detail for specific W123 diesel models Key Features Key Selling Point: Comprehensive coverage, detailed illustrations, step-by-step instructions 📋 Manual Details Coverage Areas Covered Models: 300D, 300CD, 300TD (Including Turbo variants) Covered Years: 1977, 1978, 1979, 1980, 1981, 1982, 1983, 1984, 1985 Page Count Page Count Estimate: Extensive (Implied by detailed sections, actual count not specified) Manual Type Manual Type: Service Repair Manual (Factory Service Manual Equivalent) Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine removal/installation, crankcase, cylinder head, engine breathing, crank assembly, timing, valves, lubrication, cooling system, mounting Fuel System: Diesel injection system, carburetor system (for gasoline variants not specified but listed in sections), mechanically/electronically controlled gasoline injection systems (for gasoline variants not specified but listed in sections), fuel system components Forced Induction: Exhaust gas turbocharger (for Turbo models) Electrical Engine: Ignition system, preheating system, starter, alternator Transmission Drivetrain: Clutch, manual transmission, automatic transmission, transfer case (if applicable), pedals, throttle control, throttle linkage, longitudinal regulating shaft, front wall regulating shaft, accelerator pedal Suspension Steering: Frame, suspension, front axle, rear axle, trailing axle, wheels, chassis measurements, steering Brakes: Hydraulic and mechanical brake system, pneumatic system and auxiliary brakes (likely for heavier duty variants or specific configurations) Body Chassis: Body general, understructure, front end, front wall, side wall, rear wall, rear end, roof, glass, windows, interior equipment, doors, trunk lid, fuel flap, slide roof/sun roof, top, racks, body sealing, anti-corrosion protection, paintwork Electrical Body: General electrical system, equipment and instruments, speed control systems, radio, windshield washer system, light range regulator Climate Control: Climate control systems Auxiliary Systems: Air compressor, belt drives, auxiliary drives, hydraulic and articulated systems, emergency equipment, sanitary equipment, kitchen, attachments, outside flaps Interior Trim: Seats, cots, restraint systems, body noises, sound insulation Procedures Included Maintenance: Scheduled maintenance, fluid level checks, lubrication, filter changes Diagnostics: All diagnostic procedures covered Repair: Step-by-step repair instructions for all covered systems Rebuilding: Rebuilding procedures for major components Refurbishment: Refurbishment guidance Restoration: Restoration guidance for classic W123 models Troubleshooting: Troubleshooting common issues Technical Data: General technical data, service product specifications (fluids, etc.) Operation Usage: Operating instructions Vehicle Handling: Jacking-up, towing-off, laying-up vehicle Emissions Control: Emission control systems Technical Depth Depth Of Information: Comprehensive (Dealer-level detail) Illustrations: Detailed illustrations included Instruction Style: Step-by-step instructions 📊 Manual Specifications File Format File Format: PDF Searchability: Assumed searchable text content within PDF Print Quality Printability: Printable without restriction Binding Type Binding Type: Digital Download (Printable pages) Paper Type Paper Type: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Code 300D 300Cd 300Td: OM617.912 Engine Type 300D 300Cd 300Td: Inline 5-cylinder Diesel Engine Code 300D Turbo 300Cd Turbo 300Td Turbo: OM617.952 Engine Type 300D Turbo 300Cd Turbo 300Td Turbo: Inline 5-cylinder Diesel with Turbocharger Performance Displacement Om617: 3.0 Liters (2998 cc) Horsepower Om617 Non Turbo: Approx. 77-80 hp (depending on year/market) Torque Om617 Non Turbo: Approx. 130-135 lb-ft (depending on year/market) Horsepower Om617 Turbo: Approx. 87-93 hp (depending on year/market) Torque Om617 Turbo: Approx. 135-145 lb-ft (depending on year/market) Fuel System Injection Type Om617: Direct Injection, Bosch inline injection pump Fuel Type: Diesel Fuel 🔧 Transmission Standard Standard Transmission Type: 4-speed Manual (often optional) Optional Optional Transmission Type: 4-speed Automatic (common) Features Transmission Notes: Manual and automatic transmissions were available across the W123 range. Specific availability varied by model and year. 📐 Dimensions Exterior Body Styles: Sedan (4-door), Coupe (2-door), Wagon (TD - Touring Diesel) Weights Curb Weight Estimate: Approx. 3,200 - 3,800 lbs (depending on body style and equipment) 🛡️ Safety Features Ratings Safety Era Consideration: Designed to meet 1970s/early 1980s safety standards; lacks modern advanced safety features. 💡 Technology Features Infotainment Infotainment Features: Basic analog radio, optional cassette player. No modern infotainment systems. Driver Assistance Driver Assistance Features: Limited to cruise control (speed control systems). No electronic stability or traction control. Connectivity Connectivity Features: None. 🔧 Maintenance Service Intervals Oil Change Interval Diesel: Typically every 3,000-5,000 miles or 6-12 months (consult manual for exact specifications) Fuel Filter Interval Diesel: Recommended replacement every 15,000-30,000 miles (consult manual) Fluid Specifications Engine Oil Spec Diesel: API CD or higher (e.g., 15W-40, 20W-50 depending on climate - consult manual) Coolant Type: Ethylene Glycol based coolant (e.g., Mercedes-Benz approved) Transmission Fluid Auto: Dexron II or equivalent (verify with manual) Known Issues Common W123 Issues: Vacuum leaks (door locks, climate control), glow plug...
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1977-1985 Mercedes-Benz W123 Series 300D 300CD 300TD (Turbo) Service Repair Manual (Original Fsm perfect For Diy)
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
W123 Series
Model Variant:
300D, 300CD, 300TD (Turbo)
Codes
Chassis Code 300D:
123.130
Chassis Code 300D Turbo:
123.133
Chassis Code 300Cd:
123.150
Chassis Code 300Cd Turbo:
123.153
Chassis Code 300Td:
123.190
Chassis Code 300Td Turbo:
123.193
Generation
Generation Name:
First Generation W123
Production Years Covered:
1977-1985
👋 Introduction
Market Position
Target Audience:
DIY enthusiasts, independent repair shops, W123 owners
Value Proposition:
Inexpensive way to maintain and repair vehicles, access to dealer-level information
Competitive Analysis
Uniqueness:
Factory-level detail for specific W123 diesel models
Key Features
Key Selling Point:
Comprehensive coverage, detailed illustrations, step-by-step instructions
📋 Manual Details
Coverage Areas
Covered Models:
300D, 300CD, 300TD (Including Turbo variants)
Covered Years:
1977, 1978, 1979, 1980, 1981, 1982, 1983, 1984, 1985
Page Count
Page Count Estimate:
Extensive (Implied by detailed sections, actual count not specified)
Manual Type
Manual Type:
Service Repair Manual (Factory Service Manual Equivalent)
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine removal/installation, crankcase, cylinder head, engine breathing, crank assembly, timing, valves, lubrication, cooling system, mounting
Fuel System:
Diesel injection system, carburetor system (for gasoline variants not specified but listed in sections), mechanically/electronically controlled gasoline injection systems (for gasoline variants not specified but listed in sections), fuel system components
Forced Induction:
Exhaust gas turbocharger (for Turbo models)
Electrical Engine:
Ignition system, preheating system, starter, alternator
Transmission Drivetrain:
Clutch, manual transmission, automatic transmission, transfer case (if applicable), pedals, throttle control, throttle linkage, longitudinal regulating shaft, front wall regulating shaft, accelerator pedal
Suspension Steering:
Frame, suspension, front axle, rear axle, trailing axle, wheels, chassis measurements, steering
Brakes:
Hydraulic and mechanical brake system, pneumatic system and auxiliary brakes (likely for heavier duty variants or specific configurations)
Body Chassis:
Body general, understructure, front end, front wall, side wall, rear wall, rear end, roof, glass, windows, interior equipment, doors, trunk lid, fuel flap, slide roof/sun roof, top, racks, body sealing, anti-corrosion protection, paintwork
Electrical Body:
General electrical system, equipment and instruments, speed control systems, radio, windshield washer system, light range regulator
Climate Control:
Climate control systems
Auxiliary Systems:
Air compressor, belt drives, auxiliary drives, hydraulic and articulated systems, emergency equipment, sanitary equipment, kitchen, attachments, outside flaps
Interior Trim:
Seats, cots, restraint systems, body noises, sound insulation
Procedures Included
Maintenance:
Scheduled maintenance, fluid level checks, lubrication, filter changes
Diagnostics:
All diagnostic procedures covered
Repair:
Step-by-step repair instructions for all covered systems
Rebuilding:
Rebuilding procedures for major components
Refurbishment:
Refurbishment guidance
Restoration:
Restoration guidance for classic W123 models
Troubleshooting:
Troubleshooting common issues
Technical Data:
General technical data, service product specifications (fluids, etc.)
Operation Usage:
Operating instructions
Vehicle Handling:
Jacking-up, towing-off, laying-up vehicle
Emissions Control:
Emission control systems
Technical Depth
Depth Of Information:
Comprehensive (Dealer-level detail)
Illustrations:
Detailed illustrations included
Instruction Style:
Step-by-step instructions
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Assumed searchable text content within PDF
Print Quality
Printability:
Printable without restriction
Binding Type
Binding Type:
Digital Download (Printable pages)
Paper Type
Paper Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Code 300D 300Cd 300Td:
OM617.912
Engine Type 300D 300Cd 300Td:
Inline 5-cylinder Diesel
Engine Code 300D Turbo 300Cd Turbo 300Td Turbo:
OM617.952
Engine Type 300D Turbo 300Cd Turbo 300Td Turbo:
Inline 5-cylinder Diesel with Turbocharger
Performance
Displacement Om617:
3.0 Liters (2998 cc)
Horsepower Om617 Non Turbo:
Approx. 77-80 hp (depending on year/market)
Torque Om617 Non Turbo:
Approx. 130-135 lb-ft (depending on year/market)
Horsepower Om617 Turbo:
Approx. 87-93 hp (depending on year/market)
Torque Om617 Turbo:
Approx. 135-145 lb-ft (depending on year/market)
Fuel System
Injection Type Om617:
Direct Injection, Bosch inline injection pump
Fuel Type:
Diesel Fuel
🔧 Transmission
Standard
Standard Transmission Type:
4-speed Manual (often optional)
Optional
Optional Transmission Type:
4-speed Automatic (common)
Features
Transmission Notes:
Manual and automatic transmissions were available across the W123 range. Specific availability varied by model and year.
📐 Dimensions
Exterior
Body Styles:
Sedan (4-door), Coupe (2-door), Wagon (TD - Touring Diesel)
Weights
Curb Weight Estimate:
Approx. 3,200 - 3,800 lbs (depending on body style and equipment)
🛡️ Safety Features
Ratings
Safety Era Consideration:
Designed to meet 1970s/early 1980s safety standards; lacks modern advanced safety features.
💡 Technology Features
Infotainment
Infotainment Features:
Basic analog radio, optional cassette player. No modern infotainment systems.
Driver Assistance
Driver Assistance Features:
Limited to cruise control (speed control systems). No electronic stability or traction control.
Connectivity
Connectivity Features:
None.
🔧 Maintenance
Service Intervals
Oil Change Interval Diesel:
Typically every 3,000-5,000 miles or 6-12 months (consult manual for exact specifications)
Fuel Filter Interval Diesel:
Recommended replacement every 15,000-30,000 miles (consult manual)
Fluid Specifications
Engine Oil Spec Diesel:
API CD or higher (e.g., 15W-40, 20W-50 depending on climate - consult manual)
Coolant Type:
Ethylene Glycol based coolant (e.g., Mercedes-Benz approved)
Transmission Fluid Auto:
Dexron II or equivalent (verify with manual)
Known Issues
Common W123 Issues:
Vacuum leaks (door locks, climate control), glow plug issues, rust (especially on earlier models and rear wheel arches/trunk floor), suspension wear (bushings), injector pump maintenance, potential for head gasket issues on high-mileage engines.
📚 Vehicle History
Brand Heritage
Brand Reputation:
Mercedes-Benz known for robust engineering, durability, and luxury in this era.
Model Evolution
W123 Significance:
The W123 generation is highly regarded for its build quality, reliability, and longevity, particularly the diesel models.
Production
Production Period W123:
1975-1986 (W123 platform, this manual covers a portion of that)
🏆 Awards & Recognition
Recognitions
W123 Reputation Award:
Consistently ranked among the most reliable cars ever produced by various automotive publications and consumer surveys.
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