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1982-1985 PORSCHE 944 Parts Manual

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🏷️ Basic Information Identification Make: Porsche Model: 944 Year Range Covered: 1982-1985 Codes Chassis Code: Type 944 👋 Introduction Market Position Vehicle Era: Early 1980s performance coupe Target Audience: Porsche 944 owners, mechanics, and enthusiasts undertaking repairs and restoration Competitive Analysis Class: Front-engine, rear-wheel-drive, 2+2 coupe Key Features Manual Benefit 1: Accurate part numbers for sourcing correct replacements Manual Benefit 2: Visual guidance for complex assembly and disassembly tasks Manual Benefit 3: Essential for DIY mechanics and professional workshops Manual Benefit 4: Cost-effective repair solution by enabling correct part procurement 📋 Manual Details Coverage Areas Primary Coverage: Parts identification and cataloging for repair and maintenance Secondary Coverage: Exploded views for component assembly and disassembly guidance Page Count Estimated Page Count: Extensive (Parts manuals are typically hundreds of pages) Manual Type Type: Parts Catalog / Parts Manual Language Language: English (typical for Porsche parts manuals of this era) Format Format: PDF 📖 Manual Coverage Systems Covered Engine Components: Cylinder block, cylinder head, pistons, crankshaft, camshafts, valvetrain, lubrication system, cooling system, fuel delivery system (carburetor/early injection), exhaust system components Drivetrain Components: Clutch, transmission (transaxle), driveshafts, differential components, axles Suspension And Steering Components: Front and rear suspension arms, control arms, shock absorbers, springs, sway bars, steering rack, steering column components, wheel bearings Brake System Components: Brake calipers, rotors, master cylinder, brake lines, parking brake components Electrical System Components: Wiring harnesses, connectors, fuses, relays, lighting components (headlights, taillights), ignition system components (distributor, coils), starter motor, alternator Body And Chassis Components: Body panels (fenders, doors, hood, trunk lid), bumpers, glass, seals, trim pieces, interior panels, seats, dashboard components, chassis structural members Fuel And Exhaust Systems: Fuel tank, fuel lines, fuel filters, exhaust manifolds, catalytic converter (if applicable), mufflers, tailpipes HVAC Components: Heating and air conditioning system parts (blower motor, evaporator, condenser, ducting) Procedures Included Part Identification: Detailed diagrams with numbered parts and corresponding part numbers Assembly Disassembly Guidance: Exploded views illustrating how components are put together and taken apart Component Relationships: Visual representation of how different parts interact within a system Cross Referencing: Implicit cross-referencing of parts within different assemblies Technical Depth Depth: Comprehensive part-level detail for all major and minor components Diagnostic Support: Indirect support through accurate part identification for replacement and understanding of system configuration Repair Guidance: Facilitates repairs by providing correct part numbers and visual aids for assembly 📊 Manual Specifications File Format Format: PDF Searchability: Likely text-searchable if the PDF was created from a digital source or OCR'd effectively Print Quality Quality: Printable, quality depends on the source PDF Binding Type Binding Type: Digital (PDF), no physical binding Paper Type Paper Type: N/A (Digital Format) Compatibility Operating Systems: All Versions of Windows, Mac, and Linux Requirements Software: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Type: Inline-4 (Transverse mounted) Displacement: 2.5 Liters (2479 cc) Bore X Stroke: 104 mm x 71 mm (approximate) Compression Ratio: 9.7:1 (typical for base model) Valvetrain: SOHC, 2 valves per cylinder (later 16V versions introduced for 1986 model year) Engine Mounting: Transverse Balance Shafts: Yes (Designed to counteract vibrations from the inline-4) Performance Horsepower: 143-150 hp (DIN) @ 5500 rpm (for 1982-1983 models) Torque: 205 Nm (151 lb-ft) @ 3000 rpm (for 1982-1983 models) Fuel System Fuel Delivery 1982-1983: Bosch L-Jetronic Fuel Injection Fuel Delivery 1984-1985: Bosch Motronic Fuel Injection (later models) Fuel Type: Unleaded Gasoline Fuel Pump Type: Electric (in-tank) Engine Codes Engine Code Prefix: M44.50 (early models), M44.51 (later models with Motronic) 🔧 Transmission Standard Transmission Type: 5-speed Manual Transaxle (G30/M30 series) Optional Transmission Type: 3-speed Automatic Transaxle (optional) Features Transaxle Layout: Rear transaxle design (engine front, gearbox rear) Clutch Type: Hydraulically actuated dry single-plate clutch Fluid Specifications Manual Transmission Fluid: Porsche spec. ATF Dextron III or equivalent (Check specific manual for exact spec, often SAE 75W-90 GL-4) Automatic Transmission Fluid: ATF Dextron III or equivalent 📐 Dimensions Exterior Length: 4250 mm (167.3 in) Width: 1715 mm (67.5 in) Height: 1275 mm (50.2 in) Wheelbase: 2450 mm (96.5 in) Front Track: 1470 mm (57.9 in) Rear Track: 1490 mm (58.7 in) Weights Curb Weight: 1200-1300 kg (2646-2866 lbs) depending on options Gross Vehicle Weight Rating: Approx. 1700 kg (3748 lbs) Weight Distribution: Near 50/50 front/rear 🛡️ Safety Features Ratings Crash Test Data: Limited official crash test data available from this era by modern standards; known for robust safety cage and structural integrity. Active Features Braking System: Four-wheel disc brakes (standard) Brake Component Size Front: 282 mm (11.1 in) vented rotors Brake Component Size Rear: 294 mm (11.6 in) solid rotors (approx.) ABS Availability: Optional on later models (introduced from 1987 onwards, but early systems may exist as aftermarket or rare factory options in this range). Passive Features Seat Belts: Three-point inertia-reel seat belts (front), lap belts (rear) Steering Column: Collapsible steering column Fuel Tank Protection: Reinforced fuel tank mounting and protection 💡 Technology...
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1982-1985 PORSCHE 944 Parts Manual
🏷️ Basic Information
Identification
Make:
Porsche
Model:
944
Year Range Covered:
1982-1985
Codes
Chassis Code:
Type 944
👋 Introduction
Market Position
Vehicle Era:
Early 1980s performance coupe
Target Audience:
Porsche 944 owners, mechanics, and enthusiasts undertaking repairs and restoration
Competitive Analysis
Class:
Front-engine, rear-wheel-drive, 2+2 coupe
Key Features
Manual Benefit 1:
Accurate part numbers for sourcing correct replacements
Manual Benefit 2:
Visual guidance for complex assembly and disassembly tasks
Manual Benefit 3:
Essential for DIY mechanics and professional workshops
Manual Benefit 4:
Cost-effective repair solution by enabling correct part procurement
📋 Manual Details
Coverage Areas
Primary Coverage:
Parts identification and cataloging for repair and maintenance
Secondary Coverage:
Exploded views for component assembly and disassembly guidance
Page Count
Estimated Page Count:
Extensive (Parts manuals are typically hundreds of pages)
Manual Type
Type:
Parts Catalog / Parts Manual
Language
Language:
English (typical for Porsche parts manuals of this era)
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Components:
Cylinder block, cylinder head, pistons, crankshaft, camshafts, valvetrain, lubrication system, cooling system, fuel delivery system (carburetor/early injection), exhaust system components
Drivetrain Components:
Clutch, transmission (transaxle), driveshafts, differential components, axles
Suspension And Steering Components:
Front and rear suspension arms, control arms, shock absorbers, springs, sway bars, steering rack, steering column components, wheel bearings
Brake System Components:
Brake calipers, rotors, master cylinder, brake lines, parking brake components
Electrical System Components:
Wiring harnesses, connectors, fuses, relays, lighting components (headlights, taillights), ignition system components (distributor, coils), starter motor, alternator
Body And Chassis Components:
Body panels (fenders, doors, hood, trunk lid), bumpers, glass, seals, trim pieces, interior panels, seats, dashboard components, chassis structural members
Fuel And Exhaust Systems:
Fuel tank, fuel lines, fuel filters, exhaust manifolds, catalytic converter (if applicable), mufflers, tailpipes
HVAC Components:
Heating and air conditioning system parts (blower motor, evaporator, condenser, ducting)
Procedures Included
Part Identification:
Detailed diagrams with numbered parts and corresponding part numbers
Assembly Disassembly Guidance:
Exploded views illustrating how components are put together and taken apart
Component Relationships:
Visual representation of how different parts interact within a system
Cross Referencing:
Implicit cross-referencing of parts within different assemblies
Technical Depth
Depth:
Comprehensive part-level detail for all major and minor components
Diagnostic Support:
Indirect support through accurate part identification for replacement and understanding of system configuration
Repair Guidance:
Facilitates repairs by providing correct part numbers and visual aids for assembly
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely text-searchable if the PDF was created from a digital source or OCR'd effectively
Print Quality
Quality:
Printable, quality depends on the source PDF
Binding Type
Binding Type:
Digital (PDF), no physical binding
Paper Type
Paper Type:
N/A (Digital Format)
Compatibility
Operating Systems:
All Versions of Windows, Mac, and Linux
Requirements
Software:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline-4 (Transverse mounted)
Displacement:
2.5 Liters (2479 cc)
Bore X Stroke:
104 mm x 71 mm (approximate)
Compression Ratio:
9.7:1 (typical for base model)
Valvetrain:
SOHC, 2 valves per cylinder (later 16V versions introduced for 1986 model year)
Engine Mounting:
Transverse
Balance Shafts:
Yes (Designed to counteract vibrations from the inline-4)
Performance
Horsepower:
143-150 hp (DIN) @ 5500 rpm (for 1982-1983 models)
Torque:
205 Nm (151 lb-ft) @ 3000 rpm (for 1982-1983 models)
Fuel System
Fuel Delivery 1982-1983:
Bosch L-Jetronic Fuel Injection
Fuel Delivery 1984-1985:
Bosch Motronic Fuel Injection (later models)
Fuel Type:
Unleaded Gasoline
Fuel Pump Type:
Electric (in-tank)
Engine Codes
Engine Code Prefix:
M44.50 (early models), M44.51 (later models with Motronic)
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transaxle (G30/M30 series)
Optional
Transmission Type:
3-speed Automatic Transaxle (optional)
Features
Transaxle Layout:
Rear transaxle design (engine front, gearbox rear)
Clutch Type:
Hydraulically actuated dry single-plate clutch
Fluid Specifications
Manual Transmission Fluid:
Porsche spec. ATF Dextron III or equivalent (Check specific manual for exact spec, often SAE 75W-90 GL-4)
Automatic Transmission Fluid:
ATF Dextron III or equivalent
📐 Dimensions
Exterior
Length:
4250 mm (167.3 in)
Width:
1715 mm (67.5 in)
Height:
1275 mm (50.2 in)
Wheelbase:
2450 mm (96.5 in)
Front Track:
1470 mm (57.9 in)
Rear Track:
1490 mm (58.7 in)
Weights
Curb Weight:
1200-1300 kg (2646-2866 lbs) depending on options
Gross Vehicle Weight Rating:
Approx. 1700 kg (3748 lbs)
Weight Distribution:
Near 50/50 front/rear
🛡️ Safety Features
Ratings
Crash Test Data:
Limited official crash test data available from this era by modern standards; known for robust safety cage and structural integrity.
Active Features
Braking System:
Four-wheel disc brakes (standard)
Brake Component Size Front:
282 mm (11.1 in) vented rotors
Brake Component Size Rear:
294 mm (11.6 in) solid rotors (approx.)
ABS Availability:
Optional on later models (introduced from 1987 onwards, but early systems may exist as aftermarket or rare factory options in this range).
Passive Features
Seat Belts:
Three-point inertia-reel seat belts (front), lap belts (rear)
Steering Column:
Collapsible steering column
Fuel Tank Protection:
Reinforced fuel tank mounting and protection
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/Cassette stereo system, optional premium sound
Speakers:
Typically 4-6 speaker configuration
Driver Assistance
Cruise Control:
Optional
Power Steering:
Standard
Connectivity
Connectivity Features:
None by modern standards (no Bluetooth, USB, etc.)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 - 10,000 miles (12,000 - 15,000 km) or annually
Air Filter Replacement:
Every 15,000 - 30,000 miles (24,000 - 48,000 km) or as needed based on conditions
Fuel Filter Replacement:
Every 30,000 - 45,000 miles (48,000 - 72,000 km)
Timing Belt Replacement:
Every 50,000 - 60,000 miles (80,000 - 96,000 km) or 5 years (Crucial for engine longevity - interference engine)
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 10W-40 or 10W-50 synthetic or semi-synthetic recommended
Engine Oil Capacity:
5.5 Liters (5.8 US Quarts) with filter change
Coolant Type:
G11 (Blue/Green) or equivalent ethylene glycol-based antifreeze
Coolant Capacity:
Approx. 9 Liters (9.5 US Quarts)
Known Issues
Common Issue 1:
Timing belt failure (catastrophic engine damage if not replaced on schedule)
Common Issue 2:
Fuel distributor and injector issues (stalling, poor running)
Common Issue 3:
Oil leaks from front and rear crankshaft seals, oil cooler seals
Common Issue 4:
Worn suspension bushings, control arm bearings
Common Issue 5:
Cracked dashboard (sun exposure)
Common Issue 6:
Electrical gremlins, especially with aging wiring harnesses and connectors
Common Issue 7:
Transaxle mount wear
Maintenance Recommendations
Priority 1:
Strict adherence to timing belt replacement schedule
Priority 2:
Regular inspection and replacement of fuel system components
Priority 3:
Addressing oil leaks promptly to prevent further damage
📚 Vehicle History
Brand Heritage
Brand Origin:
Germany
Brand Focus:
High-performance sports cars
Model Evolution
Predecessor:
Porsche 924
Model Introduction:
1982
Key Changes 1982-1985:
Introduction of the 2.5L engine, revision of chassis and suspension, early adoption of Motronic for later models
Subsequent Models:
Porsche 944 Turbo (1985), 944 S (1986), 944 S2 (1989), 944 Turbo S (1988), 968 (1992)
Production
Manufacturing Location:
Neckarsulm, Germany (Audi AG factory, under contract to Porsche)
Total Production 1982-1985:
Approx. 60,000 units (across all variants within these years)
🏆 Awards & Recognition
Recognitions
Motoring Awards:
Consistently praised for handling, braking, and driver engagement in its class during its production run.
Design Acclaim:
Recognized for its aerodynamic and distinctive 'transaxle' design, setting it apart from contemporary sports coupes.
Ratings
Performance Ratings:
Acclaimed for its balanced chassis and affordable entry into Porsche ownership.
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