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1982 BMW M6 E24 Service and Repair Manual

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$133.00
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🏷️ Basic Information Identification Make: BMW Model: M6 Chassis Code: E24 Model Year: 1982 Codes Engine Code: M88/3 (European Market), S38B35 (North American Market) 👋 Introduction Market Position Market Position: The BMW M6 E24 represented the pinnacle of performance grand touring coupes in its era, blending luxury with motorsport-derived engineering. This manual serves enthusiasts and owners of this iconic vehicle, providing the essential technical documentation for its maintenance and repair. Competitive Analysis Competitive Analysis: In 1982, the E24 M6 competed against other high-performance luxury coupes such as the Porsche 928, Mercedes-Benz SEC models, and some higher-end Jaguar XJ-S variants. Its unique blend of a potent inline-six engine and sophisticated chassis set it apart. Key Features Key Features: This manual is a direct factory equivalent, offering vehicle-specific, not generic, repair information. It includes comprehensive step-by-step instructions, diagrams, illustrations, wiring schematics, and specifications, presented in an easy-to-use PDF format with print-on-demand capabilities. 📋 Manual Details Coverage Areas Systems Covered: Engine, Fuel System, Emission Control, Intake/Exhaust, Cooling, Lubrication, Ignition, Starting, Charging, Automatic Transmission, Manual Transmission, Clutch, Transfer Case (if applicable), Drive Shaft, Differential, Axle, Suspension, Tires & Wheels, Brake Control, Brakes, Parking Brake, Steering Column, Power Steering, Air Conditioning, Supplemental Restraint System (SRS), Seat Belts, Engine Immobilizer, Cruise Control, Wiper & Washer, Door Locks, Meter/Audio/Visual, Horn, Windshield/Glass/Mirrors, Instrument Panel, Seats, Engine Hood/Doors, Exterior & Interior Trim, Electrical System, Multiplex/CAN Communication. Page Count Estimated Page Count: Extensive (specific number not provided, but described as comprehensive and A-Z coverage). Manual Type Manual Type: Factory Service and Repair Manual. Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed disassembly, inspection, repair, and reassembly procedures for the engine, including cylinder head, block, crankshaft, pistons, connecting rods, camshafts, valve train, timing components, seals, and gaskets. Fuel And Emission Control: Comprehensive coverage of fuel injection systems (Bosch L-Jetronic or Motronic depending on market/year), fuel pumps, injectors, pressure regulators, fuel filters, evaporative emission control systems, and exhaust systems. Ignition And Charging: Detailed diagnostics and repair for the ignition system (distributor, ignition coil, spark plugs, control module) and the charging system (alternator, starter motor, battery, wiring). Transmission And Drivetrain: Service information for both manual (Getrag 265) and automatic transmissions, including clutch operation, driveshaft, universal joints, differential, and half-shafts. Suspension And Steering: Detailed procedures for suspension component replacement (shocks, struts, control arms, bushings), alignment specifications, and power steering system diagnosis and repair. Brakes And Wheels: Complete brake system service including pad replacement, caliper service, rotor specifications, brake fluid flush procedures, ABS (if equipped), and wheel bearing service. Includes tire pressure and wheel torque specifications. Electrical And Electronics: Extensive wiring schematics, component location diagrams, diagnostic procedures for all electrical systems, including lighting, instruments, power accessories, and basic engine management electronics. Procedures Included Diagnostic Procedures: Step-by-step diagnostic trees and troubleshooting guides for common and complex issues across all vehicle systems. Repair Procedures: Detailed, illustrated instructions for every repair task, from basic fluid changes to major component overhauls. Maintenance Schedules: Recommended maintenance intervals for oil changes, filter replacements, fluid checks, and component inspections. Body And Interior Repair: Instructions for body panel alignment, door mechanisms, interior trim removal and installation, seat adjustments, and glass replacement. Cooling System Service: Radiator service, water pump replacement, thermostat testing and replacement, coolant type and capacity information. Wheel And Tire Service: Wheel bearing replacement, tire pressure specifications, wheel torque settings, and alignment procedures. Technical Depth Technical Depth: Factory-level detail, covering everything from basic maintenance and fluid checks to complex engine rebuilds, transmission overhauls, and advanced electrical system diagnostics and repair. Suitable for professional technicians and experienced DIY enthusiasts. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution, printable pages with clear diagrams and illustrations. Binding Type Binding Type: Digital (PDF) - no physical binding. Paper Type Paper Type: N/A (Digital format). Compatibility Operating Systems: Windows Vista (32/64-bit), XP, ME, 98, NT, 2000, and Mac compatible. Requirements Software Requirements: Adobe PDF Reader and WinZip (or equivalent unzipping software). ⚙️ Engine Specifications Primary Engine Engine Type: Naturally aspirated, inline 6-cylinder, DOHC. Displacement: 3.5 liters (3453 cc) Performance Horsepower Eu: 286 hp (210 kW) at 6500 rpm (M88/3) Horsepower Us: 256 hp (191 kW) at 5800 rpm (S38B35) Torque Eu: 333 Nm (246 lb-ft) at 5000 rpm (M88/3) Torque Us: 333 Nm (245 lb-ft) at 4500 rpm (S38B35) Fuel System Fuel Delivery: Bosch L-Jetronic or Motronic fuel injection (market dependent). Fuel Type: Premium Unleaded Gasoline Lubrication Oil Capacity: Approximately 7.5 Liters (7.9 US Quarts) with filter change. Recommended Oil Viscosity: 10W-40 or 20W-50 (refer to manual for specific temperature ranges). 🔧 Transmission Standard Transmission Type: Getrag 265 5-speed manual transmission. Optional Transmission Type: ZF 4HP22EH 4-speed automatic transmission (available in some markets). Features Clutch Type: Hydraulically operated single dry plate clutch. Fluid Specifications Manual Transmission Fluid: API GL-4 or GL-5, SAE 75W-90 or 80W-90...
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1982 BMW M6 E24 Service and Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
M6
Chassis Code:
E24
Model Year:
1982
Codes
Engine Code:
M88/3 (European Market), S38B35 (North American Market)
👋 Introduction
Market Position
Market Position:
The BMW M6 E24 represented the pinnacle of performance grand touring coupes in its era, blending luxury with motorsport-derived engineering. This manual serves enthusiasts and owners of this iconic vehicle, providing the essential technical documentation for its maintenance and repair.
Competitive Analysis
Competitive Analysis:
In 1982, the E24 M6 competed against other high-performance luxury coupes such as the Porsche 928, Mercedes-Benz SEC models, and some higher-end Jaguar XJ-S variants. Its unique blend of a potent inline-six engine and sophisticated chassis set it apart.
Key Features
Key Features:
This manual is a direct factory equivalent, offering vehicle-specific, not generic, repair information. It includes comprehensive step-by-step instructions, diagrams, illustrations, wiring schematics, and specifications, presented in an easy-to-use PDF format with print-on-demand capabilities.
📋 Manual Details
Coverage Areas
Systems Covered:
Engine, Fuel System, Emission Control, Intake/Exhaust, Cooling, Lubrication, Ignition, Starting, Charging, Automatic Transmission, Manual Transmission, Clutch, Transfer Case (if applicable), Drive Shaft, Differential, Axle, Suspension, Tires & Wheels, Brake Control, Brakes, Parking Brake, Steering Column, Power Steering, Air Conditioning, Supplemental Restraint System (SRS), Seat Belts, Engine Immobilizer, Cruise Control, Wiper & Washer, Door Locks, Meter/Audio/Visual, Horn, Windshield/Glass/Mirrors, Instrument Panel, Seats, Engine Hood/Doors, Exterior & Interior Trim, Electrical System, Multiplex/CAN Communication.
Page Count
Estimated Page Count:
Extensive (specific number not provided, but described as comprehensive and A-Z coverage).
Manual Type
Manual Type:
Factory Service and Repair Manual.
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed disassembly, inspection, repair, and reassembly procedures for the engine, including cylinder head, block, crankshaft, pistons, connecting rods, camshafts, valve train, timing components, seals, and gaskets.
Fuel And Emission Control:
Comprehensive coverage of fuel injection systems (Bosch L-Jetronic or Motronic depending on market/year), fuel pumps, injectors, pressure regulators, fuel filters, evaporative emission control systems, and exhaust systems.
Ignition And Charging:
Detailed diagnostics and repair for the ignition system (distributor, ignition coil, spark plugs, control module) and the charging system (alternator, starter motor, battery, wiring).
Transmission And Drivetrain:
Service information for both manual (Getrag 265) and automatic transmissions, including clutch operation, driveshaft, universal joints, differential, and half-shafts.
Suspension And Steering:
Detailed procedures for suspension component replacement (shocks, struts, control arms, bushings), alignment specifications, and power steering system diagnosis and repair.
Brakes And Wheels:
Complete brake system service including pad replacement, caliper service, rotor specifications, brake fluid flush procedures, ABS (if equipped), and wheel bearing service. Includes tire pressure and wheel torque specifications.
Electrical And Electronics:
Extensive wiring schematics, component location diagrams, diagnostic procedures for all electrical systems, including lighting, instruments, power accessories, and basic engine management electronics.
Procedures Included
Diagnostic Procedures:
Step-by-step diagnostic trees and troubleshooting guides for common and complex issues across all vehicle systems.
Repair Procedures:
Detailed, illustrated instructions for every repair task, from basic fluid changes to major component overhauls.
Maintenance Schedules:
Recommended maintenance intervals for oil changes, filter replacements, fluid checks, and component inspections.
Body And Interior Repair:
Instructions for body panel alignment, door mechanisms, interior trim removal and installation, seat adjustments, and glass replacement.
Cooling System Service:
Radiator service, water pump replacement, thermostat testing and replacement, coolant type and capacity information.
Wheel And Tire Service:
Wheel bearing replacement, tire pressure specifications, wheel torque settings, and alignment procedures.
Technical Depth
Technical Depth:
Factory-level detail, covering everything from basic maintenance and fluid checks to complex engine rebuilds, transmission overhauls, and advanced electrical system diagnostics and repair. Suitable for professional technicians and experienced DIY enthusiasts.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, printable pages with clear diagrams and illustrations.
Binding Type
Binding Type:
Digital (PDF) - no physical binding.
Paper Type
Paper Type:
N/A (Digital format).
Compatibility
Operating Systems:
Windows Vista (32/64-bit), XP, ME, 98, NT, 2000, and Mac compatible.
Requirements
Software Requirements:
Adobe PDF Reader and WinZip (or equivalent unzipping software).
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally aspirated, inline 6-cylinder, DOHC.
Displacement:
3.5 liters (3453 cc)
Performance
Horsepower Eu:
286 hp (210 kW) at 6500 rpm (M88/3)
Horsepower Us:
256 hp (191 kW) at 5800 rpm (S38B35)
Torque Eu:
333 Nm (246 lb-ft) at 5000 rpm (M88/3)
Torque Us:
333 Nm (245 lb-ft) at 4500 rpm (S38B35)
Fuel System
Fuel Delivery:
Bosch L-Jetronic or Motronic fuel injection (market dependent).
Fuel Type:
Premium Unleaded Gasoline
Lubrication
Oil Capacity:
Approximately 7.5 Liters (7.9 US Quarts) with filter change.
Recommended Oil Viscosity:
10W-40 or 20W-50 (refer to manual for specific temperature ranges).
🔧 Transmission
Standard
Transmission Type:
Getrag 265 5-speed manual transmission.
Optional
Transmission Type:
ZF 4HP22EH 4-speed automatic transmission (available in some markets).
Features
Clutch Type:
Hydraulically operated single dry plate clutch.
Fluid Specifications
Manual Transmission Fluid:
API GL-4 or GL-5, SAE 75W-90 or 80W-90 (refer to manual for specific BMW approval).
Automatic Transmission Fluid:
BMW ATF D2 or D3 equivalent (refer to manual for exact specification).
📐 Dimensions
Exterior
Length:
4,750 mm (187.0 in)
Width:
1,798 mm (70.8 in)
Height:
1,370 mm (53.9 in)
Weights
Curb Weight:
Approximately 1,700 kg (3,748 lbs) depending on transmission and options.
🛡️ Safety Features
Ratings
Safety Ratings:
Modern safety ratings (NHTSA, IIHS) are not directly applicable to vehicles of this era, but construction focused on a strong unibody structure.
Active Features
Active Safety:
Four-wheel disc brakes, Anti-lock Braking System (ABS) optional on some models.
Passive Features
Passive Safety:
Three-point seatbelts, reinforced A and B pillars, energy-absorbing steering column.
💡 Technology Features
Infotainment
Infotainment System:
Basic AM/FM stereo with cassette player. Later models offered upgraded sound systems and more advanced (for the era) entertainment options.
Driver Assistance
Driver Assistance:
ABS was an optional feature. Cruise control was also available.
Connectivity
Connectivity:
Limited to basic diagnostic ports for service technicians.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 miles or 6-12 months, but refer to the manual for specific recommendations based on driving conditions.
Coolant Flush Interval:
Every 2-3 years or as specified in the manual.
Spark Plug Replacement:
Approximately 20,000-30,000 miles, depending on plug type.
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4 (refer to manual for specific BMW approval).
Power Steering Fluid:
BMW CHF 11S or equivalent hydraulic fluid (refer to manual for confirmation).
Known Issues
Common Issues:
Rust in common E24 areas (wheel arches, rocker panels, sunroof), aging rubber bushings and hoses, fuel system component wear (pumps, injectors), potential for oil leaks from engine seals and gaskets, and aging electrical components.
📚 Vehicle History
Brand Heritage
Brand Heritage:
BMW has a long-standing reputation for producing driver-focused, high-performance vehicles with excellent engineering and build quality.
Model Evolution
Model Evolution:
The E24 6 Series debuted in 1976 as a successor to the E9 coupe. The M635CSi (M6 in North America) was introduced in 1983, featuring the powerful M88/3 engine from the M1 supercar, making the 1982 model year a precursor to the full-fledged M version, often referred to by enthusiasts as an early 'M' variant or precursor.
Production
Production Period:
The E24 chassis was produced from 1976 to 1989. The M635CSi/M6 variant was produced from 1983 to 1989.
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