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Honda Trx350 Atv 1986-1989 Service Repair Manual

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🏷️ Basic Information Identification Make: Honda Model: TRX350 Vehicle Type: All-Terrain Vehicle (ATV) Production Years Covered: 1986, 1987, 1988, 1989 Codes Chassis Code: TRX350 👋 Introduction Market Position Target Audience: Owners of 1986-1989 Honda TRX350 ATVs seeking to perform maintenance and repairs, as well as independent repair shops. Competitive Analysis Value Proposition: Provides dealer-level information at a fraction of the cost, empowering owners to maintain their vehicles and reduce repair expenses. Key Features Core Benefit: Enables users to perform virtually any repair task on their TRX350 ATV. Practicality: Digital format allows for printing specific sections, reducing wear and tear on the original document during messy tasks. 📋 Manual Details Coverage Areas Primary Coverage: 1986-1989 Honda TRX350 ATV Page Count Estimated Page Count: High (detailed illustrations and step-by-step instructions imply a comprehensive manual, likely 200+ pages based on typical dealer service manuals) Manual Type Type: Service and Repair Manual Language Language: English Format Format: Adobe Acrobat PDF 📖 Manual Coverage Systems Covered Engine: Comprehensive diagnostics, repair, and overhaul of the engine assembly. General Information: Overview of the ATV, safety precautions, special tools, torque specifications, maintenance basics. Transmission: Repair and maintenance of the transmission system, including gears, shafts, and related components. Chassis: Maintenance and repair of the ATV frame and body components. Lighting: Troubleshooting and repair of the electrical lighting system (headlights, taillights, indicators). Steering: Inspection, adjustment, and repair of the steering system, including tie rods, handlebars, and steering shaft. Seat System: Information pertaining to the seat mounting and related components. Clutch: Diagnosis, adjustment, and overhaul of the clutch mechanism. Suspension: Inspection, maintenance, and repair of front and rear suspension systems, including shocks and linkages. Locks: Information on any locking mechanisms, potentially ignition or storage. Brakes: Detailed procedures for brake system maintenance, including pad replacement, fluid bleeding, and caliper service. Lubrication: Recommendations for lubrication points, types of lubricants, and service intervals. Electrical: Comprehensive electrical system diagnostics, including wiring diagrams, component testing, and troubleshooting. Frame: Inspection and potential repair guidance for the ATV frame structure. Fuel System: Maintenance and repair of the carburetor, fuel lines, and fuel tank. Battery: Battery maintenance, charging, and replacement procedures. Procedures Included Maintenance: Routine checks, fluid changes, filter replacements, adjustments. Troubleshooting: Systematic diagnostic procedures for identifying and resolving common problems. Repair: Step-by-step instructions for component disassembly, repair, and reassembly. Overhaul: Detailed instructions for complete engine or transmission rebuilds. Adjustment: Procedures for adjusting various systems like carburetor, brakes, and clutch. Technical Depth Depth: Expert-level coverage, mirroring dealer service standards, suitable for both DIY enthusiasts and professional mechanics. Illustrations: Highly detailed, explicit illustrations guiding each step of the repair process. Diagnostics: In-depth diagnostic trees and symptom-based troubleshooting for electrical and mechanical issues. 📊 Manual Specifications File Format Readability: Searchable text within the PDF for quick information retrieval. Print Quality Output Quality: Printable sections or entire manual for physical reference, designed for clear reproduction. Binding Type Binding Recommendation: Users can print and organize into 3-ring binders for durable workshop use. Paper Type Recommendation: Print on durable paper for workshop environments. ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, 4-stroke, OHV Displacement: 342cc (approximately, specific model variants may exist) Bore X Stroke: Likely around 74.0mm x 79.0mm (standard for this era of Honda 350cc engines, requires manual confirmation) Performance Horsepower: Estimated 19-20 HP (typical for this displacement and configuration in the mid-80s) Torque: Torque figures available within the manual for specific RPM ranges. Fuel System Carburetor: Single Carburetor (specific model and jetting details in manual) Fuel Type: Unleaded gasoline Lubrication Oil Type: SAE 10W-30 or 10W-40 API SE or SF (refer to manual for exact specification and capacity) Cooling System Method: Air-cooled 🔧 Transmission Standard Type: 5-speed manual with automatic clutch Optional Features: Reverse gear Features Drive Type: Shaft Drive (2WD) Fluid Specifications Transmission Oil: Honda ATV Gear Oil or equivalent GL-4 80W (refer to manual for exact capacity and specifications) 📐 Dimensions Exterior Wheelbase: Approximately 45.7 inches (1160mm) - requires manual confirmation for specific sub-models. Weights Dry Weight: Approximately 474 lbs (215 kg) - requires manual confirmation for specific sub-models. Gross Vehicle Weight Rating: GVWR information would be detailed in the manual. 🛡️ Safety Features Ratings Safety Standards: Adherence to general ATV safety guidelines and operational procedures outlined in the manual. Active Features Braking System: Hydraulic disc front brakes, mechanical drum rear brake (specific configurations may vary slightly). Passive Features Frame Construction: Robust steel frame providing structural integrity. 💡 Technology Features Infotainment Features: Basic instrumentation panel (speedometer, odometer, indicator lights) typical for the era; no advanced infotainment features. Driver Assistance Features: No electronic driver assistance systems; relies on rider skill and mechanical operation. Connectivity Features: No external connectivity features. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 1,000 km or 6 months, or as specified by the manual for severe use. Air Filter Cleaning: Frequent cleaning or replacement recommended based...
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Honda Trx350 Atv 1986-1989 Service Repair ManualHonda Trx350 Atv 1986-1989 Service Repair ManualHonda Trx350 Atv 1986-1989 Service Repair ManualHonda Trx350 Atv 1986-1989 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Honda
Model:
TRX350
Vehicle Type:
All-Terrain Vehicle (ATV)
Production Years Covered:
1986, 1987, 1988, 1989
Codes
Chassis Code:
TRX350
👋 Introduction
Market Position
Target Audience:
Owners of 1986-1989 Honda TRX350 ATVs seeking to perform maintenance and repairs, as well as independent repair shops.
Competitive Analysis
Value Proposition:
Provides dealer-level information at a fraction of the cost, empowering owners to maintain their vehicles and reduce repair expenses.
Key Features
Core Benefit:
Enables users to perform virtually any repair task on their TRX350 ATV.
Practicality:
Digital format allows for printing specific sections, reducing wear and tear on the original document during messy tasks.
📋 Manual Details
Coverage Areas
Primary Coverage:
1986-1989 Honda TRX350 ATV
Page Count
Estimated Page Count:
High (detailed illustrations and step-by-step instructions imply a comprehensive manual, likely 200+ pages based on typical dealer service manuals)
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Adobe Acrobat PDF
📖 Manual Coverage
Systems Covered
Engine:
Comprehensive diagnostics, repair, and overhaul of the engine assembly.
General Information:
Overview of the ATV, safety precautions, special tools, torque specifications, maintenance basics.
Transmission:
Repair and maintenance of the transmission system, including gears, shafts, and related components.
Chassis:
Maintenance and repair of the ATV frame and body components.
Lighting:
Troubleshooting and repair of the electrical lighting system (headlights, taillights, indicators).
Steering:
Inspection, adjustment, and repair of the steering system, including tie rods, handlebars, and steering shaft.
Seat System:
Information pertaining to the seat mounting and related components.
Clutch:
Diagnosis, adjustment, and overhaul of the clutch mechanism.
Suspension:
Inspection, maintenance, and repair of front and rear suspension systems, including shocks and linkages.
Locks:
Information on any locking mechanisms, potentially ignition or storage.
Brakes:
Detailed procedures for brake system maintenance, including pad replacement, fluid bleeding, and caliper service.
Lubrication:
Recommendations for lubrication points, types of lubricants, and service intervals.
Electrical:
Comprehensive electrical system diagnostics, including wiring diagrams, component testing, and troubleshooting.
Frame:
Inspection and potential repair guidance for the ATV frame structure.
Fuel System:
Maintenance and repair of the carburetor, fuel lines, and fuel tank.
Battery:
Battery maintenance, charging, and replacement procedures.
Procedures Included
Maintenance:
Routine checks, fluid changes, filter replacements, adjustments.
Troubleshooting:
Systematic diagnostic procedures for identifying and resolving common problems.
Repair:
Step-by-step instructions for component disassembly, repair, and reassembly.
Overhaul:
Detailed instructions for complete engine or transmission rebuilds.
Adjustment:
Procedures for adjusting various systems like carburetor, brakes, and clutch.
Technical Depth
Depth:
Expert-level coverage, mirroring dealer service standards, suitable for both DIY enthusiasts and professional mechanics.
Illustrations:
Highly detailed, explicit illustrations guiding each step of the repair process.
Diagnostics:
In-depth diagnostic trees and symptom-based troubleshooting for electrical and mechanical issues.
📊 Manual Specifications
File Format
Readability:
Searchable text within the PDF for quick information retrieval.
Print Quality
Output Quality:
Printable sections or entire manual for physical reference, designed for clear reproduction.
Binding Type
Binding Recommendation:
Users can print and organize into 3-ring binders for durable workshop use.
Paper Type
Recommendation:
Print on durable paper for workshop environments.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, 4-stroke, OHV
Displacement:
342cc (approximately, specific model variants may exist)
Bore X Stroke:
Likely around 74.0mm x 79.0mm (standard for this era of Honda 350cc engines, requires manual confirmation)
Performance
Horsepower:
Estimated 19-20 HP (typical for this displacement and configuration in the mid-80s)
Torque:
Torque figures available within the manual for specific RPM ranges.
Fuel System
Carburetor:
Single Carburetor (specific model and jetting details in manual)
Fuel Type:
Unleaded gasoline
Lubrication
Oil Type:
SAE 10W-30 or 10W-40 API SE or SF (refer to manual for exact specification and capacity)
Cooling System
Method:
Air-cooled
🔧 Transmission
Standard
Type:
5-speed manual with automatic clutch
Optional
Features:
Reverse gear
Features
Drive Type:
Shaft Drive (2WD)
Fluid Specifications
Transmission Oil:
Honda ATV Gear Oil or equivalent GL-4 80W (refer to manual for exact capacity and specifications)
📐 Dimensions
Exterior
Wheelbase:
Approximately 45.7 inches (1160mm) - requires manual confirmation for specific sub-models.
Weights
Dry Weight:
Approximately 474 lbs (215 kg) - requires manual confirmation for specific sub-models.
Gross Vehicle Weight Rating:
GVWR information would be detailed in the manual.
🛡️ Safety Features
Ratings
Safety Standards:
Adherence to general ATV safety guidelines and operational procedures outlined in the manual.
Active Features
Braking System:
Hydraulic disc front brakes, mechanical drum rear brake (specific configurations may vary slightly).
Passive Features
Frame Construction:
Robust steel frame providing structural integrity.
💡 Technology Features
Infotainment
Features:
Basic instrumentation panel (speedometer, odometer, indicator lights) typical for the era; no advanced infotainment features.
Driver Assistance
Features:
No electronic driver assistance systems; relies on rider skill and mechanical operation.
Connectivity
Features:
No external connectivity features.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 1,000 km or 6 months, or as specified by the manual for severe use.
Air Filter Cleaning:
Frequent cleaning or replacement recommended based on operating conditions (refer to manual for specific intervals).
Spark Plug Replacement:
Recommended replacement at specific mileage or time intervals, or based on inspection.
Fluid Specifications
Engine Oil Capacity:
Approximately 2.3 liters (with filter change) - consult manual for exact capacity.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid (refer to manual for precise specification).
Known Issues
Common Wear Items:
Brake pads, tires, battery, and carburetor requiring periodic attention due to age and usage.
Carburetor Clogging:
Can occur with prolonged storage or fuel contamination, necessitating cleaning and adjustment.
Electrical Connections:
Corrosion or loose connections in wiring harnesses can lead to intermittent electrical issues.
📚 Vehicle History
Brand Heritage
Honda Atv Legacy:
Honda has a long-standing reputation for reliability and innovation in the ATV market, beginning with models like the ATC series and transitioning to the TRX line.
Model Evolution
Trx350 Positioning:
The TRX350 was a significant model in Honda's ATV lineup, offering a robust and reliable option for utility and recreational use in the late 1980s.
Production
Manufacturing Location:
Primarily manufactured in Japan by Honda Motor Co., Ltd.
🏆 Awards & Recognition
Recognitions
Brand Reputation:
Honda is consistently recognized for the durability, reliability, and performance of its ATV products across all model generations.
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