1983-1993 Daihatsu Charade full Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Daihatsu Model: Charade Generations Covered: Third Generation (G100/G101/G102/G112) Year Range: 1983-1993 👋 Introduction Market Position Vehicle Segment: Subcompact hatchback Target Audience: Do-it-yourself (DIY) owners and professional mechanics. Competitive Analysis Key Competitors: Suzuki Swift, Honda Civic (early generations), Ford Festiva, Toyota Starlet Key Features Manual Advantage: Offers in-depth, professional-grade information for DIY enthusiasts and mechanics, covering all styles and variants of the specified model years. Manual Utility: Inexpensive method to maintain vehicle in proper working order, empowering owners with knowledge of their specific vehicle's systems. 📋 Manual Details Coverage Areas Market Coverage: Global (specifically designed for models sold between 1983 and 1993) Page Count Estimated Pages: Several Hundred (specific count not provided, but described as comprehensive) Manual Type Type: Full Workshop Service Repair Manual Language Primary Language: English Format Digital Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, troubleshooting, tuning, cooling system, lubrication system, fuel system, ignition system, emission control systems. Transmission: Manual transmission (clutch, gearbox, driveshafts), Automatic transmission (if applicable, specific coverage may vary by engine/model variant), differential. Brakes: Front disc brakes, rear drum brakes (or disc), parking brake system, hydraulic system, bleeding procedures. Electrical: Complete electrical system diagnosis, troubleshooting, wiring diagrams, starting system, charging system, lighting, accessories, ECU (Engine Control Unit) if applicable. Suspension Steering: Front suspension (MacPherson struts), rear suspension (various configurations including independent and solid axle depending on variant), steering system, power steering (if equipped). Body Chassis: Body panel repair, interior trim removal/installation, glass replacement, chassis components, corrosion protection. Cooling System: Radiator, thermostat, water pump, hoses, fan operation, coolant type and capacity, troubleshooting leaks and overheating. Lubrication System: Oil pump, oil filter, oil pan, oil pressure monitoring, oil type and capacity, oil change procedures. Fuel System: Fuel tank, fuel pump, fuel lines, fuel filter, carburetor models (adjustment and overhaul), fuel injection system (injectors, sensors, ECU interface). Ignition System: Spark plugs, ignition coils, distributor (if applicable), ignition timing adjustment, electronic ignition components. Emission Control: EGR valve, catalytic converter, oxygen sensors, and other emissions-related components and their service. Procedures Included Maintenance: Regular service checks, oil changes, filter replacements, spark plug replacement, coolant flushes, brake fluid changes, belt inspections and replacement. Repair: Step-by-step repair procedures for all major mechanical and electrical components, from simple adjustments to complete rebuilds. Troubleshooting: Detailed diagnostic procedures for identifying and resolving common and uncommon problems, often including symptom-based troubleshooting trees. Diagnostics: Guidance on using diagnostic tools and techniques for engine performance, emissions, and electrical systems. Engine Overhaul: Detailed procedures for engine disassembly, inspection of internal components (pistons, rings, bearings, valves), cylinder head work, crankshaft and camshaft service, and engine reassembly. Brake Service: Brake pad replacement, brake shoe replacement, caliper overhaul, wheel cylinder replacement, brake line inspection and replacement, brake fluid flush and bleeding. Electrical Diagnostics: Troubleshooting power delivery issues, diagnosing starter and alternator faults, diagnosing lighting system faults, using wiring diagrams to trace circuits. Suspension Repair: Replacement of struts, shock absorbers, control arms, ball joints, tie rod ends, wheel bearings, and alignment procedures. Bodywork Procedures: Minor dent repair, panel alignment, door and trunk seal replacement, window regulator repair, headlight and taillight assembly replacement. Technical Depth Depth: Comprehensive (covers from basic maintenance to full engine and transmission rebuilds, including detailed electrical schematics). Wiring Diagrams: Includes comprehensive, detailed wiring diagrams for all electrical systems, crucial for diagnosis and repair. Torque Specifications: Provides essential torque values for critical fasteners across all vehicle systems, ensuring correct assembly and preventing damage. Illustrations: Hundreds of photos and illustrations, including enlarged insets for detailed part identification, aiding in understanding complex procedures. 📊 Manual Specifications File Format Format: PDF Software Requirements: Adobe PDF Reader (or compatible viewer) Print Quality Printability: Fully printable without restrictions Binding Type Delivery Format: Digital Download (link provided upon purchase) Paper Type Digital Storage: Can be saved to hard drive, burned to CD-ROM ⚙️ Engine Specifications Primary Engine Engine Options: Likely includes 3-cylinder and 4-cylinder gasoline engines (e.g., 1.0L, 1.3L, 1.5L). Diesel variants may also be covered depending on region. Performance Typical Horsepower: Ranges from approximately 50 hp to 75 hp for gasoline variants, depending on displacement and tuning. Fuel System Fuel Delivery: Carbureted (early models) and Fuel Injection (later models, MPI - Multi-Point Injection) systems. 🔧 Transmission Standard Transmission Type: 5-speed manual transmission was common. Optional Optional Transmission: 3-speed or 4-speed automatic transmission often available as an option. Features Drivetrain: Front-wheel drive (FWD). 📐 Dimensions Exterior Body Styles: 3-door hatchback, 5-door hatchback. Weights Curb Weight: Typically around 800-950 kg (1760-2090 lbs) depending on configuration. 🛡️ Safety Features Ratings Crash Test Data: Limited official crash test data from major agencies for this era, but known for its compact and economical design. Manual provides details on structural components and safety systems. Active Features Braking System: Front disc brakes, rear drum brakes. ABS was not commonly available on base models of this...
Complete electrical system diagnosis, troubleshooting, wiring diagrams, starting system, charging system, lighting, accessories, ECU (Engine Control Unit) if applicable.
Suspension Steering:
Front suspension (MacPherson struts), rear suspension (various configurations including independent and solid axle depending on variant), steering system, power steering (if equipped).
Body Chassis:
Body panel repair, interior trim removal/installation, glass replacement, chassis components, corrosion protection.
Cooling System:
Radiator, thermostat, water pump, hoses, fan operation, coolant type and capacity, troubleshooting leaks and overheating.
Lubrication System:
Oil pump, oil filter, oil pan, oil pressure monitoring, oil type and capacity, oil change procedures.
Fuel System:
Fuel tank, fuel pump, fuel lines, fuel filter, carburetor models (adjustment and overhaul), fuel injection system (injectors, sensors, ECU interface).
EGR valve, catalytic converter, oxygen sensors, and other emissions-related components and their service.
Procedures Included
Maintenance:
Regular service checks, oil changes, filter replacements, spark plug replacement, coolant flushes, brake fluid changes, belt inspections and replacement.
Repair:
Step-by-step repair procedures for all major mechanical and electrical components, from simple adjustments to complete rebuilds.
Troubleshooting:
Detailed diagnostic procedures for identifying and resolving common and uncommon problems, often including symptom-based troubleshooting trees.
Diagnostics:
Guidance on using diagnostic tools and techniques for engine performance, emissions, and electrical systems.
Engine Overhaul:
Detailed procedures for engine disassembly, inspection of internal components (pistons, rings, bearings, valves), cylinder head work, crankshaft and camshaft service, and engine reassembly.
Brake Service:
Brake pad replacement, brake shoe replacement, caliper overhaul, wheel cylinder replacement, brake line inspection and replacement, brake fluid flush and bleeding.
Electrical Diagnostics:
Troubleshooting power delivery issues, diagnosing starter and alternator faults, diagnosing lighting system faults, using wiring diagrams to trace circuits.
Suspension Repair:
Replacement of struts, shock absorbers, control arms, ball joints, tie rod ends, wheel bearings, and alignment procedures.
Bodywork Procedures:
Minor dent repair, panel alignment, door and trunk seal replacement, window regulator repair, headlight and taillight assembly replacement.
Technical Depth
Depth:
Comprehensive (covers from basic maintenance to full engine and transmission rebuilds, including detailed electrical schematics).
Wiring Diagrams:
Includes comprehensive, detailed wiring diagrams for all electrical systems, crucial for diagnosis and repair.
Torque Specifications:
Provides essential torque values for critical fasteners across all vehicle systems, ensuring correct assembly and preventing damage.
Illustrations:
Hundreds of photos and illustrations, including enlarged insets for detailed part identification, aiding in understanding complex procedures.
📊 Manual Specifications
File Format
Format:
PDF
Software Requirements:
Adobe PDF Reader (or compatible viewer)
Print Quality
Printability:
Fully printable without restrictions
Binding Type
Delivery Format:
Digital Download (link provided upon purchase)
Paper Type
Digital Storage:
Can be saved to hard drive, burned to CD-ROM
⚙️ Engine Specifications
Primary Engine
Engine Options:
Likely includes 3-cylinder and 4-cylinder gasoline engines (e.g., 1.0L, 1.3L, 1.5L). Diesel variants may also be covered depending on region.
Performance
Typical Horsepower:
Ranges from approximately 50 hp to 75 hp for gasoline variants, depending on displacement and tuning.
3-speed or 4-speed automatic transmission often available as an option.
Features
Drivetrain:
Front-wheel drive (FWD).
📐 Dimensions
Exterior
Body Styles:
3-door hatchback, 5-door hatchback.
Weights
Curb Weight:
Typically around 800-950 kg (1760-2090 lbs) depending on configuration.
🛡️ Safety Features
Ratings
Crash Test Data:
Limited official crash test data from major agencies for this era, but known for its compact and economical design. Manual provides details on structural components and safety systems.
Active Features
Braking System:
Front disc brakes, rear drum brakes. ABS was not commonly available on base models of this era.
Passive Features
Restraints:
Seat belts (lap and shoulder belts), potentially driver airbag on later models/higher trims.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio, often with cassette player. Optional CD player may be available on higher trims or later models.
Driver Assistance
Advanced Features:
Limited advanced driver-assistance systems. Focus is on core mechanical and electrical operation.
Connectivity
Auxiliary Ports:
Not applicable for this era of vehicle.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6-12 months, whichever comes first.
Timing Belt Interval:
Typically recommended replacement every 60,000 - 100,000 km (37,000 - 60,000 miles) or 4-5 years, crucial to follow.
Fluid Specifications
Engine Oil:
API SG or SH, SAE 10W-30 or 10W-40 is generally recommended (specific viscosity may vary by temperature). Manual will provide exact OEM specifications.
Coolant:
Ethylene Glycol based antifreeze, typically a 50/50 mix with distilled water. Capacity around 4.0-4.5 liters.
Transmission Fluid:
Manual: Gear Oil API GL-4 SAE 75W-90 or 80W-90. Automatic: DEXRON-II or equivalent.
Brake Fluid:
DOT 3 or DOT 4 (manual will specify exact requirement).
Power Steering Fluid:
If equipped with power steering, usually ATF Dexron-II or a specific power steering fluid.
Known Issues
Common Wear Items:
Timing belt (critical replacement item, failure can cause severe engine damage), worn suspension bushings, aging exhaust system components, potential for rust in certain climates.
Engine Specific:
Older carburetor systems may require tuning. Fuel injection systems might experience issues with fuel pumps or injectors over time.
Electrical Aging:
Corrosion on electrical connectors, aging wiring insulation, and potential failure of dashboard warning lights or gauges due to age.
📚 Vehicle History
Brand Heritage
Daihatsu Specialty:
Daihatsu is known for its expertise in producing small, fuel-efficient, and reliable vehicles, often targeting urban commuting.
Model Evolution
Generation Design:
The G100 generation marked a significant redesign with a more aerodynamic and modern appearance compared to its predecessors, moving towards a more rounded styling.
Design Philosophy:
Emphasis on practicality, fuel economy, and compact dimensions suitable for urban environments.
Production
Manufacturing Locations:
Primarily manufactured in Japan by Daihatsu Motor Co., Ltd.
🏆 Awards & Recognition
Recognitions
Industry Accolades:
While specific awards are not readily available, the Daihatsu Charade was recognized for its fuel efficiency and affordability, making it a popular choice in its segment.
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