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1986 Mercedes W124 E Service and Repair Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: E-Class (W124) Year: 1986 Generation Chassis Code: W124 Codes Product Code Identifier: 1986 W124 E Service and Repair Manual 👋 Introduction Market Position Target Audience: Mercedes-Benz W124 owners, DIY enthusiasts, independent repair shops Luxury Segment Competitors: Competed with vehicles like the BMW 5 Series (E28/E34), Audi 100/200, Volvo 740/760, and Cadillac Sedan de Ville. Competitive Analysis Advantage: Provides exact dealer-level information, comprehensive coverage, digital convenience Key Features Feature 1: Vehicle-specific, not generic Feature 2: Step-by-step instructions with diagrams and illustrations Feature 3: Includes wiring schematics and technical specifications Feature 4: All-inclusive A-Z repair coverage Feature 5: Digital format offers convenience, searchability, and selective printing 📋 Manual Details Coverage Areas Primary Coverage: Service, Repair, Maintenance, Diagnostics, Troubleshooting Model Scope: All W124 E-Class models for 1986 Page Count Estimated Pages: Extensive (exact count not specified, but described as 'complete' and 'everything you will ever need') Manual Type Type: Factory Service and Repair Manual (FSM) Language Language: English Format Format: Digital (PDF) Accessibility: Easy-to-use PDF format, allowing users to print only necessary pages. 📖 Manual Coverage Systems Covered Engine: Engine mechanical, control system, fuel service, emission control, intake, exhaust, cooling, lubrication, ignition, starting, charging Transmission: Automatic transmission, manual transmission, clutch, transfer case (if applicable), propeller shaft, drive shaft, differential, axle Suspension Steering: Axle suspension, steering column, power steering, wheel alignment Brakes: Brake control, brake systems (including ABS if equipped on 1986 models), parking brake Electrical Body: Electrical system, lighting, instrumentation, power accessories, climate control (air conditioning), supplemental restraint system (SRS), seat belts, bodywork (doors, hood, glass, mirrors), interior trim, door locks, wiper/washer systems, horn, audio/visual systems, cruise control Diagnostics: Advanced diagnostics and troubleshooting procedures for all systems Body And Frame: Body shell construction, chassis components, repair of structural elements, door mechanisms, hood and trunk latches. Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, tune-ups, inspections Repair: Component removal, disassembly, inspection, repair, reassembly, and installation for all major systems Diagnostics Troubleshooting: Step-by-step diagnostic flowcharts, symptom analysis, fault code interpretation (if applicable) Wiring Schematics: Comprehensive electrical wiring diagrams for all vehicle systems Engine Rebuild: Comprehensive procedures for engine disassembly, inspection, repair, and reassembly, including valve adjustments, piston ring replacement, and bearing service. Suspension Overhaul: Detailed instructions for replacing ball joints, control arms, bushings, springs, and shock absorbers. Brake System Overhaul: Procedures for brake caliper service, rotor replacement, brake line replacement, and ABS component diagnosis/replacement. Technical Depth Depth: Vehicle-specific, dealer-level technical information for comprehensive repair and maintenance Diagnostic Tools Required: Likely specifies the use of specialized Mercedes-Benz diagnostic tools of the era, but also provides methods for non-specialized tool users. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely searchable text content within the PDF Print Quality Printability: All pages printable, with option to enlarge images Binding Type Binding: N/A (Digital format, no physical binding) Paper Type Paper Type: N/A (Digital format, no physical paper type) Software Requirements Software: Adobe PDF Reader, Winzip (free) Operating System Compatibility: Windows (Vista 32/64, XP, ME, 98, NT, 2000) and Mac compatible ⚙️ Engine Specifications Primary Engine Engine Options 1986: Likely covers multiple engine variants available in 1986, including petrol and diesel. Common W124 engines for this period include M102 (2.3L, 2.6L) and OM601/OM602 (2.0L Diesel, 2.3L Diesel). Performance Horsepower Torque Data: Detailed specifications for horsepower and torque for each covered engine variant will be present. Fuel System Fuel System Details: Coverage of fuel injection systems (e.g., K-Jetronic, KE-Jetronic), carburetion (less common on later 1986 models), fuel pump, injectors, and fuel pressure specifications. Engine Management Engine Control Unit Diagnosis: Information on ECU operation, sensor inputs, and diagnostic procedures related to engine control. Ignition System Details: Information on electronic ignition systems, coil packs, distributor, spark plugs, and timing specifications. 🔧 Transmission Standard Standard Transmission Type: Likely includes coverage for the 4-speed automatic transmission (e.g., 722.3) which was common, and potentially the 5-speed manual transmission. Optional Optional Transmission Type: Details on manual transmission options if available for the 1986 model year. Features Transmission Fluid Specifications: Specific Mercedes-Benz approved transmission fluid types and capacities (e.g., ATF Dexron II). Transmission Repair Torque Converter Service: Procedures for service and replacement of the torque converter. Gearbox Overhaul: Detailed instructions for the overhaul of both manual and automatic transmissions, including torque specifications for internal components. 📐 Dimensions Exterior Wheelbase: Approximately 2795 mm (110 inches) for most W124 sedans. Length: Approximately 4740 mm (186.6 inches) for sedans. Width: Approximately 1740 mm (68.5 inches). Height: Approximately 1420 mm (55.9 inches). Weights Curb Weight: Varies by engine and equipment, typically around 1400-1600 kg (3086-3527 lbs). Gross Vehicle Weight Rating: Will be specified for each model variant. 🛡️ Safety Features Ratings Crash Test Data: While formal crash test ratings were less standardized in 1986, the W124 was known for its robust body structure and safety features for the era. The manual will...
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1986 Mercedes W124 E Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
E-Class (W124)
Year:
1986
Generation
Chassis Code:
W124
Codes
Product Code Identifier:
1986 W124 E Service and Repair Manual
👋 Introduction
Market Position
Target Audience:
Mercedes-Benz W124 owners, DIY enthusiasts, independent repair shops
Luxury Segment Competitors:
Competed with vehicles like the BMW 5 Series (E28/E34), Audi 100/200, Volvo 740/760, and Cadillac Sedan de Ville.
Competitive Analysis
Advantage:
Provides exact dealer-level information, comprehensive coverage, digital convenience
Key Features
Feature 1:
Vehicle-specific, not generic
Feature 2:
Step-by-step instructions with diagrams and illustrations
Feature 3:
Includes wiring schematics and technical specifications
Feature 4:
All-inclusive A-Z repair coverage
Feature 5:
Digital format offers convenience, searchability, and selective printing
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Repair, Maintenance, Diagnostics, Troubleshooting
Model Scope:
All W124 E-Class models for 1986
Page Count
Estimated Pages:
Extensive (exact count not specified, but described as 'complete' and 'everything you will ever need')
Manual Type
Type:
Factory Service and Repair Manual (FSM)
Language
Language:
English
Format
Format:
Digital (PDF)
Accessibility:
Easy-to-use PDF format, allowing users to print only necessary pages.
📖 Manual Coverage
Systems Covered
Engine:
Engine mechanical, control system, fuel service, emission control, intake, exhaust, cooling, lubrication, ignition, starting, charging
Transmission:
Automatic transmission, manual transmission, clutch, transfer case (if applicable), propeller shaft, drive shaft, differential, axle
Suspension Steering:
Axle suspension, steering column, power steering, wheel alignment
Brakes:
Brake control, brake systems (including ABS if equipped on 1986 models), parking brake
Electrical Body:
Electrical system, lighting, instrumentation, power accessories, climate control (air conditioning), supplemental restraint system (SRS), seat belts, bodywork (doors, hood, glass, mirrors), interior trim, door locks, wiper/washer systems, horn, audio/visual systems, cruise control
Diagnostics:
Advanced diagnostics and troubleshooting procedures for all systems
Body And Frame:
Body shell construction, chassis components, repair of structural elements, door mechanisms, hood and trunk latches.
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, tune-ups, inspections
Repair:
Component removal, disassembly, inspection, repair, reassembly, and installation for all major systems
Diagnostics Troubleshooting:
Step-by-step diagnostic flowcharts, symptom analysis, fault code interpretation (if applicable)
Wiring Schematics:
Comprehensive electrical wiring diagrams for all vehicle systems
Engine Rebuild:
Comprehensive procedures for engine disassembly, inspection, repair, and reassembly, including valve adjustments, piston ring replacement, and bearing service.
Suspension Overhaul:
Detailed instructions for replacing ball joints, control arms, bushings, springs, and shock absorbers.
Brake System Overhaul:
Procedures for brake caliper service, rotor replacement, brake line replacement, and ABS component diagnosis/replacement.
Technical Depth
Depth:
Vehicle-specific, dealer-level technical information for comprehensive repair and maintenance
Diagnostic Tools Required:
Likely specifies the use of specialized Mercedes-Benz diagnostic tools of the era, but also provides methods for non-specialized tool users.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely searchable text content within the PDF
Print Quality
Printability:
All pages printable, with option to enlarge images
Binding Type
Binding:
N/A (Digital format, no physical binding)
Paper Type
Paper Type:
N/A (Digital format, no physical paper type)
Software Requirements
Software:
Adobe PDF Reader, Winzip (free)
Operating System Compatibility:
Windows (Vista 32/64, XP, ME, 98, NT, 2000) and Mac compatible
⚙️ Engine Specifications
Primary Engine
Engine Options 1986:
Likely covers multiple engine variants available in 1986, including petrol and diesel. Common W124 engines for this period include M102 (2.3L, 2.6L) and OM601/OM602 (2.0L Diesel, 2.3L Diesel).
Performance
Horsepower Torque Data:
Detailed specifications for horsepower and torque for each covered engine variant will be present.
Fuel System
Fuel System Details:
Coverage of fuel injection systems (e.g., K-Jetronic, KE-Jetronic), carburetion (less common on later 1986 models), fuel pump, injectors, and fuel pressure specifications.
Engine Management
Engine Control Unit Diagnosis:
Information on ECU operation, sensor inputs, and diagnostic procedures related to engine control.
Ignition System Details:
Information on electronic ignition systems, coil packs, distributor, spark plugs, and timing specifications.
🔧 Transmission
Standard
Standard Transmission Type:
Likely includes coverage for the 4-speed automatic transmission (e.g., 722.3) which was common, and potentially the 5-speed manual transmission.
Optional
Optional Transmission Type:
Details on manual transmission options if available for the 1986 model year.
Features
Transmission Fluid Specifications:
Specific Mercedes-Benz approved transmission fluid types and capacities (e.g., ATF Dexron II).
Transmission Repair
Torque Converter Service:
Procedures for service and replacement of the torque converter.
Gearbox Overhaul:
Detailed instructions for the overhaul of both manual and automatic transmissions, including torque specifications for internal components.
📐 Dimensions
Exterior
Wheelbase:
Approximately 2795 mm (110 inches) for most W124 sedans.
Length:
Approximately 4740 mm (186.6 inches) for sedans.
Width:
Approximately 1740 mm (68.5 inches).
Height:
Approximately 1420 mm (55.9 inches).
Weights
Curb Weight:
Varies by engine and equipment, typically around 1400-1600 kg (3086-3527 lbs).
Gross Vehicle Weight Rating:
Will be specified for each model variant.
🛡️ Safety Features
Ratings
Crash Test Data:
While formal crash test ratings were less standardized in 1986, the W124 was known for its robust body structure and safety features for the era. The manual will detail safety systems. The W124 platform was considered one of the safest of its time.
Active Features
Anti Lock Braking System ABS:
ABS was an option on some 1986 W124 models and will have detailed diagnostic and repair information.
Headlight Leveling System:
Information on headlight adjustment and leveling systems (if equipped).
Passive Features
Supplemental Restraint System Srs:
Details on SRS, including airbag system components, sensors, and service procedures (if equipped).
Seat Belts:
Information on seat belt systems, pre-tensioners (if applicable), and maintenance.
💡 Technology Features
Infotainment
Audio System Coverage:
Information on the factory-installed audio systems, including troubleshooting and potential upgrades.
Instrument Panel Diagnostics:
Troubleshooting procedures for warning lights, gauges, and the instrument cluster itself.
Driver Assistance
Cruise Control System:
Detailed service and diagnostic information for the cruise control system.
Connectivity
Multiplex Can Communication:
While CAN communication as we know it today was not prevalent, the manual mentions 'Multiplex/Can Communication'. This likely refers to proprietary data communication systems or early forms of multiplexing used in the vehicle's electrical systems, with detailed schematics and diagnostic information.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000-15,000 km (6,000-9,000 miles) or annually, depending on service type and driving conditions. Specifics will be in the manual.
Major Service Intervals:
Details on scheduled maintenance items at various mileage or time intervals (e.g., spark plugs, fuel filter, air filter, coolant).
Fluid Specifications
Engine Oil Type:
Likely SAE 10W-40 or 15W-40 for diesel and certain petrol engines, or 5W-40/10W-40 synthetic for higher performance. Mercedes-Benz specifications (e.g., MB 229.1, MB 228.3) are crucial and will be detailed.
Coolant Type:
Typically a silicate-free antifreeze/coolant concentrate (e.g., MB-Approval 325.0 or similar). The manual will specify the correct Mercedes-Benz specification.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid, depending on the specific brake system components and ABS. Manual will specify.
Power Steering Fluid Type:
Specific hydraulic fluid for power steering systems, likely a hydraulic fluid meeting MB specification.
Differential Fluid Type:
Gear oil specification for the rear differential, typically API GL-5 rated.
Known Issues
Common W124 Issues General:
While the manual is for repair, common W124 concerns often include wiring harness degradation (especially insulation), head gasket leaks (on some engines), vacuum leaks, rust (though the W124 was better than predecessors), and wear on suspension components. The manual will guide diagnosis and repair of these and more.
Fuel System Issues:
Potential issues with K-Jetronic/KE-Jetronic components like the airflow meter, warm-up regulator, and fuel distributors. The manual will have troubleshooting guides.
📚 Vehicle History
Brand Heritage
Mercedes Benz Legacy:
Represents Mercedes-Benz's commitment to engineering excellence, durability, and comfort.
Model Evolution
W124 Introduction:
The W124 generation was introduced in late 1984 (as a 1985 model) and represented a significant evolution in Mercedes-Benz mid-size luxury car design and engineering, succeeding the W123.
W124 Design Philosophy:
Emphasized aerodynamic efficiency, safety, and ride comfort.
Production
Production Years:
1984-1995 (as W124), with the sedan body style being the primary focus for this era.
Manufacturing Locations:
Primarily manufactured in Germany.
🏆 Awards & Recognition
Recognitions
Design And Engineering Accolades:
The W124 generation is widely recognized for its exceptional build quality, durability, and engineering prowess, often referred to as the 'last of the over-engineered' Mercedes-Benz cars. While specific awards for the 1986 model might not be directly listed, its overall reputation reflects significant industry recognition.
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