🏷️ Basic Information Identification Make: Club Car Model: DS Model Variant: Gasoline Codes Product Code: N/A (Downloadable PDF) 👋 Introduction Market Position Target Audience: Club Car DS gasoline golf cart owners and technicians seeking to identify, source, and replace parts or perform maintenance and repairs on models from 1986 to 1991. Competitive Analysis Value Proposition: Provides essential part identification and cross-referencing for a specific range of Club Car DS gasoline models, facilitating efficient maintenance and repair. Instant download eliminates shipping delays and offers immediate access. Key Features Accessibility: Instant downloadable PDF, no software or special loading required, accessible on smart devices for on-site repairs. Support: Lifetime Protection Policy for lost or damaged files. 📋 Manual Details Coverage Areas Covered Years: 1986, 1987, 1988, 1989, 1990, 1991 Page Count Estimated Pages: Varies by specific year and content depth, typically 200-400 pages for comprehensive parts catalogs covering this range. Manual Type Type: Parts Catalog Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Lubrication, Cooling, Transmission, Drive Chain & Sprockets Chassis And Body: Steering System, Shocks, Body Work Electrical: Electrical System Procedures Included Maintenance: Routine Maintenance, Lubrication Repair And Overhaul: Engine Removal and Installation, Component Replacement Troubleshooting: Advanced Troubleshooting Technical Depth Depth: Detailed exploded views of components, part numbers, and assembly information for component identification and replacement. Includes diagnostic information and procedural steps for various maintenance and repair tasks. 📊 Manual Specifications File Format File Type: PDF Print Quality Quality: High-resolution, designed for clear printing of diagrams and text. Binding Type Binding: Not Applicable (Digital Download) Paper Type Paper: Not Applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Gasoline Internal Combustion Engine (Specific make/model varies by year, often a Kawasaki or similar industrial engine). Performance Displacement: Typically around 240-350cc for this era of Club Car gasoline engines. Horsepower: Generally in the 7-10 HP range. Fuel System Carburetor: Details on carburetor models, jetting, and adjustments are typically found within the manual's fuel system section. Fuel Type: Unleaded Gasoline 🔧 Transmission Standard Type: Variable Speed Drive (VSD) System, often utilizing a centrifugal clutch and belt system. Optional Gear Reduction: Details on differential gear ratios and drive chain/sprocket specifications for torque multiplication and speed adjustment. Features Clutch Operation: Information on the primary and secondary clutch mechanisms and their operation with engine RPM. 📐 Dimensions Exterior Length: Approximately 93-95 inches. Width: Approximately 47 inches. Height: Approximately 47-50 inches (without roof or windshield). Weights Curb Weight: Around 400-450 lbs. 🛡️ Safety Features Ratings Safety Standards: As a golf cart, specific NHTSA ratings are not applicable. Focus is on safe operating procedures and component integrity. Active Features Braking System: Typically a mechanical drum brake system on the rear axle, with parking brake function. Passive Features Frame Construction: Steel frame and body construction designed for durability. 💡 Technology Features Infotainment Features: Basic functionality, typically no complex infotainment systems. May include basic gauges for speed, fuel level, and engine hours. Driver Assistance Features: None typical for this era of golf cart. Connectivity Features: None. 🔧 Maintenance Service Intervals Oil Change: Refer to specific engine manufacturer recommendations, typically every 50-100 operating hours or annually for the gasoline engine oil. Air Filter Replacement: Inspect regularly, replace as needed based on operating conditions (e.g., dusty environments). Belt Inspection: Inspect drive belt for wear and tension at regular intervals (e.g., annually or every 200 hours). Fluid Specifications Engine Oil Type: Typically SAE 30W or 10W-30 depending on climate and engine manufacturer (e.g., API SG or higher). Engine Oil Capacity: Approximately 1.0-1.5 quarts, refer to specific engine data. Gear Lube: Refer to manual for specific gear oil type (e.g., SAE 80W-90) and capacity for the differential. Known Issues Carburetor Fouling: Common issue with infrequent use or poor fuel quality, requiring cleaning or rebuilding. Drive Belt Wear: Belts can stretch or fray over time, leading to slippage and reduced performance. Brake Adjustment: Mechanical brakes may require periodic adjustment to maintain proper stopping power. Battery Maintenance: While this is a gasoline model, accessory systems might rely on a 12V battery; proper charging and maintenance are key. 📚 Vehicle History Brand Heritage Club Car Legacy: Club Car has been a prominent manufacturer of golf cars and utility vehicles since 1958, known for innovation and reliability. Model Evolution Ds Lineage: The DS model, introduced in 1980, became a benchmark for golf car design and comfort, with this generation (1986-1991) representing a significant period of its development and refinement. Production Manufacturing Location: Augusta, Georgia, USA 🏆 Awards & Recognition Recognitions Industry Standing: The Club Car DS has historically been recognized for its durability, comfort, and golf-specific performance features.