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Citroen CX 1981 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Citroën Model: CX Year: 1981 Codes Internal Model Code: CX2 Chassis Designation: Type 353 (Saloon/Hatchback), Type 355 (Estate/Safari) 👋 Introduction Market Position Segment: Executive Sedan / Large Family Car Positioning: Citroën's flagship model, known for advanced technology, comfort, and unique design. Competitive Analysis Direct Competitors 1981: Renault 30, Peugeot 604, Ford Granada, Rover SD1, Mercedes-Benz W123. Key Features Unique Selling Points: Hydropneumatic suspension, Diravi steering, aerodynamic styling, spacious interior, advanced safety features for its era. Manual Value Proposition: Essential for owners and mechanics to maintain and repair the complex systems of the CX, ensuring its unique driving characteristics are preserved. 📋 Manual Details Coverage Areas Countries Of Origin: France Target Market: Global (primarily Europe) Page Count Estimated Page Count: 500+ Manual Type Type: Factory Service Repair Manual Language Language: English (likely, assuming translation for broader market) Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine overhaul, cooling system, fuel system, exhaust system, clutch, manual transmission, automatic transmission. Chassis: Hydropneumatic suspension system (front and rear), braking system (disc brakes, hydraulic circuits), steering system (Diravi power steering), wheels and tires. Electrical: Complete electrical system, wiring diagrams, lighting, ignition system, starting system, charging system, instruments, accessories, body electronics. Bodywork: Body and frame construction, body panels, doors, hood, trunk lid, interior trim, glass, seals. Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication, adjustments. Diagnostics: Troubleshooting guides, symptom-based diagnostics, component testing procedures, diagnostic codes. Repair: Component removal and installation, overhaul procedures, rebuilding of major assemblies (engine, transmission, suspension). Specifications: Torque specifications, clearances, timing settings, fluid capacities, electrical specifications, dimensions. Technical Depth Depth: Comprehensive (from basic maintenance to complete engine rebuilds and chassis overhauls). 📊 Manual Specifications File Format Type: Portable Document Format (PDF) Print Quality Resolution: High-resolution, suitable for printing individual pages or the entire manual. Binding Type Binding Recommendation: Coil-bound or three-hole punched for binder insertion for ease of use. Paper Type Paper Recommendation: Heavyweight, durable paper (e.g., 24 lb or higher) for shop environments. Searchability Text Search: Likely text-searchable if properly OCR'd, allowing for quick keyword lookups. ⚙️ Engine Specifications Primary Engine Engine Type: Inline-4 Cylinder, Overhead Valve (OHV) or Overhead Cam (OHC) Displacement Cm3: 1995 (CX 20), 2175 (CX 22, CX 2400), 2375 (CX 25 D, CX 25 D TRD) Bore X Stroke Mm: 86 x 86 (XM7P - 1995cc), 91.4 x 83.2 (XL3P - 2175cc), 93.2 x 86 (XL5P - 2375cc) Performance Horsepower Ps Approx: 99-106 PS (CX 20/22), 112-120 PS (CX 2400), 75 PS (CX 25 D Diesel) Torque Nm Approx: 150-160 Nm (CX 20/22), 170-180 Nm (CX 2400), 130-140 Nm (CX 25 D Diesel) Fuel System Carburetor Models: Solex 34-34 HPA (CX 20), Solex 32-34 HDA (CX 22), Weber 36 DCNVA (CX 2400 - early), Bosch L-Jetronic fuel injection (CX 2400 GTi) Diesel Injection: Bosch inline injection pump (CX 25 D) Engine Codes Petrol Engine Prefix: XM, XL Diesel Engine Prefix: XD 🔧 Transmission Standard Transmission Type Base: 4-speed Manual (e.g., Citroën Type 352) Optional Transmission Type Optional: 3-speed Automatic (e.g., BorgWarner BW35 or Citroën C3) Features Clutch Type: Hydraulically operated single dry plate diaphragm spring clutch Gear Ratios Manual: Varies by engine, typically around 3.40:1 for 1st, 2.00:1 for 2nd, 1.30:1 for 3rd, 0.96:1 for 4th, 3.45:1 reverse. 📐 Dimensions Exterior Length Mm: 4620 (Saloon), 4780 (Estate/Safari) Width Mm: 1770 Height Mm: 1370 (Saloon), 1480 (Estate/Safari) Wheelbase Mm: 2900 Weights Curb Weight Kg: 1250-1400 kg (depending on engine and trim) Cargo Boot Volume Liters: Approx. 530 liters (Saloon) 🛡️ Safety Features Ratings Crash Test Performance: No formal ratings from modern agencies, but designed with crumple zones and structural integrity for its era. Active Features Braking System: Hydraulically assisted, disc brakes on all wheels with split hydraulic circuits and a pressure regulator on the rear axle. Steering System: Diravi (Direction by Response) speed-sensitive power steering with self-centering. Passive Features Seatbelts: Three-point seatbelts in the front, two-point in the rear (standard on most models). Body Structure: Reinforced safety cage, energy-absorbing steering column. 💡 Technology Features Infotainment Audio System: Optional factory fitted radio/cassette player with basic speaker system. Driver Assistance Headlights: Aerodynamic headlamps, often with height adjustment linked to the suspension. Connectivity Internal Lighting: Courtesy lights, map reading lights on some models. Other Features Climate Control: Advanced HVAC system with large vents and sophisticated control (optional air conditioning). 🔧 Maintenance Service Intervals Oil Change Petrol: Every 5,000 - 7,500 km or 6 months. Oil Change Diesel: Every 5,000 km or 3 months. Hydropneumatic Fluid Change: Every 40,000 - 60,000 km. Manual details specific LDS fluid and filter replacement. Fluid Specifications Engine Oil Petrol: API SF/CC, SAE 20W-50 or 15W-40 Engine Oil Diesel: API CD/SF, SAE 15W-40 Hydropneumatic Fluid: LDS (Liquide de Suspension) - specific mineral oil based fluid, not interchangeable with brake fluid. Brake Fluid: DOT 3 or DOT 4 (for...
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Citroen CX 1981 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Citroën
Model:
CX
Year:
1981
Codes
Internal Model Code:
CX2
Chassis Designation:
Type 353 (Saloon/Hatchback), Type 355 (Estate/Safari)
👋 Introduction
Market Position
Segment:
Executive Sedan / Large Family Car
Positioning:
Citroën's flagship model, known for advanced technology, comfort, and unique design.
Competitive Analysis
Direct Competitors 1981:
Renault 30, Peugeot 604, Ford Granada, Rover SD1, Mercedes-Benz W123.
Key Features
Unique Selling Points:
Hydropneumatic suspension, Diravi steering, aerodynamic styling, spacious interior, advanced safety features for its era.
Manual Value Proposition:
Essential for owners and mechanics to maintain and repair the complex systems of the CX, ensuring its unique driving characteristics are preserved.
📋 Manual Details
Coverage Areas
Countries Of Origin:
France
Target Market:
Global (primarily Europe)
Page Count
Estimated Page Count:
500+
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English (likely, assuming translation for broader market)
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine overhaul, cooling system, fuel system, exhaust system, clutch, manual transmission, automatic transmission.
Chassis:
Hydropneumatic suspension system (front and rear), braking system (disc brakes, hydraulic circuits), steering system (Diravi power steering), wheels and tires.
Electrical:
Complete electrical system, wiring diagrams, lighting, ignition system, starting system, charging system, instruments, accessories, body electronics.
Bodywork:
Body and frame construction, body panels, doors, hood, trunk lid, interior trim, glass, seals.
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication, adjustments.
Diagnostics:
Troubleshooting guides, symptom-based diagnostics, component testing procedures, diagnostic codes.
Repair:
Component removal and installation, overhaul procedures, rebuilding of major assemblies (engine, transmission, suspension).
Specifications:
Torque specifications, clearances, timing settings, fluid capacities, electrical specifications, dimensions.
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete engine rebuilds and chassis overhauls).
📊 Manual Specifications
File Format
Type:
Portable Document Format (PDF)
Print Quality
Resolution:
High-resolution, suitable for printing individual pages or the entire manual.
Binding Type
Binding Recommendation:
Coil-bound or three-hole punched for binder insertion for ease of use.
Paper Type
Paper Recommendation:
Heavyweight, durable paper (e.g., 24 lb or higher) for shop environments.
Searchability
Text Search:
Likely text-searchable if properly OCR'd, allowing for quick keyword lookups.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline-4 Cylinder, Overhead Valve (OHV) or Overhead Cam (OHC)
Displacement Cm3:
1995 (CX 20), 2175 (CX 22, CX 2400), 2375 (CX 25 D, CX 25 D TRD)
Bore X Stroke Mm:
86 x 86 (XM7P - 1995cc), 91.4 x 83.2 (XL3P - 2175cc), 93.2 x 86 (XL5P - 2375cc)
Performance
Horsepower Ps Approx:
99-106 PS (CX 20/22), 112-120 PS (CX 2400), 75 PS (CX 25 D Diesel)
Torque Nm Approx:
150-160 Nm (CX 20/22), 170-180 Nm (CX 2400), 130-140 Nm (CX 25 D Diesel)
Fuel System
Carburetor Models:
Solex 34-34 HPA (CX 20), Solex 32-34 HDA (CX 22), Weber 36 DCNVA (CX 2400 - early), Bosch L-Jetronic fuel injection (CX 2400 GTi)
Diesel Injection:
Bosch inline injection pump (CX 25 D)
Engine Codes
Petrol Engine Prefix:
XM, XL
Diesel Engine Prefix:
XD
🔧 Transmission
Standard
Transmission Type Base:
4-speed Manual (e.g., Citroën Type 352)
Optional
Transmission Type Optional:
3-speed Automatic (e.g., BorgWarner BW35 or Citroën C3)
Features
Clutch Type:
Hydraulically operated single dry plate diaphragm spring clutch
Gear Ratios Manual:
Varies by engine, typically around 3.40:1 for 1st, 2.00:1 for 2nd, 1.30:1 for 3rd, 0.96:1 for 4th, 3.45:1 reverse.
📐 Dimensions
Exterior
Length Mm:
4620 (Saloon), 4780 (Estate/Safari)
Width Mm:
1770
Height Mm:
1370 (Saloon), 1480 (Estate/Safari)
Wheelbase Mm:
2900
Weights
Curb Weight Kg:
1250-1400 kg (depending on engine and trim)
Cargo
Boot Volume Liters:
Approx. 530 liters (Saloon)
🛡️ Safety Features
Ratings
Crash Test Performance:
No formal ratings from modern agencies, but designed with crumple zones and structural integrity for its era.
Active Features
Braking System:
Hydraulically assisted, disc brakes on all wheels with split hydraulic circuits and a pressure regulator on the rear axle.
Steering System:
Diravi (Direction by Response) speed-sensitive power steering with self-centering.
Passive Features
Seatbelts:
Three-point seatbelts in the front, two-point in the rear (standard on most models).
Body Structure:
Reinforced safety cage, energy-absorbing steering column.
💡 Technology Features
Infotainment
Audio System:
Optional factory fitted radio/cassette player with basic speaker system.
Driver Assistance
Headlights:
Aerodynamic headlamps, often with height adjustment linked to the suspension.
Connectivity
Internal Lighting:
Courtesy lights, map reading lights on some models.
Other Features
Climate Control:
Advanced HVAC system with large vents and sophisticated control (optional air conditioning).
🔧 Maintenance
Service Intervals
Oil Change Petrol:
Every 5,000 - 7,500 km or 6 months.
Oil Change Diesel:
Every 5,000 km or 3 months.
Hydropneumatic Fluid Change:
Every 40,000 - 60,000 km. Manual details specific LDS fluid and filter replacement.
Fluid Specifications
Engine Oil Petrol:
API SF/CC, SAE 20W-50 or 15W-40
Engine Oil Diesel:
API CD/SF, SAE 15W-40
Hydropneumatic Fluid:
LDS (Liquide de Suspension) - specific mineral oil based fluid, not interchangeable with brake fluid.
Brake Fluid:
DOT 3 or DOT 4 (for brake circuits only)
Transmission Fluid Manual:
API GL-4, SAE 75W-90 or 80W-90
Transmission Fluid Automatic:
Dexron II or equivalent
Known Issues
Common Problems:
Hydropneumatic system leaks (sphere wear, hose degradation), Diravi steering stiffness, electrical gremlins, rust on body sills and subframes, carburetor tuning issues, potential rear main seal oil leaks.
Manual Coverage For Issues:
Detailed troubleshooting guides for hydropneumatic system pressure loss, electrical fault tracing, and component-specific repairs.
📚 Vehicle History
Brand Heritage
Citroen Design Philosophy:
Pioneering innovation, advanced aerodynamics, comfort, and unique hydropneumatic suspension systems.
Model Evolution
Predecessor:
Citroën DS
Design Team:
Robert Opron (exterior), Michel Harmant & Jean Girel (interior)
Launch Year:
1974
Production
Production Years:
1974–1992
Manufacturing Locations:
France (Rennes-sur-Vitre), Belgium, Chile, Citroën Argentina.
🏆 Awards & Recognition
Recognitions
Automotive Design Awards:
Recognized for its innovative design and comfort, though specific awards are less documented than later models.
Ratings
Reliability Reputation:
Variable, highly dependent on maintenance. Can be exceptionally reliable if properly maintained with specialized knowledge.
Certifications
Manual Accuracy:
Official factory documentation, considered the most accurate and comprehensive resource for repair and maintenance.
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