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1980 Mazda RX7 RX-7 Service Workshop Manual

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$133.00
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🏷️ Basic Information Identification Make: Mazda Model: RX-7 Model Code: SA22C (First Generation) Year: 1980 Codes Chassis Code: SA22C 👋 Introduction Market Position Vehicle Segment: Sports Car / Personal Luxury Coupe Competitors: Datsun 280ZX, Toyota Celica Supra, Chevrolet Camaro, Ford Mustang Key Features Unique Selling Proposition: Wankel Rotary Engine, lightweight chassis, excellent handling dynamics Historical Significance Impact On Brand: Established Mazda's reputation for innovative engineering and performance 📋 Manual Details Coverage Areas Manual Type: Factory Service Workshop Manual Language: English Format: Printed Book Page Count: Estimated 500+ pages (typical for this era's comprehensive manuals) Coverage Scope: Complete vehicle repair and maintenance 📖 Manual Coverage Systems Covered Engine: Rotary Engine (12A) Fuel System: Carburetion, Fuel pump, Lines, Tank Ignition System: Distributor, Coils, Spark Plugs, Timing Cooling System: Radiator, Fan, Water Pump, Hoses Lubrication System: Oil Pump, Oil Filter, Oil Cooler (if equipped), Oil Pan Transmission: Manual Transmission, Automatic Transmission (if applicable) Drivetrain: Clutch, Driveshaft, Differential, Axles Suspension: Front Struts, Rear Axle, Springs, Shocks, Bushings Steering: Steering Rack, Steering Column, Tie Rods Brakes: Front Disc Brakes, Rear Drum Brakes, Master Cylinder, Lines, Parking Brake Electrical System: Battery, Alternator, Starter, Wiring Diagrams, Lighting, Gauges Body And Chassis: Frame, Body Panels, Doors, Hood, Trunk, Interior Trim Heating And Air Conditioning: HVAC System Components, Controls, Refrigerant (if equipped) Exhaust System: Manifold, Catalytic Converter (if applicable), Muffler, Pipes Procedures Included Maintenance: Oil Changes, Filter Replacements, Spark Plug Replacement, Fluid Checks Troubleshooting: Diagnostic Charts, Symptom-based problem solving Repair: Engine Overhaul, Transmission Rebuild, Brake Service, Suspension Overhaul, Electrical Component Replacement Disassembly And Assembly: Detailed step-by-step instructions for component removal and installation Specifications: Torque values, Clearances, Tolerances, Fluid Capacities Wiring Diagrams: Comprehensive electrical system schematics Technical Depth Depth Level: Complete rebuilds and advanced diagnostics Diagnostic Tools: Information on necessary tools and their usage Technical Accuracy: Factory-level accuracy and detail 📊 Manual Specifications File Format File Type: Physical Book Print Quality Print Quality: High-quality print, clear diagrams and text Binding Type Binding: Stapled or perfect bound (typical for OEM manuals) Paper Type Paper Quality: Durable, high-quality paper suitable for workshop environments ⚙️ Engine Specifications Primary Engine Engine Type: Rotary (Wankel) Engine Engine Code: 12A Displacement: 2x654cc (effective displacement: 1,308 cc) Performance Horsepower: 100-105 hp @ 6,000 RPM (approx. for US models) Torque: 105-110 lb-ft @ 3,500 RPM (approx. for US models) Fuel System Carburetor: Hitachi 2-barrel downdraft carburetor (or similar) Fuel Type: Unleaded Gasoline (87 Octane or higher recommended) Lubrication System Oil Type: API SG or higher, SAE 10W-30 or 10W-40 recommended (check manual for specifics) Cooling System Coolant Type: Ethylene Glycol based antifreeze, 50/50 mix with distilled water 🔧 Transmission Standard Type: 4-speed Manual Transmission Optional Type: 3-speed Automatic Transmission Features Manual Fluid Spec: GL-5 Gear Oil, SAE 75W-90 or 80W-90 (check manual) Automatic Fluid Spec: Dexron III (or equivalent) Automatic Transmission Fluid (ATF) 📐 Dimensions Exterior Length: 4200 mm (approx.) Width: 1650 mm (approx.) Height: 1255 mm (approx.) Wheelbase: 2420 mm (approx.) Weights Curb Weight: 1080-1120 kg (approx.) Gross Vehicle Weight Rating: Not specified (typical for personal vehicles) Towing Capacity: Not Applicable 🛡️ Safety Features Ratings NHTSA Ratings: Not rated under modern standards Active Features Brake System: Front ventilated discs, rear drums Parking Brake: Mechanical, rear drum Passive Features Seat Belts: Three-point front seatbelts Steering Column: Collapsible steering column 💡 Technology Features Infotainment Radio Type: AM/FM Radio, possibly with cassette player (optional) Driver Assistance ABS: Not available on most 1980 models Cruise Control: Optional on some trims Connectivity Connectivity Features: None (pre-digital era) 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000 miles or 3 months (recommended, consult manual for precise intervals) Air Filter Replacement: Every 15,000 miles or 12 months (or as needed based on conditions) Spark Plug Replacement: Every 15,000 - 20,000 miles (rotary specific plugs may differ) Coolant Flush: Every 24,000 miles or 24 months Fluid Specifications Engine Oil Capacity: 4.5 Liters (approx., including filter) Transmission Fluid Capacity Manual: 1.5 Liters (approx.) Differential Fluid Capacity: 1.0 Liter (approx.) Brake Fluid Type: DOT 3 or DOT 4 (check manual) Known Issues Rotary Engine Apex Seals: Wear and failure of apex seals is a common issue with rotary engines, leading to compression loss. Regular proper maintenance is critical. Carburetor Tuning: Carburetors can require frequent tuning and maintenance due to sensitivity to altitude and fuel quality. Rust And Corrosion: Common for vehicles of this age, especially in areas with road salt. Body panels and undercarriage are susceptible. Electrical Gremlins: Aging wiring harnesses and connections can lead to intermittent electrical issues. 📚 Vehicle History Brand Heritage Company Founding: 1920 (as Toyo Cork Kogyo Co., Ltd.) Automotive Division Founding: 1960 Model Evolution First Generation Start: 1978 First Generation End: 1985 Facelifts During Gen1: 1980 facelift included revised front bumper, grille, and taillights Production Manufacturing Location: Hiroshima, Japan Sales Regions: Global (North America, Japan, Europe, Australia, etc.) 🏆 Awards & Recognition...
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Sku: 251315
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1980 Mazda RX7 RX-7 Service Workshop Manual
🏷️ Basic Information
Identification
Make:
Mazda
Model:
RX-7
Model Code:
SA22C (First Generation)
Year:
1980
Codes
Chassis Code:
SA22C
👋 Introduction
Market Position
Vehicle Segment:
Sports Car / Personal Luxury Coupe
Competitors:
Datsun 280ZX, Toyota Celica Supra, Chevrolet Camaro, Ford Mustang
Key Features
Unique Selling Proposition:
Wankel Rotary Engine, lightweight chassis, excellent handling dynamics
Historical Significance
Impact On Brand:
Established Mazda's reputation for innovative engineering and performance
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Workshop Manual
Language:
English
Format:
Printed Book
Page Count:
Estimated 500+ pages (typical for this era's comprehensive manuals)
Coverage Scope:
Complete vehicle repair and maintenance
📖 Manual Coverage
Systems Covered
Engine:
Rotary Engine (12A)
Fuel System:
Carburetion, Fuel pump, Lines, Tank
Ignition System:
Distributor, Coils, Spark Plugs, Timing
Cooling System:
Radiator, Fan, Water Pump, Hoses
Lubrication System:
Oil Pump, Oil Filter, Oil Cooler (if equipped), Oil Pan
Transmission:
Manual Transmission, Automatic Transmission (if applicable)
Drivetrain:
Clutch, Driveshaft, Differential, Axles
Suspension:
Front Struts, Rear Axle, Springs, Shocks, Bushings
Steering:
Steering Rack, Steering Column, Tie Rods
Brakes:
Front Disc Brakes, Rear Drum Brakes, Master Cylinder, Lines, Parking Brake
Electrical System:
Battery, Alternator, Starter, Wiring Diagrams, Lighting, Gauges
Body And Chassis:
Frame, Body Panels, Doors, Hood, Trunk, Interior Trim
Heating And Air Conditioning:
HVAC System Components, Controls, Refrigerant (if equipped)
Exhaust System:
Manifold, Catalytic Converter (if applicable), Muffler, Pipes
Procedures Included
Maintenance:
Oil Changes, Filter Replacements, Spark Plug Replacement, Fluid Checks
Troubleshooting:
Diagnostic Charts, Symptom-based problem solving
Repair:
Engine Overhaul, Transmission Rebuild, Brake Service, Suspension Overhaul, Electrical Component Replacement
Disassembly And Assembly:
Detailed step-by-step instructions for component removal and installation
Specifications:
Torque values, Clearances, Tolerances, Fluid Capacities
Wiring Diagrams:
Comprehensive electrical system schematics
Technical Depth
Depth Level:
Complete rebuilds and advanced diagnostics
Diagnostic Tools:
Information on necessary tools and their usage
Technical Accuracy:
Factory-level accuracy and detail
📊 Manual Specifications
File Format
File Type:
Physical Book
Print Quality
Print Quality:
High-quality print, clear diagrams and text
Binding Type
Binding:
Stapled or perfect bound (typical for OEM manuals)
Paper Type
Paper Quality:
Durable, high-quality paper suitable for workshop environments
⚙️ Engine Specifications
Primary Engine
Engine Type:
Rotary (Wankel) Engine
Engine Code:
12A
Displacement:
2x654cc (effective displacement: 1,308 cc)
Performance
Horsepower:
100-105 hp @ 6,000 RPM (approx. for US models)
Torque:
105-110 lb-ft @ 3,500 RPM (approx. for US models)
Fuel System
Carburetor:
Hitachi 2-barrel downdraft carburetor (or similar)
Fuel Type:
Unleaded Gasoline (87 Octane or higher recommended)
Lubrication System
Oil Type:
API SG or higher, SAE 10W-30 or 10W-40 recommended (check manual for specifics)
Cooling System
Coolant Type:
Ethylene Glycol based antifreeze, 50/50 mix with distilled water
🔧 Transmission
Standard
Type:
4-speed Manual Transmission
Optional
Type:
3-speed Automatic Transmission
Features
Manual Fluid Spec:
GL-5 Gear Oil, SAE 75W-90 or 80W-90 (check manual)
Automatic Fluid Spec:
Dexron III (or equivalent) Automatic Transmission Fluid (ATF)
📐 Dimensions
Exterior
Length:
4200 mm (approx.)
Width:
1650 mm (approx.)
Height:
1255 mm (approx.)
Wheelbase:
2420 mm (approx.)
Weights
Curb Weight:
1080-1120 kg (approx.)
Gross Vehicle Weight Rating:
Not specified (typical for personal vehicles)
Towing Capacity:
Not Applicable
🛡️ Safety Features
Ratings
NHTSA Ratings:
Not rated under modern standards
Active Features
Brake System:
Front ventilated discs, rear drums
Parking Brake:
Mechanical, rear drum
Passive Features
Seat Belts:
Three-point front seatbelts
Steering Column:
Collapsible steering column
💡 Technology Features
Infotainment
Radio Type:
AM/FM Radio, possibly with cassette player (optional)
Driver Assistance
ABS:
Not available on most 1980 models
Cruise Control:
Optional on some trims
Connectivity
Connectivity Features:
None (pre-digital era)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 miles or 3 months (recommended, consult manual for precise intervals)
Air Filter Replacement:
Every 15,000 miles or 12 months (or as needed based on conditions)
Spark Plug Replacement:
Every 15,000 - 20,000 miles (rotary specific plugs may differ)
Coolant Flush:
Every 24,000 miles or 24 months
Fluid Specifications
Engine Oil Capacity:
4.5 Liters (approx., including filter)
Transmission Fluid Capacity Manual:
1.5 Liters (approx.)
Differential Fluid Capacity:
1.0 Liter (approx.)
Brake Fluid Type:
DOT 3 or DOT 4 (check manual)
Known Issues
Rotary Engine Apex Seals:
Wear and failure of apex seals is a common issue with rotary engines, leading to compression loss. Regular proper maintenance is critical.
Carburetor Tuning:
Carburetors can require frequent tuning and maintenance due to sensitivity to altitude and fuel quality.
Rust And Corrosion:
Common for vehicles of this age, especially in areas with road salt. Body panels and undercarriage are susceptible.
Electrical Gremlins:
Aging wiring harnesses and connections can lead to intermittent electrical issues.
📚 Vehicle History
Brand Heritage
Company Founding:
1920 (as Toyo Cork Kogyo Co., Ltd.)
Automotive Division Founding:
1960
Model Evolution
First Generation Start:
1978
First Generation End:
1985
Facelifts During Gen1:
1980 facelift included revised front bumper, grille, and taillights
Production
Manufacturing Location:
Hiroshima, Japan
Sales Regions:
Global (North America, Japan, Europe, Australia, etc.)
🏆 Awards & Recognition
Recognitions
Car Of The Year Awards:
Recognized globally for its innovative design and performance at launch.
Motor Trend Awards:
Often cited in contemporary reviews for its handling and unique engineering.
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